Addressing On-Chip Power Conversion and Dissipation Issues in Many-Core System-on-a-Chip based on Conventional Silicon and Emerging Nanotechnologies

Title from PDF of title page viewed August 27, 2018Dissertation advisor: Masud H ChowdhuryVitaIncludes bibliographical references (pages 158-163)Thesis (Ph.D.)--School of Computing and Engineering and Department of Physics and Astronomy. University of Missouri--Kansas City, 2017Integrated circuits (ICs) are moving towards system-on-a-chip (SOC) designs. SOC allows various small and large electronic systems to be implemented in a single chip. This approach enables the miniaturization of design blocks that leads to high density transistor integration, faster response time, and lower fabrication costs. To reap the benefits of SOC and uphold the miniaturization of transistors, innovative power delivery and power dissipation management schemes are paramount. This dissertation focuses on on-chip integration of power delivery systems and managing power dissipation to increase the lifetime of energy storage elements. We explore this problem from two different angels: On-chip voltage regulators and power gating techniques. On-chip voltage regulators reduce parasitic effects, and allow faster and efficient power delivery for microprocessors. Power gating techniques, on the other hand, reduce the power loss incurred by circuit blocks during standby mode. Power dissipation (Ptotal = Pstatic and Pdynamic) in a complementary metal-oxide semiconductor (CMOS) circuit comes from two sources: static and dynamic. A quadratic dependency on the dynamic switching power and a more than linear dependency on static power as a form of gate leakage (subthreshold current) exist. To reduce dynamic power loss, the supply power should be reduced. A significant reduction in power dissipation occurs when portions of a microprocessor operate at a lower voltage level. This reduction in supply voltage is achieved via voltage regulators or converters. Voltage regulators are used to provide a stable power supply to the microprocessor. The conventional off-chip switching voltage regulator contains a passive floating inductor, which is difficult to be implemented inside the chip due to excessive power dissipation and parasitic effects. Additionally, the inductor takes a very large chip area while hampering the scaling process. These limitations make passive inductor based on-chip regulator design very unattractive for SOC integration and multi-/many-core environments. To circumvent the challenges, three alternative techniques based on active circuit elements to replace the passive LC filter of the buck convertor are developed. The first inductorless on-chip switching voltage regulator architecture is based on a cascaded 2nd order multiple feedback (MFB) low-pass filter (LPF). This design has the ability to modulate to multiple voltage settings via pulse with modulation (PWM). The second approach is a supplementary design utilizing a hybrid low drop-out scheme to lower the output ripple of the switching regulator over a wider frequency range. The third design approach allows the integration of an entire power management system within a single chipset by combining a highly efficient switching regulator with an intermittently efficient linear regulator (area efficient), for robust and highly efficient on-chip regulation. The static power (Pstatic) or subthreshold leakage power (Pleak) increases with technology scaling. To mitigate static power dissipation, power gating techniques are implemented. Power gating is one of the popular methods to manage leakage power during standby periods in low-power high-speed IC design. It works by using transistor based switches to shut down part of the circuit block and put them in the idle mode. The efficiency of a power gating scheme involves minimum Ioff and high Ion for the sleep transistor. A conventional sleep transistor circuit design requires an additional header, footer, or both switches to turn off the logic block. This additional transistor causes signal delay and increases the chip area. We propose two innovative designs for next generation sleep transistor designs. For an above threshold operation, we present a sleep transistor design based on fully depleted silicon-on-insulator (FDSOI) device. For a subthreshold circuit operation, we implement a sleep transistor utilizing the newly developed silicon-on ferroelectric-insulator field effect transistor (SOFFET). In both of the designs, the ability to control the threshold voltage via bias voltage at the back gate makes both devices more flexible for sleep transistors design than a bulk MOSFET. The proposed approaches simplify the design complexity, reduce the chip area, eliminate the voltage drop by sleep transistor, and improve power dissipation. In addition, the design provides a dynamically controlled Vt for times when the circuit needs to be in a sleep or switching mode.Introduction -- Background and literature review -- Fully integrated on-chip switching voltage regulator -- Hybrid LDO voltage regulator based on cascaded second order multiple feedback loop -- Single and dual output two-stage on-chip power management system -- Sleep transistor design using double-gate FDSOI -- Subthreshold region sleep transistor design -- Conclusio

Power Management ICs for Internet of Things, Energy Harvesting and Biomedical Devices

