A hybrid CPU-GPU parallelization scheme of variable neighborhood search for inventory optimization problems

In this paper, we study various parallelization schemes for the Variable Neighborhood Search (VNS) metaheuristic on a CPU-GPU system via OpenMP and OpenACC. A hybrid parallel VNS method is applied to recent benchmark problem instances for the multi-product dynamic lot sizing problem with product returns and recovery, which appears in reverse logistics and is known to be NP-hard. We report our findings regarding these parallelization approaches and present promising computational results.Comment: 8 pages, 1 figur

A review of discrete-time optimization models for tactical production planning

This is an Accepted Manuscript of an article published in International Journal of Production Research on 27 Mar 2014, available online: http://doi.org/10.1080/00207543.2014.899721[EN] This study presents a review of optimization models for tactical production planning. The objective of this research is to identify streams and future research directions in this field based on the different classification criteria proposed. The major findings indicate that: (1) the most popular production-planning area is master production scheduling with a big-bucket time-type period; (2) most of the considered limited resources correspond to productive resources and, to a lesser extent, to inventory capacities; (3) the consideration of backlogs, set-up times, parallel machines, overtime capacities and network-type multisite configuration stand out in terms of extensions; (4) the most widely used modelling approach is linear/integer/mixed integer linear programming solved with exact algorithms, such as branch-and-bound, in commercial MIP solvers; (5) CPLEX, C and its variants and Lindo/Lingo are the most popular development tools among solvers, programming languages and modelling languages, respectively; (6) most works perform numerical experiments with random created instances, while a small number of works were validated by real-world data from industrial firms, of which the most popular are sawmills, wood and furniture, automobile and semiconductors and electronic devices.This study has been funded by the Universitat Politècnica de València projects: ‘Material Requirement Planning Fourth Generation (MRPIV)’ (Ref. PAID-05-12) and ‘Quantitative Models for the Design of Socially Responsible Supply Chains under Uncertainty Conditions. Application of Solution Strategies based on Hybrid Metaheuristics’ (PAID-06-12).Díaz-Madroñero Boluda, FM.; Mula, J.; Peidro Payá, D. (2014). A review of discrete-time optimization models for tactical production planning. International Journal of Production Research. 52(17):5171-5205. doi:10.1080/00207543.2014.899721S51715205521

Three Metaheuristic Algorithms for Solving the Multi-item Capacitated Lot-sizing Problem with Product Returns and Remanufacturing

This paper proposes a new mixed integer programming model for multi-item capacitated lot-sizing problem with setup times, safety stock and demand shortages in closed-loop supply chains. The returned products from customers can either be disposed or be remanufactured to be sold as new ones again. Due to the complexity of problem, three meta-heuristics algorithms named simulated annealing (SA) algorithm, vibration damping optimization (VDO) algorithm and harmony search (HS) algorithm have been used to solve this model. Additionally, Taguchi method is conducted to calibrate the parameter of the meta-heuristics and select the optimal levels of the algorithm’s performance influential factors. To verify and validate the efficiency of the proposed algorithms in terms of solution quality, the obtained results were compared with those obtained from Lingo 8 software for a different problem. Finally, computational results of these algorithms were compared and analyzed by producing and solving some small, medium and large-size test problems. The results confirmed the efficiency of the HS algorithm against the other methods

Models and Algorithms for the Optimisation of Replenishment, Production and Distribution Plans in Industrial Enterprises

