Adaptive Robot Framework: Providing Versatility and Autonomy to Manufacturing Robots Through FSM, Skills and Agents

207 p.The main conclusions that can be extracted from an analysis of the current situation and future trends of the industry,in particular manufacturing plants, are the following: there is a growing need to provide customization of products, ahigh variation of production volumes and a downward trend in the availability of skilled operators due to the ageingof the population. Adapting to this new scenario is a challenge for companies, especially small and medium-sizedenterprises (SMEs) that are suffering first-hand how their specialization is turning against them.The objective of this work is to provide a tool that can serve as a basis to face these challenges in an effective way.Therefore the presented framework, thanks to its modular architecture, allows focusing on the different needs of eachparticular company and offers the possibility of scaling the system for future requirements. The presented platform isdivided into three layers, namely: interface with robot systems, the execution engine and the application developmentlayer.Taking advantage of the provided ecosystem by this framework, different modules have been developed in order toface the mentioned challenges of the industry. On the one hand, to address the need of product customization, theintegration of tools that increase the versatility of the cell are proposed. An example of such tools is skill basedprogramming. By applying this technique a process can be intuitively adapted to the variations or customizations thateach product requires. The use of skills favours the reuse and generalization of developed robot programs.Regarding the variation of the production volumes, a system which permits a greater mobility and a faster reconfigurationis necessary. If in a certain situation a line has a production peak, mechanisms for balancing the loadwith a reasonable cost are required. In this respect, the architecture allows an easy integration of different roboticsystems, actuators, sensors, etc. In addition, thanks to the developed calibration and set-up techniques, the system canbe adapted to new workspaces at an effective time/cost.With respect to the third mentioned topic, an agent-based monitoring system is proposed. This module opens up amultitude of possibilities for the integration of auxiliary modules of protection and security for collaboration andinteraction between people and robots, something that will be necessary in the not so distant future.For demonstrating the advantages and adaptability improvement of the developed framework, a series of real usecases have been presented. In each of them different problematic has been resolved using developed skills,demonstrating how are adapted easily to the different casuistic

Adaptive Robot Framework: Providing Versatility and Autonomy to Manufacturing Robots Through FSM, Skills and Agents

207 p.The main conclusions that can be extracted from an analysis of the current situation and future trends of the industry,in particular manufacturing plants, are the following: there is a growing need to provide customization of products, ahigh variation of production volumes and a downward trend in the availability of skilled operators due to the ageingof the population. Adapting to this new scenario is a challenge for companies, especially small and medium-sizedenterprises (SMEs) that are suffering first-hand how their specialization is turning against them.The objective of this work is to provide a tool that can serve as a basis to face these challenges in an effective way.Therefore the presented framework, thanks to its modular architecture, allows focusing on the different needs of eachparticular company and offers the possibility of scaling the system for future requirements. The presented platform isdivided into three layers, namely: interface with robot systems, the execution engine and the application developmentlayer.Taking advantage of the provided ecosystem by this framework, different modules have been developed in order toface the mentioned challenges of the industry. On the one hand, to address the need of product customization, theintegration of tools that increase the versatility of the cell are proposed. An example of such tools is skill basedprogramming. By applying this technique a process can be intuitively adapted to the variations or customizations thateach product requires. The use of skills favours the reuse and generalization of developed robot programs.Regarding the variation of the production volumes, a system which permits a greater mobility and a faster reconfigurationis necessary. If in a certain situation a line has a production peak, mechanisms for balancing the loadwith a reasonable cost are required. In this respect, the architecture allows an easy integration of different roboticsystems, actuators, sensors, etc. In addition, thanks to the developed calibration and set-up techniques, the system canbe adapted to new workspaces at an effective time/cost.With respect to the third mentioned topic, an agent-based monitoring system is proposed. This module opens up amultitude of possibilities for the integration of auxiliary modules of protection and security for collaboration andinteraction between people and robots, something that will be necessary in the not so distant future.For demonstrating the advantages and adaptability improvement of the developed framework, a series of real usecases have been presented. In each of them different problematic has been resolved using developed skills,demonstrating how are adapted easily to the different casuistic

