An observer design for active suspension system

The purpose of this paper is to construct an active suspension for a quarter car model with observer design. The proportional-integral sliding mode is chosen as a control strategy, and the road profile is estimated by using an observer design. The performance of the proposed controller will be compared with the linear quadratic regulator by performing extensive computer simulation

Advanced suspension system using magnetorheological technology for vehicle vibration control

In the past forty years, the concept of controllable vehicle suspension has attracted extensive attention. Since high price of an active suspension system and deficiencies on a passive suspension, researchers pay a lot attention to semi-active suspension. Magneto-rheological fluid (MRF) is always an ideal material of semi-active structure. Thanks to its outstanding features like large yield stress, fast response time, low energy consumption and significant rheological effect. MR damper gradually becomes a preferred component of semi-active suspension for improving the riding performance of vehicle. However, because of the inherent nonlinear nature of MR damper, one of the challenging aspects of utilizing MR dampers to achieve high levels of performance is the development of an appropriate control strategy that can take advantage of the unique characteristics of MR dampers. This is why this project has studied semi-active MR control technology of vehicle suspensions to improve their performance. Focusing on MR semi-active suspension, the aim of this thesis sought to develop system structure and semi-active control strategy to give a vehicle opportunity to have a better performance on riding comfort. The issues of vibration control of the vehicle suspension were systematically analysed in this project. As a part of this research, a quarter-car test rig was built; the models of suspension and MR damper were established; the optimization work of mechanical structure and controller parameters was conducted to further improve the system performance; an optimized MR damper (OMRD) for a vehicle suspension was designed, fabricated, and tested. To utilize OMRD to achieve higher level of performance, an appropriate semi-active control algorithm, state observer-based Takagi-Sugeno fuzzy controller (SOTSFC), was designed for the semi-active suspension system, and its feasibility was verified through an experiment. Several tests were conducted on the quarter-car suspension to investigate the real effect of this semiactive control by changing suspension damping. In order to further enhance the vibration reduction performance of the vehicle, a fullsize variable stiffness and variable damping (VSVD) suspension was further designed, fabricated, and tested in this project. The suspension can be easily installed into a vehicle suspension system without any change to the original configuration. A new 3- degree of freedom (DOF) phenomenological model to further accurately describe the dynamic characteristic of the VSVD suspension was also presented. Based on a simple on-off controller, the performance of the variable stiffness and damping suspension was verified numerically. In addition, an innovative TS fuzzy modelling based VSVD controller was designed. The TS fuzzy modelling controller includes a skyhook damping control module and a state observer based stiffness control module which considering road dominant frequency in real-time. The performance evaluation of the VSVD control algorithm was based on the quarter-car test rig which equipping the VSVD suspension. The experiment results showed that this strategy increases riding comfort effectively, especially under off-road working condition. The semi-active control system developed in this thesis can be adapted and used on a vehicle suspension in order to better control vibration

Control of Quarter-Car Active Suspension System Based on Optimized Fuzzy Linear Quadratic Regulator Control Method

Vehicle suspension systems, which affect driving performance and passenger comfort, are actively researched with the development of technology and the insufficient quality of passive suspension systems. This paper establishes the suspension model of a quarter of the car and active control is realized. The suspension model was created using the Lagrange–Euler method. LQR, fuzzy logic control (FLC), and fuzzy-LQR control algorithms were developed and applied to the suspension system for active control. The purpose of these controllers is to improve car handling and passenger comfort. Undesirable vibrations occur in passive suspension systems. These vibrations should be reduced using the proposed control methods and a robust system should be developed. To enhance the performance of the fuzzy logic control (FLC) and fuzzy-LQR control methods, the optimal values of the coefficients of the points where the feet of the member functions touch are calculated using the particle swarm optimization (PSO) algorithm. Then, the designed controllers were simulated in the computer environment. The success of the control performance of the applied methods concerning the passive suspension system was compared in percentages. The results are presented and evaluated graphically and numerically. Using the integral time-weighted absolute error (ITAE) criterion, the methods were compared with each other and with the studies in the literature. As a result, it was found that the proposed control method (fuzzy-LQR) is about 84.2% more successful in body motion, 90% in car acceleration, 84.5% in suspension deflection, and 86.7% in tire deflection compared to the studies in the literature. All these results show that the car’s ride comfort has been significantly improved