Tesis por compendio[ES] La optimización en las empresas manufactureras es especialmente importante, debido a las grandes inversiones que realizan, ya que a veces estas inversiones no obtienen el rendimiento esperado porque los márgenes de beneficio de los productos son muy ajustados. Por ello, las empresas tratan de maximizar el uso de los recursos productivos y financieros minimizando el tiempo perdido y, al mismo tiempo, mejorando los flujos de los procesos y satisfaciendo las necesidades del mercado. El proceso de planificación es una actividad crítica para las empresas. Esta tarea implica grandes retos debido a los cambios del mercado, las alteraciones en los procesos de producción dentro de la empresa y en la cadena de suministro, y los cambios en la legislación, entre otros. La planificación del aprovisionamiento, la producción y la distribución desempeña un papel fundamental en el rendimiento de las empresas manufactureras, ya que una planificación ineficaz de los proveedores, los procesos de producción y los sistemas de distribución contribuye a aumentar los costes de los productos, a alargar los plazos de entrega y a reducir los beneficios. La planificación eficaz es un proceso complejo que abarca una amplia gama de actividades para garantizar que los equipos, los materiales y los recursos humanos estén disponibles en el momento y el lugar adecuados. Motivados por la complejidad de la planificación en las empresas manufactureras, esta tesis estudia y desarrolla herramientas cuantitativas para ayudar a los planificadores en los procesos de la planificación del aprovisionamiento, producción y distribución. Desde esta perspectiva, se proponen modelos realistas y métodos eficientes para apoyar la toma de decisiones en las empresas industriales, principalmente en las pequeñas y medianas empresas (PYMES). Las aportaciones de esta tesis suponen un avance científico basado en una exhaustiva revisión bibliográfica sobre la planificación del aprovisionamiento, la producción y la distribución que ayuda a comprender los principales modelos y algoritmos utilizados para resolver estos planes, y pone en relieve las tendencias y las futuras direcciones de investigación. También proporciona un marco holístico para caracterizar los modelos y algoritmos centrándose en la planificación de la producción, la programación y la secuenciación. Esta tesis también propone una herramienta de apoyo a la decisión para seleccionar un algoritmo o método de solución para resolver problemas concretos de la planificación del aprovisionamiento, producción y distribución en función de su complejidad, lo que permite a los planificadores no duplicar esfuerzos de modelización o programación de técnicas de solución. Por último, se desarrollan nuevos modelos matemáticos y enfoques de solución de última generación, como los algoritmos matheurísticos, que combinan la programación matemática y las técnicas metaheurísticas. Los nuevos modelos y algoritmos comprenden mejoras en términos de rendimiento computacional, e incluyen características realistas de los problemas del mundo real a los que se enfrentan las empresas de fabricación. Los modelos matemáticos han sido validados con un caso de una importante empresa del sector de la automoción en España, lo que ha permitido evaluar la relevancia práctica de estos novedosos modelos utilizando instancias de gran tamaño, similares a las existentes en la empresa objeto de estudio. Además, los algoritmos matheurísticos han sido probados utilizando herramientas libres y de código abierto. Esto también contribuye a la práctica de la investigación operativa, y proporciona una visión de cómo desplegar estos métodos de solución y el tiempo de cálculo y rendimiento de la brecha que se puede obtener mediante el uso de software libre o de código abierto.[CA] L'optimització a les empreses manufactureres és especialment important, a causa de les grans inversions que realitzen, ja que de vegades aquestes inversions no obtenen el rendiment esperat perquè els marges de benefici dels productes són molt ajustats. Per això, les empreses intenten maximitzar l'ús dels recursos productius i financers minimitzant el temps perdut i, alhora, millorant els fluxos dels processos i satisfent les necessitats del mercat. El procés de planificació és una activitat crítica per a les empreses. Aquesta tasca implica grans reptes a causa dels canvis del mercat, les alteracions en els processos de producció dins de l'empresa i la cadena de subministrament, i els canvis en la legislació, entre altres. La planificació de l'aprovisionament, la producció i la distribució té un paper fonamental en el rendiment de les empreses manufactureres, ja que una planificació ineficaç dels proveïdors, els processos de producció i els sistemes de distribució contribueix a augmentar els costos dels productes, allargar els terminis de lliurament i reduir els beneficis. La planificació eficaç és un procés complex que abasta una àmplia gamma d'activitats per garantir que els equips, els materials i els recursos humans estiguen disponibles al moment i al lloc adequats. Motivats per la complexitat de la planificació a les empreses manufactureres, aquesta tesi estudia i desenvolupa eines quantitatives per ajudar als planificadors en els processos de la planificació de l'aprovisionament, producció i distribució. Des d'aquesta perspectiva, es proposen models realistes i mètodes eficients per donar suport a la presa de decisions a les empreses industrials, principalment a les petites i mitjanes empreses (PIMES). Les aportacions d'aquesta tesi suposen un avenç científic basat en una exhaustiva revisió bibliogràfica sobre la planificació de l'aprovisionament, la producció