Research Methods in Machine Learning: A Content Analysis

Research methods in machine learning play a pivotal role since the accuracy and reliability of the results are influenced by the research methods used. The main aims of this paper were to explore current research methods in machine learning, emerging themes, and the implications of those themes in machine learning research.  To achieve this the researchers analyzed a total of 100 articles published since 2019 in IEEE journals. This study revealed that Machine learning uses quantitative research methods with experimental research design being the de facto research approach. The study also revealed that researchers nowadays use more than one algorithm to address a problem. Optimal feature selection has also emerged to be a key thing that researchers are using to optimize the performance of Machine learning algorithms. Confusion matrix and its derivatives are still the main ways used to evaluate the performance of algorithms, although researchers are now also considering the processing time taken by an algorithm to execute. Python programming languages together with its libraries are the most used tools in creating, training, and testing models. The most used algorithms in addressing both classification and prediction problems are; Naïve Bayes, Support Vector Machine, Random Forest, Artificial Neural Networks, and Decision Tree. The recurring themes identified in this study are likely to open new frontiers in Machine learning research.  

Research Methods in Machine Learning: A Content Analysis

Research methods in machine learning play a pivotal role since the accuracy and reliability of the results are influenced by the research methods used. The main aims of this paper were to explore current research methods in machine learning, emerging themes, and the implications of those themes in machine learning research.  To achieve this the researchers analyzed a total of 100 articles published since 2019 in IEEE journals. This study revealed that Machine learning uses quantitative research methods with experimental research design being the de facto research approach. The study also revealed that researchers nowadays use more than one algorithm to address a problem. Optimal feature selection has also emerged to be a key thing that researchers are using to optimize the performance of Machine learning algorithms. Confusion matrix and its derivatives are still the main ways used to evaluate the performance of algorithms, although researchers are now also considering the processing time taken by an algorithm to execute. Python programming languages together with its libraries are the most used tools in creating, training, and testing models. The most used algorithms in addressing both classification and prediction problems are; Naïve Bayes, Support Vector Machine, Random Forest, Artificial Neural Networks, and Decision Tree. The recurring themes identified in this study are likely to open new frontiers in Machine learning research.  

The Federal Conference on Intelligent Processing Equipment

Research and development projects involving intelligent processing equipment within the following U.S. agencies are addressed: Department of Agriculture, Department of Commerce, Department of Energy, Department of Defense, Environmental Protection Agency, Federal Emergency Management Agency, NASA, National Institutes of Health, and the National Science Foundation

Ultrasound based navigation and control for orthopaedic robot surgery

Thesis approved in public session to obtain the PhD Degree in Mechanical Engineering. Universidade de Lisboa. Instituto Superior TécnicoA Robótica cirúrgica é uma área em expansão, contribuindo para o aumento da precisão e exatidão dos procedimentos cirúrgicos, além de produzir resultados mais confiáveis e reprodutíveis, minimizando a invasividade, reduzindo as complicações e melhorando a segurança dos pacientes, comparativamente com as técnicas convencionais. A navegação dentro da sala de operações é primordial para o sucesso dos sistemas robóticos. Neste contexto é proposto um novo sistema de navegação, usado na malha de controlo, de um sistema robótico co-manipulado, dedesenvolvido para auxiliar os cirurgiões ortopédicos. Embora possa ter outras aplicações, o sistema foi desenvolvido para realizar um furo na cabeça do fémur, necessário ao implante do fio guia na cirurgia de substituição parcial da anca. Durante a cirurgia, a posição e orientação do osso é obtida através de um processo de registo entre as imagens de US adquiridas em tempo real e o modelo CT do fémur, previamente carregado no pré-operatório. Contrariamente aos sistemas cirúrgicos atuais, não usa nenhum tipo de implante no osso para localizar o fémur, mas sim marcadores passivos colocados na sonda e no robô, e um sistema de medição óptico para medir as suas posições 3D. Os testes experimentais de validação foram realizados num phantom de um fémur humano.Abstract: Surgical Robotics is an expanding area, contributing to the increased precision and accuracy of surgical procedures, besides producing more reliable and reproducible results, minimizing the invasiveness, reducing complications and improving patient safety, compared with conventional techniques. Navigation within the operating room is fundamental to the success of robotic systems. In this context a new navigation system, used in the control loop, to co-manipulate a robotic system developed to assist orthopaedic surgeons, is proposed. Although it may have other applications, the system is designed to perform a hole in the femur head, necessary to implant the initial guide wire used in Hip Resurfacing surgery. During the surgery, the bone position and orientation is obtained through a registration process between a set of US images acquired in real time and the CT femur model, preloaded pre-operatively. Contrary to current surgical systems, it does not use any type of implant in the bone, to localize the femur, but passive markers, of an optical measurement system, placed on the probe and the robot to measure their 3D poses. Experimental validation tests were performed on a human’s femur phantom, validating the proposed system

