Prognostics and health management for maintenance practitioners - Review, implementation and tools evaluation.

In literature, prognostics and health management (PHM) systems have been studied by many researchers from many different engineering fields to increase system reliability, availability, safety and to reduce the maintenance cost of engineering assets. Many works conducted in PHM research concentrate on designing robust and accurate models to assess the health state of components for particular applications to support decision making. Models which involve mathematical interpretations, assumptions and approximations make PHM hard to understand and implement in real world applications, especially by maintenance practitioners in industry. Prior knowledge to implement PHM in complex systems is crucial to building highly reliable systems. To fill this gap and motivate industry practitioners, this paper attempts to provide a comprehensive review on PHM domain and discusses important issues on uncertainty quantification, implementation aspects next to prognostics feature and tool evaluation. In this paper, PHM implementation steps consists of; (1) critical component analysis, (2) appropriate sensor selection for condition monitoring (CM), (3) prognostics feature evaluation under data analysis and (4) prognostics methodology and tool evaluation matrices derived from PHM literature. Besides PHM implementation aspects, this paper also reviews previous and on-going research in high-speed train bogies to highlight problems faced in train industry and emphasize the significance of PHM for further investigations

DEVELOPMENT OF A RIGID RING TIRE MODEL AND COMPARISON AMONG VARIOUS TIRE MODELS FOR RIDE COMFORT SIMULATIONS

One vehicle subassembly that is of great importance to automobile manufacturers for tuning final vehicle performance is the pneumatic tire. Pneumatic tires present themselves as unique tuning tools as they 1) are the sole link between the roadway surface and the integrated vehicle suspension, chassis and steering systems, and 2) provide a wide range of tunability over many vehicle performances, including handling (steering feel as well as chassis dynamics), traction (braking, driving, and cornering), and ride comfort (roadway isolation). Therefore the vehicle manufacturing industry continues to research and refine various aspects of tire modeling to improve up-front integrated tire/vehicle CAE/CAD model fidelity over a wide range of operating conditions. Because tires are highly complex, nonlinear, viscous-elastic composite structures they prove to be difficult to accurately model over their entire operating range. As a result, vehicle and tire manufacturers continue to work with relatively simple models that adequately represent the tire for the integrated vehicle performance over an operating regime of interest. This paper evaluates several simple tire models in order to compare their relative advantages and applicability. One of the tire models being compared is a new embodiment in MatLab Simulink of a rigid ring tire model designed for ride comfort modeling of low-frequency and moderate amplitude roadway inputs, and whose data file is capable of being populated quickly using inexpensive standardized laboratory test methods. In addition to the aforementioned tire models, several iterations of an F-Tire tire model are interfaced with Intec\u27s SIMPACK multi-body simulation software as an industry reference

On adaptive control and particle filtering in the automatic administration of medicinal drugs

Automatic feedback methodologies for the administration of medicinal drugs offer undisputed potential benefits in terms of cost reduction and improved clinical outcomes. However, despite several decades of research, the ultimate safety of many--it would be fair to say most--closed-loop drug delivery approaches remains under question and manual methods based on clinicians' expertise are still dominant in clinical practice. Key challenges to the design of control systems for these applications include uncertainty in pharmacological models, as well as intra- and interpatient variability in the response to drug administration. Pharmacological systems may feature nonlinearities, time delays, time-varying parameters and non-Gaussian stochastic processes. This dissertation investigates a novel multi-controller adaptive control strategy capable of delivering safe control for closed-loop drug delivery applications without impairing clinicians' ability to make an expert assessment of a clinical situation. Our new feedback control approach, which we have named Robust Adaptive Control with Particle Filtering (RAC-PF), estimates a patient's individual response characteristic in real-time through particle filtering and uses the Bayesian inference result to select the most suitable controller for closed-loop operation from a bank of candidate controllers designed using the robust methodology of mu-synthesis. The work is presented as four distinct pieces of research. We first apply the existing approach of Robust Multiple-Model Adaptive Control (RMMAC), which features robust controllers and Kalman filter estimators, to the case-study of administration of the vasodepressor drug sodium nitroprusside and examine benefits and drawbacks. We then consider particle filtering as an alternative to Kalman filter-based methods for the real-time estimation of pharmacological dose-response, and apply this to the nonlinear pharmacokinetic-pharmacodynamic model of the anaesthetic drug propofol. We ultimately combine particle filters and robust controllers to create RAC-PF, and test our novel approach first in a proof-of-concept design and finally in the case of sodium nitroprusside. The results presented in the dissertation are based on computational studies, including extensive Monte-Carlo simulation campaigns. Our findings of improved parameter estimates from noisy observations support the use of particle filtering as a viable tool for real-time Bayesian inference in pharmacological system identification. The potential of the RAC-PF approach as an extension of RMMAC for closed-loop control of a broader class of systems is also clearly highlighted, with the proposed new approach delivering safe control of acute hypertension through sodium nitroprusside infusion when applied to a very general population response model. All approaches presented are generalisable and may be readily adapted to other drug delivery instances

State-of-the-art on research and applications of machine learning in the building life cycle