i la distribució que ajuda a comprendre els principals models i algorismes utilitzats per resoldre aquests plans, i posa de relleu les tendències i les futures direccions de recerca. També proporciona un marc holístic per caracteritzar els models i algorismes centrant-se en la planificació de la producció, la programació i la seqüenciació. Aquesta tesi també proposa una eina de suport a la decisió per seleccionar un algorisme o mètode de solució per resoldre problemes concrets de la planificació de l'aprovisionament, producció i distribució en funció de la seua complexitat, cosa que permet als planificadors no duplicar esforços de modelització o programació de tècniques de solució. Finalment, es desenvolupen nous models matemàtics i enfocaments de solució d'última generació, com ara els algoritmes matheurístics, que combinen la programació matemàtica i les tècniques metaheurístiques. Els nous models i algoritmes comprenen millores en termes de rendiment computacional, i inclouen característiques realistes dels problemes del món real a què s'enfronten les empreses de fabricació. Els models matemàtics han estat validats amb un cas d'una important empresa del sector de l'automoció a Espanya, cosa que ha permés avaluar la rellevància pràctica d'aquests nous models utilitzant instàncies grans, similars a les existents a l'empresa objecte d'estudi. A més, els algorismes matheurístics han estat provats utilitzant eines lliures i de codi obert. Això també contribueix a la pràctica de la investigació operativa, i proporciona una visió de com desplegar aquests mètodes de solució i el temps de càlcul i rendiment de la bretxa que es pot obtindre mitjançant l'ús de programari lliure o de codi obert.[EN] Optimisation in manufacturing companies is especially important, due to the large investments they make, as sometimes these investments do not obtain the expected return because the profit margins of products are very tight. Therefore, companies seek to maximise the use of productive and financial resources by minimising lost time and, at the same time, improving process flows while meeting market needs. The planning process is a critical activity for companies. This task involves great challenges due to market changes, alterations in production processes within the company and in the supply chain, and changes in legislation, among others. Planning of replenishment, production and distribution plays a critical role in the performance of manufacturing companies because ineffective planning of suppliers, production processes and distribution systems contributes to higher product costs, longer lead times and less profits. Effective planning is a complex process that encompasses a wide range of activities to ensure that equipment, materials and human resources are available in the right time and the right place. Motivated by the complexity of planning in manufacturing companies, this thesis studies and develops quantitative tools to help planners in the replenishment, production and delivery planning processes. From this perspective, realistic models and efficient methods are proposed to support decision making in industrial companies, mainly in small- and medium-sized enterprises (SMEs). The contributions of this thesis represent a scientific breakthrough based on a comprehensive literature review about replenishment, production and distribution planning that helps to understand the main models and algorithms used to solve these plans, and highlights trends and future research directions. It also provides a holistic framework to characterise models and algorithms by focusing on production planning, scheduling and sequencing. This thesis also proposes a decision support tool for selecting an algorithm or solution method to solve concrete replenishment, production and distribution planning problems according to their complexity, which allows planners to not duplicate efforts modelling or programming solution techniques. Finally, new state-of-the-art mathematical models and solution approaches are developed, such as matheuristic algorithms, which combine mathematical programming and metaheuristic techniques. The new models and algorithms comprise improvements in computational performance terms, and include realistic features of real-world problems faced by manufacturing companies. The mathematical models have been validated with a case of an important company in the automotive sector in Spain, which allowed to evaluate the practical relevance of these novel models using large instances, similarly to those existing in the company under study. In addition, the matheuristic algorithms have been tested using free and open-source tools. This also helps to contribute to the practice of operations research, and provides insight into how to deploy these solution methods and the computational time and gap performance that can be obtained by using free or open-source software.This work would not have been possible without the following funding sources: Conselleria de Educación, Investigación, Cultura y Deporte, Generalitat Valenciana for hiring predoctoral research staff with Grant (ACIF/2018/170) and the European Social Fund with the Grant Operational Programme of FSE 2014-2020. Conselleria de Educación, Investigación, Cultura y Deporte, Generalitat Valenciana for predoctoral contract students to stay in research centers outside the research centers outside the Valencian Community (BEFPI/2021/040) and the European Social Fund.Guzmán Ortiz, BE. (2022). Models and Algorithms for the Optimisation of Replenishment, Production and Distribution Plans in Industrial Enterprises [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/187461Compendi