This dissertation focuses on the power management unit (PMU) and integrated circuits (ICs) for the internet of things (IoT), energy harvesting and biomedical devices. Three monolithic power harvesting methods are studied for different challenges of smart nodes of IoT networks. Firstly, we propose that an impedance tuning approach is implemented with a capacitor value modulation to eliminate the quiescent power consumption. Secondly, we develop a hill-climbing MPPT mechanism that reuses and processes the information of the hysteresis controller in the time-domain and is free of power hungry analog circuits. Furthermore, the typical power-performance tradeoff of the hysteresis controller is solved by a self-triggered one-shot mechanism. Thus, the output regulation achieves high-performance and yet low-power operations as low as 12 µW. Thirdly, we introduce a reconfigurable charge pump to provide the hybrid conversion ratios (CRs) as 1⅓× up to 8× for minimizing the charge redistribution loss. The reconfigurable feature also dynamically tunes to maximum power point tracking (MPPT) with the frequency modulation, resulting in a two-dimensional MPPT. Therefore, the voltage conversion efficiency (VCE) and the power conversion efficiency (PCE) are enhanced and flattened across a wide harvesting range as 0.45 to 3 V. In a conclusion, we successfully develop an energy harvesting method for the IoT smart nodes with lower cost, smaller size, higher conversion efficiency, and better applicability. For the biomedical devices, this dissertation presents a novel cost-effective automatic resonance tracking method with maximum power transfer (MPT) for piezoelectric transducers (PT). The proposed tracking method is based on a band-pass filter (BPF) oscillator, exploiting the PT’s intrinsic resonance point through a sensing bridge. It guarantees automatic resonance tracking and maximum electrical power converted into mechanical motion regardless of process variations and environmental interferences. Thus, the proposed BPF oscillator-based scheme was designed for an ultrasonic vessel sealing and dissecting (UVSD) system. The sealing and dissecting functions were verified experimentally in chicken tissue and glycerin. Furthermore, a combined sensing scheme circuit allows multiple surgical tissue debulking, vessel sealer and dissector (VSD) technologies to operate from the same sensing scheme board. Its advantage is that a single driver controller could be used for both systems simplifying the complexity and design cost. In a conclusion, we successfully develop an ultrasonic scalpel to replace the other electrosurgical counterparts and the conventional scalpels with lower cost and better functionality

Analysis on Supercapacitor Assisted Low Dropout (SCALDO) Regulators

State-of-the-art electronic systems employ three fundamental techniques for DC-DC converters: (a) switch-mode power supplies (SMPS); (b) linear power supplies; (c) switched capacitor (charge pump) converters. In practical systems, these three techniques are mixed to provide a complex, but elegant, overall solution, with energy efficiency, effective PCB footprint, noise and transient performance to suit different electronic circuit blocks. Switching regulators have relatively high end-to-end efficiency, in the range of 70 to 93%, but can have issues with output noise and EMI/RFI emissions. Switched capacitor converters use a set of capacitors for energy storage and conversion. In general, linear regulators have low efficiencies in the range 30 to 60%. However, they have outstanding output characteristics such as low noise, excellent transient response to load current fluctuations, design simplicity and low cost design which are far superior to SMPS. Given the complex situation in switch-mode converters, low dropout (LDO) regulators were introduced to address the equirements of noise-sensitive and fast transient loads in portable devices. A typical commercial off-the-shelf LDO has its input voltage slightly higher than the desired regulated output for optimal efficiency. The approximate efficiency of a linear regulator, if the power consumed by the control circuits is negligible, can be expressed by the ratio of Vo/Vin. A very low frequency supercapacitor circulation technique can be combined with commercial low dropout regulator ICs to significantly increase the end-to-end efficiency by a multiplication factor in the range of 1.33 to 3, compared to the efficiency of a linear regulator circuit with the same input-output voltages. In this patented supercapacitor-assisted low dropout (SCALDO) regulator technique developed by a research team at the University of Waikato, supercapacitors are used as lossless voltage droppers, and the energy reuse occurs at very low frequencies in the range of less than ten hertz, eliminating RFI/EMI concerns. This SCALDO technique opens up a new approach to design step-down, DC-DC converters suitable for processor power supplies with very high end-to-end efficiency which is closer to the efficiencies of practical switching regulators, while maintaining the superior output specifications of a linear design. Furthermore, it is important to emphasize that the SCALDO technique is not a variation of well-known switched capacitor DC-DC converters. In this thesis, the basic SCALDO concept is further developed to achieve generalised topologies, with the relevant theory that can be applied to a converter with any input-output step-down voltage combination. For these generalised topologies, some important design parameters, such as the number of supercapacitors, switching matrix details and efficiency improvement factors, are derived to form the basis of designing SCALDO regulators. With the availability of commercial LDO ICs with output current ratings up to 10 A, and thin-prole supercapacitors with DC voltage ratings from 2.3 to 5.5 V, several practically useful, medium-current SCALDO prototypes: 12V-to-5V, 5V-to-2V, 5.5V-to-3.3V have been developed. Experimental studies were carried out on these SCALDO prototypes to quantify performance in terms of line regulation, load regulation, efficiency and transient response. In order to accurately predict the performance and associated waveforms of the individual phases (charge, discharge and transition) of the SCALDO regulator, Laplace transform-based theory for supercapacitor circulation is developed, and analytical predictions are compared with experimental measurements for a 12V-to-5V prototype. The analytical results tallied well with the practical waveforms observed in a 12V-to-5V converter, indicating that the SCALDO technique can be generalized to other versatile configurations, and confirming that the simplified assumptions used to describe the circuit elements are reasonable and justifiable. After analysing the performance of several SCALDO prototypes, some practical issues in designing SCALDO regulators have been identified. These relate to power losses and implications for future development of the SCALDO design