Survey: Robot Programming by Demonstration

Robot PbD started about 30 years ago, growing importantly during the past decade. The rationale for moving from purely preprogrammed robots to very flexible user-based interfaces for training the robot to perform a task is three-fold. First and foremost, PbD, also referred to as {\em imitation learning} is a powerful mechanism for reducing the complexity of search spaces for learning. When observing either good or bad examples, one can reduce the search for a possible solution, by either starting the search from the observed good solution (local optima), or conversely, by eliminating from the search space what is known as a bad solution. Imitation learning is, thus, a powerful tool for enhancing and accelerating learning in both animals and artifacts. Second, imitation learning offers an implicit means of training a machine, such that explicit and tedious programming of a task by a human user can be minimized or eliminated (Figure \ref{fig:what-how}). Imitation learning is thus a ``natural'' means of interacting with a machine that would be accessible to lay people. And third, studying and modeling the coupling of perception and action, which is at the core of imitation learning, helps us to understand the mechanisms by which the self-organization of perception and action could arise during development. The reciprocal interaction of perception and action could explain how competence in motor control can be grounded in rich structure of perceptual variables, and vice versa, how the processes of perception can develop as means to create successful actions. PbD promises were thus multiple. On the one hand, one hoped that it would make the learning faster, in contrast to tedious reinforcement learning methods or trials-and-error learning. On the other hand, one expected that the methods, being user-friendly, would enhance the application of robots in human daily environments. Recent progresses in the field, which we review in this chapter, show that the field has make a leap forward the past decade toward these goals and that these promises may be fulfilled very soon

Development of a machine-tooling-process integrated approach for abrasive flow machining (AFM) of difficult-to-machine materials with application to oil and gas exploration componenets

This thesis was submitted for the degree of Doctor of Engineering and awarded by Brunel UniversityAbrasive flow machining (AFM) is a non-traditional manufacturing technology used to expose a substrate to pressurised multiphase slurry, comprised of superabrasive grit suspended in a viscous, typically polymeric carrier. Extended exposure to the slurry causes material removal, where the quantity of removal is subject to complex interactions within over 40 variables. Flow is contained within boundary walls, complex in form, causing physical phenomena to alter the behaviour of the media. In setting factors and levels prior to this research, engineers had two options; embark upon a wasteful, inefficient and poor-capability trial and error process or they could attempt to relate the findings they achieve in simple geometry to complex geometry through a series of transformations, providing information that could be applied over and over. By condensing process variables into appropriate study groups, it becomes possible to quantify output while manipulating only a handful of variables. Those that remain un-manipulated are integral to the factors identified. Through factorial and response surface methodology experiment designs, data is obtained and interrogated, before feeding into a simulated replica of a simple system. Correlation with physical phenomena is sought, to identify flow conditions that drive material removal location and magnitude. This correlation is then applied to complex geometry with relative success. It is found that prediction of viscosity through computational fluid dynamics can be used to estimate as much as 94% of the edge-rounding effect on final complex geometry. Surface finish prediction is lower (~75%), but provides significant relationship to warrant further investigation. Original contributions made in this doctoral thesis include; 1) A method of utilising computational fluid dynamics (CFD) to derive a suitable process model for the productive and reproducible control of the AFM process, including identification of core physical phenomena responsible for driving erosion, 2) Comprehensive understanding of effects of B4C-loaded polydimethylsiloxane variants used to process Ti6Al4V in the AFM process, including prediction equations containing numerically-verified second order interactions (factors for grit size, grain fraction and modifier concentration), 3) Equivalent understanding of machine factors providing energy input, studying velocity, temperature and quantity. Verified predictions are made from data collected in Ti6Al4V substrate material using response surface methodology, 4) Holistic method to translating process data in control-geometry to an arbitrary geometry for industrial gain, extending to a framework for collecting new data and integrating into current knowledge, and 5) Application of methodology using research-derived CFD, applied to complex geometry proven by measured process output. As a result of this project, four publications have been made to-date – two peer-reviewed journal papers and two peer-reviewed international conference papers. Further publications will be made from June 2014 onwards.Engineering and Physical Sciences Research Council (EPSRC) and the Technology Strategy Board (TSB