Proceedings of the third International Workshop of the IFIP WG5.7

Contents of the papers presented at the international workshop deal with the wide variety of new and computer-based techniques for production planning and control that has become available to the scientific and industrial world in the past few years: formal modeling techniques, artificial neural networks, autonomous agent theory, genetic algorithms, chaos theory, fuzzy logic, simulated annealing, tabu search, simulation and so on. The approach, while being scientifically rigorous, is focused on the applicability to industrial environment

Green supply chain quantitative models for sustainable inventory management: A review

[EN] This paper provides a systematic and up-to-date review and classification of 91 studies on quantitative methods of green supply chains for sustainable inventory management. It particularly identifies the main study areas, findings and quantitative models by setting a point for future research opportunities in sustainable inventory management. It seeks to review the quantitative methods that can better contribute to deal with the environmental impact challenge. More specifically, it focuses on different supply chain designs (green supply chain, sustainable supply chain, reverse logistics, closed-loop supply chain) in a broader application context. It also identifies the most important variables and parameters in inventory modelling from a sustainable perspective. The paper also includes a comparative analysis of the different mathematical programming, simulation and statistical models, and their solution approach, with exact methods, simulation, heuristic or meta-heuristic solution algorithms, the last of which indicate the increasing attention paid by researchers in recent years. The main findings recognise mixed integer linear programming models supported by heuristic and metaheuristic algorithms as the most widely used modelling approach. Minimisation of costs and greenhouse gas emissions are the main objectives of the reviewed approaches, while social aspects are hardly addressed. The main contemplated inventory management parameters are holding costs, quantity to order, safety stock and backorders. Demand is the most frequently shared information. Finally, tactical decisions, as opposed to strategical and operational decisions, are the main ones.The research leading to these results received funding from the Grant RTI2018-101344-B-I00 funded by MCIN/AEI/10.13039/501100011033 and by "ERDF A way of making Europe". It was also funded by the National Agency for Research and Development (ANID) / Scholarship Program/Doctorado Becas en el Extranjero/2020 72210174.Becerra, P.; Mula, J.; Sanchis, R. (2021). Green supply chain quantitative models for sustainable inventory management: A review. Journal of Cleaner Production. 328:1-16. https://doi.org/10.1016/j.jclepro.2021.129544S11632

Sustainable Inventory Management Model for High-Volume Material with Limited Storage Space under Stochastic Demand and Supply

Inventory management and control has become an important management function, which is vital in ensuring the efficiency and profitability of a company’s operations. Hence, several research studies attempted to develop models to be used to minimise the quantities of excess inventory, in order to reduce their associated costs without compromising both operational efficiency and customers’ needs. The Economic Order Quantity (EOQ) model is one of the most used of these models; however, this model has a number of limiting assumptions, which led to the development of a number of extensions for this model to increase its applicability to the modern-day business environment. Therefore, in this research study, a sustainable inventory management model is developed based on the EOQ concept to optimise the ordering and storage of large-volume inventory, which deteriorates over time, with limited storage space, such as steel, under stochastic demand, supply and backorders. Two control systems were developed and tested in this research study in order to select the most robust system: an open-loop system, based on direct control through which five different time series for each stochastic variable were generated, before an attempt to optimise the average profit was conducted; and a closed-loop system, which uses a neural network, depicting the different business and economic conditions associated with the steel manufacturing industry, to generate the optimal control parameters for each week across the entire planning horizon. A sensitivity analysis proved that the closed-loop neural network control system was more accurate in depicting real-life business conditions, and more robust in optimising the inventory management process for a large-volume, deteriorating item. Moreover, due to its advantages over other techniques, a meta-heuristic Particle Swarm Optimisation (PSO) algorithm was used to solve this model. This model is implemented throughout the research in the case of a steel manufacturing factory under different operational and extreme economic scenarios. As a result of the case study, the developed model proved its robustness and accuracy in managing the inventory of such a unique industry

Optimizing transportation systems and logistics network configurations : From biased-randomized algorithms to fuzzy simheuristics