Dispositivo de Deteção do Bruxismo do Sono

This thesis aims to explore and, ultimately, develop a system capable of monitoring physiological signals to detect bruxism events. Bruxism is a disorder characterized by the habit of pressing and grinding the teeth. These events can either occur during the day (Awake Bruxism) or during the night (Sleep Bruxism). Studies suggest that 20% of the adult population suffer from Awake Bruxism, and 8-16% from Sleep Bruxism. The consequences of this disorder are several, ranging from tooth wear, dental fractures, or abfraction, resulting in headaches, or facial myalgia. This dissertation focuses on the Sleep Bruxism type since it’s harder to detect and treat. First, a study about the evolution of technology in healthcare is carried out, fundamentally about how it was introduced and how did it get to the point it is now. The topic of wearable devices is also explored, in the sense that it’s where the market is going and how these devices can transform healthcare. Then, the study converges on the devices developed especially for bruxism, namely which devices, and what type of techniques are used. Subsequently, the general concept for the system is elaborated, exploring several options both in terms of devices and physiological data to be parameterized. However, some restrictions exist for the construction of the system. For the construction of an intraoral system, the device has to be of small dimensions and with low energy consumption. With these constraints, the system has implemented an Inertial Measurement Unit to estimate the orientation of the patient’s sleeping position, and force sensors to measure the force exerted between the teeth. For compactness, a Systemon-Chip is used, since it includes an ARM Cortex M4 processor, several peripherals, and an RF transceiver in one package. The system is not only responsible for the data acquisition, but also the data transmission. This is accomplished by using Bluetooth Low Energy, which is one of the most common protocols for low-power devices. Customized service is developed for this purpose, consisting of three different characteristics: the force characteristic, the accelerometer characteristic, and the gyroscope characteristic. The reason is for maximizing efficiency. The last step was to develop the prototype, testing its functionalities and try to project next iterations of the prototype

Design of sigma-delta modulators for analog-to-digital conversion intensively using passive circuits

This thesis presents the analysis, design implementation and experimental evaluation of passiveactive discrete-time and continuous-time Sigma-Delta (ΣΔ) modulators (ΣΔMs) analog-todigital converters (ADCs). Two prototype circuits were manufactured. The first one, a discrete-time 2nd-order ΣΔM, was designed in a 130 nm CMOS technology. This prototype confirmed the validity of the ultra incomplete settling (UIS) concept used for implementing the passive integrators. This circuit, clocked at 100 MHz and consuming 298 μW, achieves DR/SNR/SNDR of 78.2/73.9/72.8 dB, respectively, for a signal bandwidth of 300 kHz. This results in a Walden FoMW of 139.3 fJ/conv.-step and Schreier FoMS of 168 dB. The final prototype circuit is a highly area and power efficient ΣΔM using a combination of a cascaded topology, a continuous-time RC loop filter and switched-capacitor feedback paths. The modulator requires only two low gain stages that are based on differential pairs. A systematic design methodology based on genetic algorithm, was used, which allowed decreasing the circuit’s sensitivity to the circuit components’ variations. This continuous-time, 2-1 MASH ΣΔM has been designed in a 65 nm CMOS technology and it occupies an area of just 0.027 mm2. Measurement results show that this modulator achieves a peak SNR/SNDR of 76/72.2 dB and DR of 77dB for an input signal bandwidth of 10 MHz, while dissipating 1.57 mW from a 1 V power supply voltage. The ΣΔM achieves a Walden FoMW of 23.6 fJ/level and a Schreier FoMS of 175 dB. The innovations proposed in this circuit result, both, in the reduction of the power consumption and of the chip size. To the best of the author’s knowledge the circuit achieves the lowest Walden FOMW for ΣΔMs operating at signal bandwidth from 5 MHz to 50 MHz reported to date