Fueled by big data, powerful and affordable computing resources, and advanced algorithms, machine learning has been explored and applied to buildings research for the past decades and has demonstrated its potential to enhance building performance. This study systematically surveyed how machine learning has been applied at different stages of building life cycle. By conducting a literature search on the Web of Knowledge platform, we found 9579 papers in this field and selected 153 papers for an in-depth review. The number of published papers is increasing year by year, with a focus on building design, operation, and control. However, no study was found using machine learning in building commissioning. There are successful pilot studies on fault detection and diagnosis of HVAC equipment and systems, load prediction, energy baseline estimate, load shape clustering, occupancy prediction, and learning occupant behaviors and energy use patterns. None of the existing studies were adopted broadly by the building industry, due to common challenges including (1) lack of large scale labeled data to train and validate the model, (2) lack of model transferability, which limits a model trained with one data-rich building to be used in another building with limited data, (3) lack of strong justification of costs and benefits of deploying machine learning, and (4) the performance might not be reliable and robust for the stated goals, as the method might work for some buildings but could not be generalized to others. Findings from the study can inform future machine learning research to improve occupant comfort, energy efficiency, demand flexibility, and resilience of buildings, as well as to inspire young researchers in the field to explore multidisciplinary approaches that integrate building science, computing science, data science, and social science

Chip Production Rate and Tool Wear Estimation in Micro-EndMilling

abstract: In this research, a new cutting edge wear estimator for micro-endmilling is developed and the reliabillity of the estimator is evaluated. The main concept of this estimator is the minimum chip thickness effect. This estimator predicts the cutting edge radius by detecting the drop in the chip production rate as the cutting edge of a micro- endmill slips over the workpiece when the minimum chip thickness becomes larger than the uncut chip thickness, thus transitioning from the shearing to the ploughing dominant regime. The chip production rate is investigated through simulation and experiment. The simulation and the experiment show that the chip production rate decreases when the minimum chip thickness becomes larger than the uncut chip thickness. Also, the reliability of this estimator is evaluated. The probability of correct estimation of the cutting edge radius is more than 80%. This cutting edge wear estimator could be applied to an online tool wear estimation system. Then, a large number of cutting edge wear data could be obtained. From the data, a cutting edge wear model could be developed in terms of the machine control parameters so that the optimum control parameters could be applied to increase the tool life and the machining quality as well by minimizing the cutting edge wear rate. In addition, in order to find the stable condition of the machining, the stabillity lobe of the system is created by measuring the dynamic parameters. This process is needed prior to the cutting edge wear estimation since the chatter would affect the cutting edge wear and the chip production rate. In this research, a new experimental set-up for measuring the dynamic parameters is developed by using a high speed camera with microscope lens and a loadcell. The loadcell is used to measure the stiffness of the tool-holder assembly of the machine and the high speed camera is used to measure the natural frequency and the damping ratio. From the measured data, a stability lobe is created. Even though this new method needs further research, it could be more cost-effective than the conventional methods in the future.Dissertation/ThesisDoctoral Dissertation Mechanical Engineering 201

Real-Time Virtual Pathology Using Signal Analysis and Synthesis

This dissertation discusses the modeling and simulation (M& S) research in the area of real-time virtual pathology using signal analysis and synthesis. The goal of this research is to contribute to the research in the M&S area of generating simulated outputs of medical diagnostics tools to supplement training of medical students with human patient role players. To become clinically competent physicians, medical students must become skilled in the areas of doctor-patient communication, eliciting the patient\u27s history, and performing the physical exam. The use of Standardized Patients (SPs), individuals trained to realistically portray patients, has become common practice. SPs provide the medical student with a means to learn in a safe, realistic setting, while providing a way to reliably test students\u27 clinical skills. The range of clinical problems an SP can portray, however, is limited. SPs are usually healthy individuals with few or no abnormal physical findings. Some SPs have been trained to simulate physical abnormalities, such as breathing through one lung, voluntarily and increasing blood pressure. But, there are many abnormalities that SPs cannot simulate. The research encompassed developing methods and algorithms to be incorporated into the previous work of McKenzie, el al. [1]–[3] for simulating abnormal heart sounds in a Standardized Patient (SP), which may be utilized in a modified electronic stethoscope. The methods and algorithms are specific to the real-time modeling of human body sounds through modifying the sounds from a real person with various abnormalities. The main focus of the research involved applying methods from tempo and beat analysis of acoustic musical signals for heart signal analysis, specifically in detecting the heart rate and heartbeat locations. In addition, the research included an investigation and selection of an adaptive noise cancellation filtering method to separate heart sounds from lung sounds. A model was developed to use a heart/lung sound signal as input to efficiently and accurately separate heart sound and lung sound signals, characterize the heart sound signal when appropriate, replace the heart or lung sound signal with a reference pathology signal containing an abnormality such as a crackle or murmur, and then recombine the original heart or lung sound signal with the modified pathology signal for presentation to the student. After completion of the development of the model, the model was validated. The validation included both a qualitative assessment and a quantitative assessment. The qualitative assessment drew on the visual and auditory analysis of SMEs, and the quantitative assessment utilized simulated data to verify key portions of the model