242 páginasTransportation and logistics (T&L) are currently highly relevant functions in any competitive industry. Locating facilities or distributing goods to hundreds or thousands of customers are activities with a high degree of complexity, regardless of whether facilities and customers are placed all over the globe or in the same city. A countless number of alternative strategic, tactical, and operational decisions can be made in T&L systems; hence, reaching an optimal solution –e.g., a solution with the minimum cost or the maximum profit– is a really difficult challenge, even by the most powerful existing computers. Approximate methods, such as heuristics, metaheuristics, and simheuristics, are then proposed to solve T&L problems. They do not guarantee optimal results, but they yield good solutions in short computational times. These characteristics become even more important when considering uncertainty conditions, since they increase T&L problems’ complexity. Modeling uncertainty implies to introduce complex mathematical formulas and procedures, however, the model realism increases and, therefore, also its reliability to represent real world situations. Stochastic approaches, which require the use of probability distributions, are one of the most employed approaches to model uncertain parameters. Alternatively, if the real world does not provide enough information to reliably estimate a probability distribution, then fuzzy logic approaches become an alternative to model uncertainty. Hence, the main objective of this thesis is to design hybrid algorithms that combine fuzzy and stochastic simulation with approximate and exact methods to solve T&L problems considering operational, tactical, and strategic decision levels. This thesis is organized following a layered structure, in which each introduced layer enriches the previous one.El transporte y la logística (T&L) son actualmente funciones de gran relevancia en cual quier industria competitiva. La localización de instalaciones o la distribución de mercancías a cientos o miles de clientes son actividades con un alto grado de complejidad, indepen dientemente de si las instalaciones y los clientes se encuentran en todo el mundo o en la misma ciudad. En los sistemas de T&L se pueden tomar un sinnúmero de decisiones al ternativas estratégicas, tácticas y operativas; por lo tanto, llegar a una solución óptima –por ejemplo, una solución con el mínimo costo o la máxima utilidad– es un desafío realmente di fícil, incluso para las computadoras más potentes que existen hoy en día. Así pues, métodos aproximados, tales como heurísticas, metaheurísticas y simheurísticas, son propuestos para resolver problemas de T&L. Estos métodos no garantizan resultados óptimos, pero ofrecen buenas soluciones en tiempos computacionales cortos. Estas características se vuelven aún más importantes cuando se consideran condiciones de incertidumbre, ya que estas aumen tan la complejidad de los problemas de T&L. Modelar la incertidumbre implica introducir fórmulas y procedimientos matemáticos complejos, sin embargo, el realismo del modelo aumenta y, por lo tanto, también su confiabilidad para representar situaciones del mundo real. Los enfoques estocásticos, que requieren el uso de distribuciones de probabilidad, son uno de los enfoques más empleados para modelar parámetros inciertos. Alternativamente, si el mundo real no proporciona suficiente información para estimar de manera confiable una distribución de probabilidad, los enfoques que hacen uso de lógica difusa se convier ten en una alternativa para modelar la incertidumbre. Así pues, el objetivo principal de esta tesis es diseñar algoritmos híbridos que combinen simulación difusa y estocástica con métodos aproximados y exactos para resolver problemas de T&L considerando niveles de decisión operativos, tácticos y estratégicos. Esta tesis se organiza siguiendo una estructura por capas, en la que cada capa introducida enriquece a la anterior. Por lo tanto, en primer lugar se exponen heurísticas y metaheurísticas sesgadas-aleatorizadas para resolver proble mas de T&L que solo incluyen parámetros determinísticos. Posteriormente, la simulación Monte Carlo se agrega a estos enfoques para modelar parámetros estocásticos. Por último, se emplean simheurísticas difusas para abordar simultáneamente la incertidumbre difusa y estocástica. Una serie de experimentos numéricos es diseñada para probar los algoritmos propuestos, utilizando instancias de referencia, instancias nuevas e instancias del mundo real. Los resultados obtenidos demuestran la eficiencia de los algoritmos diseñados, tanto en costo como en tiempo, así como su confiabilidad para resolver problemas realistas que incluyen incertidumbre y múltiples restricciones y condiciones que enriquecen todos los problemas abordados.Doctorado en Logística y Gestión de Cadenas de SuministrosDoctor en Logística y Gestión de Cadenas de Suministro

Mathematical Modelling and a Meta-heuristic for Cross Border Supply Chain Network of Re-configurable Facilities

In supply chain management (SCM), Facility location-allocation problem (FLAP) comes under strategic planning and has been a well-established research area within Operations Research (OR). Owing to the billion dollar trade between USA-Canada the supply chain costs and difficulties are growing. Binary Integer Linear Programming (BILP) mathematical model is formulated to incorporate several parameters which would optimize the overall supply chain cost. Capacitated, single commodity, multiple time period (dynamic) and multi-facility location allocation problem is considered. Canada being a part of “The Kyoto protocol”, a part of the United Nations Framework Convention on Climate Change, has declared to abide by global effort to reduce GHG emissions. Developed math model will include an important constraint to optimize production keeping the Carbon di-oxide gas [��2] emission levels within specified limits. Simulated annealing based Meta-heuristic is developed to solve the problem to near optimality