Hybrid monolithic integration of high-power DC-DC converters in a high-voltage technology

The supply of electrical energy to home, commercial, and industrial users has become ubiquitous, and it is hard to imagine a world without the facilities provided by electrical energy. Despite the ever increasing efficiency of nearly every electrical application, the worldwide demand for electrical power continues to increase, since the number of users and applications more than compensates for these technological improvements. In order to maintain the affordability and feasibility of the total production, it is essential for the distribution of the produced electrical energy to be as efficient as possible. In other words the loss in the power distribution is to be minimized. By transporting electrical energy at the maximum safe voltage, the current in the conductors, and the associated conduction loss can remain as low as possible. In order to optimize the total efficiency, the high transportation voltage needs to be converted to the appropriate lower voltage as close as possible to the end user. Obviously, this conversion also needs to be as efficient, affordable, and compact as possible. Because of the ever increasing integration of electronic systems, where more and more functionality is combined in monolithically integrated circuits, the cost, the power consumption, and the size of these electronic systems can be greatly reduced. This thorough integration is not limited to the electronic systems that are the end users of the electrical energy, but can also be applied to the power conversion itself. In most modern applications, the voltage conversion is implemented as a switching DC-DC converter, in which electrical energy is temporarily stored in reactive elements, i.e. inductors or capacitors. High switching speeds are used to allow for a compact and efficient implementation. For low power levels, typically below 1 Watt, it is possible to monolithically implement the voltage conversion on an integrated circuit. In some cases, this is even done on the same integrated circuit that is the end user of the electrical energy to minimize the system dimensions. For higher power levels, it is no longer feasible to achieve the desired efficiency with monolithically integrated components, and some external components prove indispensable. Usually, the reactive components are the main limiting factor, and are the first components to be moved away from the integrated circuit for increasing power levels. The semiconductor components, including the power transistors, remain part of the integrated circuit. Using this hybrid approach, it is possible in modern converterapplications to process around 60 Watt, albeit limited to voltages of a few Volt. For hybrid integrated converters with an output voltage of tens of Volt, the power is limited to approximately 10 Watt. For even higher power levels, the integrated power transistors also become a limiting factor, and are replaced with discrete power devices. In these discrete converters, greatly increased power levels become possible, although the system size rapidly increases. In this work, the limits of the hybrid approach are explored when using so-called smart-power technologies. Smart-power technologies are standard lowcost submicron CMOS technologies that are complemented with a number of integrated high-voltage devices. By using an appropriate combination of smart-power technologies and circuit topologies, it is possible to improve on the current state-of-the-art converters, by optimizing the size, the cost, and the efficiency. To determine the limits of smart-power DC-DC converters, we first discuss the major contributing factors for an efficient energy distribution, and take a look at the role of voltage conversion in the energy distribution. Considering the limitations of the technologies and the potential application areas, we define two test-cases in the telecommunications sector for which we want to optimize the hybrid monolithic integration in a smart-power technology. Subsequently, we explore the specifications of an ideal converter, and the relevant properties of the affordable smart-power technologies for the implementation of DC-DC converters. Taking into account the limitations of these technologies, we define a cost function that allows to systematically evaluate the different potential converter topologies, without having to perform a full design cycle for each topology. From this cost function, we notice that the de facto default topology selection in discrete converters, which is typically based on output power, is not optimal for converters with integrated power transistors. Based on the cost function and the boundary conditions of our test-cases, we determine the optimal topology for a smart-power implementation of these applications. Then, we take another step towards the real world and evaluate the influence of parasitic elements in a smart-power implementation of switching converters. It is noticed that the voltage overshoot caused by the transformer secondary side leakage inductance is a major roadblock for an efficient implementation. Since the usual approach to this voltage overshoot in discrete converters is not applicable in smart-power converters due to technological limitations, an alternative approach is shown and implemented. The energy from the voltage overshoot is absorbed and transferred to the output of the converter. This allows for a significant reduction in the voltage overshoot, while maintaining a high efficiency, leading to an efficient, compact, and low-cost implementation. The effectiveness of this approach was tested and demonstrated in both a version using a commercially available integrated circuit, and our own implementation in a smart-power integrated circuit. Finally, we also take a look at the optimization of switching converters over the load range by exploiting the capabilities of highly integrated converters. Although the maximum output power remains one of the defining characteristics of converters, it has been shown that most converters spend a majority of their lifetime delivering significantly lower output power. Therefore, it is also desirable to optimize the efficiency of the converter at reduced output current and output power. By splitting the power transistors in multiple independent segments, which are turned on or off in function of the current, the efficiency at low currents can be significantly improved, without introducing undesirable frequency components in the output voltage, and without harming the efficiency at higher currents. These properties allow a near universal application of the optimization technique in hybrid monolithic DC-DC converter applications, without significant impact on the complexity and the cost of the system. This approach for the optimization of switching converters over the load range was demonstrated using a boost converter with discrete power transistors. The demonstration of our smart-power implementation was limited to simulations due to an issue with a digital control block. On a finishing note, we formulate the general conclusions and provide an outlook on potential future work based on this research