Industrial Robotics

This book covers a wide range of topics relating to advanced industrial robotics, sensors and automation technologies. Although being highly technical and complex in nature, the papers presented in this book represent some of the latest cutting edge technologies and advancements in industrial robotics technology. This book covers topics such as networking, properties of manipulators, forward and inverse robot arm kinematics, motion path-planning, machine vision and many other practical topics too numerous to list here. The authors and editor of this book wish to inspire people, especially young ones, to get involved with robotic and mechatronic engineering technology and to develop new and exciting practical applications, perhaps using the ideas and concepts presented herein

Novel Methods For Human-robot Shared Control In Collaborative Robotics

Blended shared control is a method to continuously combine control inputs from traditional automatic control systems and human operators for control of machines. An automatic control system generates control input based on feedback of measured signals, whereas a human operator generates control input based on experience, task knowledge, and awareness and sensing of the environment in which the machine is operating. Such active blending of inputs from the automatic control agent and the human agent to jointly control machines is expected to provide benefits in terms of utilizing the unique features of both agents, i.e., better task execution performance of automatic control systems based on sensed signals and maintaining situation awareness by having the human in the loop to handle safety concerns and environmental uncertainties. The shared control approach in this sense provides an alternative to full autonomy. Many existing and future applications of such an approach include automobiles, underwater vehicles, ships, airplanes, construction machines, space manipulators, surgery robots, and power wheelchairs, where machines are still mostly operated by human operators for safety concerns. Developing machines for full autonomy requires not only advances in machines but also the ability to sense the environment by placing sensors in it; the latter could be a very difficult task for many such applications due to perceived uncertainties and changing conditions. The notion of blended shared control, as a more practical alternative to full autonomy, enables keeping the human operator in the loop to initiate machine actions with real-time intelligent assistance provided by automatic control. The problem of how to blend the two inputs and development of associated scientific tools to formalize and achieve blended shared control is the focus of this work. Specifically, the following essential aspects are investigated and studied. Task learning: modeling of a human-operated robotic task from demonstration into subgoals such that execution patterns are captured in a simple manner and provide reference for human intent prediction and automatic control generation. Intent prediction: prediction of human operator's intent in the framework of subgoal models such that it encodes the probability of a human operator seeking a particular subgoal. Input blending: generating automatic control input and dynamically combining it with human operator's input based on prediction probability; this will also account for situations where the human operator may take unexpected actions to avoid danger by yielding full control authority to the human operator. Subgoal adjustment: adjusting the learned, nominal task model dynamically to adapt to task changes, such as changes to target object, which will cause the nominal model learned from demonstration to lose its effectiveness. This dissertation formalizes these notions and develops novel tools and algorithms for enabling blended shared control. To evaluate the developed scientific tools and algorithms, a scaled hydraulic excavator for a typical trenching and truck-loading task is employed as a specific example. Experimental results are provided to corroborate the tools and methods. To expand the developed methods and further explore shared control with different applications, this dissertation also studied the collaborative operation of robot manipulators. Specifically, various operational interfaces are systematically designed, a hybrid force-motion controller is integrated with shared control in a mixed world-robot frame to facilitate human-robot collaboration, and a method that utilizes vision-based feedback to predict the human operator's intent and provides shared control assistance is proposed. These methods provide ways for human operators to remotely control robotic manipulators effectively while receiving assistance by intelligent shared control in different applications. Several robotic manipulation experiments were conducted to corroborate the expanded shared control methods by utilizing different industrial robots