Pyramic array: An FPGA based platform for many-channel audio acquisition

Array processing of audio data has many interesting applications: acoustic beamforming, source separation, indoor localization, room geometry estimation, etc. Recent advances in MEMS has produced tiny microphones, analog or even with digital converter integrated. This opens the door to create arrays with a massive number of microphones. We dub such an array many-channel by analogy to many-core processors.Microphone arrays techniques present compelling applications for robotic implementations. Those techniques can allow robots to listen to their environment and infer clues from it. Such features might enable capabilities such as natural interaction with humans, interpreting spoken commands or the localization of victims during search and rescue tasks. However, under noisy conditions robotic implementations of microphone arrays might degrade their precision when localizing sound sources. For practical applications, human hearing still leaves behind microphone arrays. Daniel Kisch is an example of how humans are able to efficiently perform echo-localization to recognize their environment, even in noisy and reverberant environments. For ubiquitous computing, another limitation of acoustic localization algorithms is within their capabilities of performing real-time Digital Signal Processing (DSP) operations. To tackle those problems, tradeoffs between size, weight, cost and power consumption compromise the design of acoustic sensors for practical applications. This work presents the design and operation of a large microphone array for DSP applications in realistic environments. To address those problems this project introduces the Pyramic sound capture system designed at LAP in EPFL. Pyramic is a custom hardware which possesses 48 microphones dis- tributed in the edges of a tetrahedron. The microphone arrays interact with a Terasic DE1-SoC board from Altera Cyclone V family devices, which combines a Hard Processor System (HPS) and a Field Programmable Gate Array (FPGA) in the same die. The HPS part integrates a dual- core ARM-based Cortex-A9 processor, which combined with the power of FPGA design suitable for processing multichannel microphone signals. This thesis explains the implementation of the Pyramic array. Moreover, FPGA-based hardware accelerators have been designed to imple- ment a Master SPI communication with the array and a parallel 48 channels FIR filters cascade of the audio data for delay-and-sum beamforming applications. Additionally, the configura- tion of the HPS part allows the Pyramic array to be controlled through a Linux based OS. The main purpose of the project is to develop a flexible platform in which real-time echo-location algorithms can be implemented. The effectiveness of the Pyramic array design is illustrated by testing the recorded data with offline direction of arrival algorithms developed at LCAV in EPFL

Integrated reference circuits for low-power capacitive sensor interfaces

This thesis consists of nine publications and an overview of the research topic, which also summarizes the work. The research described in this thesis concentrates on the design of low-power sensor interfaces for capacitive 3-axis micro-accelerometers. The primary goal throughout the thesis is to optimize power dissipation. Because the author made the main contribution to the design of the reference and power management circuits required, the overview part is dominated by the following research topics: current, voltage, and temperature references, frequency references, and voltage regulators. After an introduction to capacitive micro-accelerometers, the work describes the typical integrated readout electronics of a capacitive sensor on the functional level. The readout electronics can be divided into four different functional parts, namely the sensor readout itself, signal post-processing, references, and power management. Before the focus is shifted to the references and further to power management, different ways to realize the sensor readout are briefly discussed. Both current and voltage references are required in most analog and mixed-signal systems. A bandgap voltage reference, which inherently uses at least one current reference, is practical for the generation of an accurate reference voltage. Very similar circuit techniques can be exploited when implementing a temperature reference, the need for which in the sensor readout may be justified by the temperature compensation, for example. The work introduces non-linear frequency references, namely ring and relaxation oscillators, which are very suitable for the generation of the relatively low-frequency clock signals typically needed in the sensor interfaces. Such oscillators suffer from poor jitter and phase noise performance, the quantities of which also deserve discussion in this thesis. Finally, the regulation of the supply voltage using linear regulators is considered. In addition to extending the battery life by providing a low quiescent current, the regulator must be able to supply very low load currents and operate without off-chip capacitors