Active suspension control of electric vehicle with in-wheel motors

In-wheel motor (IWM) technology has attracted increasing research interests in recent years due to the numerous advantages it offers. However, the direct attachment of IWMs to the wheels can result in an increase in the vehicle unsprung mass and a significant drop in the suspension ride comfort performance and road holding stability. Other issues such as motor bearing wear motor vibration, air-gap eccentricity and residual unbalanced radial force can adversely influence the motor vibration, passenger comfort and vehicle rollover stability. Active suspension and optimized passive suspension are possible methods deployed to improve the ride comfort and safety of electric vehicles equipped with inwheel motor. The trade-off between ride comfort and handling stability is a major challenge in active suspension design. This thesis investigates the development of novel active suspension systems for successful implementation of IWM technology in electric cars. Towards such aim, several active suspension methods based on robust H∞ control methods are developed to achieve enhanced suspension performance by overcoming the conflicting requirement between ride comfort, suspension deflection and road holding. A novel fault-tolerant H∞ controller based on friction compensation is in the presence of system parameter uncertainties, actuator faults, as well as actuator time delay and system friction is proposed. A friction observer-based Takagi-Sugeno (T-S) fuzzy H∞ controller is developed for active suspension with sprung mass variation and system friction. This method is validated experimentally on a quarter car test rig. The experimental results demonstrate the effectiveness of proposed control methods in improving vehicle ride performance and road holding capability under different road profiles. Quarter car suspension model with suspended shaft-less direct-drive motors has the potential to improve the road holding capability and ride performance. Based on the quarter car suspension with dynamic vibration absorber (DVA) model, a multi-objective parameter optimization for active suspension of IWM mounted electric vehicle based on genetic algorithm (GA) is proposed to suppress the sprung mass vibration, motor vibration, motor bearing wear as well as improving ride comfort, suspension deflection and road holding stability. Then a fault-tolerant fuzzy H∞ control design approach for active suspension of IWM driven electric vehicles in the presence of sprung mass variation, actuator faults and control input constraints is proposed. The T-S fuzzy suspension model is used to cope with the possible sprung mass variation. The output feedback control problem for active suspension system of IWM driven electric vehicles with actuator faults and time delay is further investigated. The suspended motor parameters and vehicle suspension parameters are optimized based on the particle swarm optimization. A robust output feedback H∞ controller is designed to guarantee the system’s asymptotic stability and simultaneously satisfying the performance constraints. The proposed output feedback controller reveals much better performance than previous work when different actuator thrust losses and time delay occurs. The road surface roughness is coupled with in-wheel switched reluctance motor air-gap eccentricity and the unbalanced residual vertical force. Coupling effects between road excitation and in wheel switched reluctance motor (SRM) on electric vehicle ride comfort are also analysed in this thesis. A hybrid control method including output feedback controller and SRM controller are designed to suppress SRM vibration and to prolong the SRM lifespan, while at the same time improving vehicle ride comfort. Then a state feedback H∞ controller combined with SRM controller is designed for in-wheel SRM driven electric vehicle with DVA structure to enhance vehicle and SRM performance. Simulation results demonstrate the effectiveness of DVA structure based active suspension system with proposed control method its ability to significantly improve the road holding capability and ride performance, as well as motor performance

A COMPARATIVE STUDY OF PASSIVE AND ACTIVE SUSPENSION FOR AUTOMOBILE APPLICATIONS

The purpose of suspension system in automobile is to improve the ride comfort and road handling. In this research the ride and handling performance of a specific automobile with passive suspension system is compared to a proposed optimal control method active suspension system designed for that automobile. The controller will improve the ride quality and handling performance within a given suspension stroke limitation. The problems of passive control are excessive vertical wheel travel, non-optimum altitude of tire relative to road, also the force distribution of the suspension, resulting poor handling, body roll or body pitch when braking or accelerating and ride discomfort. This problem will be overcome by using active control suspension which the method chosen is optimal controller. The performance of this controller is determined by performing computer simulations using the MATLAB and SIMULINK. The results show that the active suspension system has reduced the peak overshoot of sprung mass displacement, sprung mass acceleration, suspension travel and tire deflection compared to passive suspension system

Robust vehicle suspension system by converting active and passive control of a vehicle to semi-active control ystem analytically

This research article deals with a simplified translational model of an automotive suspension system which is constructed by considering the translation motion of one wheel of a car. Passive Vehicle Suspension System is converted into Semi Active Vehicle System. Major advantage achieved by this system is that it adjusts the damping of the suspension system without the application of any actuator by using MATLAB® simulations. The semi-active control is found to control the vibration of suspension system very well

State of the art of control schemes for smart systems featuring magneto-rheological materials

This review presents various control strategies for application systems utilizing smart magneto-rheological fluid (MRF) and magneto-rheological elastomers (MRE). It is well known that both MRF and MRE are actively studied and applied to many practical systems such as vehicle dampers. The mandatory requirements for successful applications of MRF and MRE include several factors: advanced material properties, optimal mechanisms, suitable modeling, and appropriate control schemes. Among these requirements, the use of an appropriate control scheme is a crucial factor since it is the final action stage of the application systems to achieve the desired output responses. There are numerous different control strategies which have been applied to many different application systems of MRF and MRE, summarized in this review. In the literature review, advantages and disadvantages of each control scheme are discussed so that potential researchers can develop more effective strategies to achieve higher control performance of many application systems utilizing magneto-rheological materials

Virtual Model Of A Vehicle Adaptive Damper System

Several FCA vehicles are fitted with semi-active damper systems which modulate the level of damping implemented in the vehicle suspension system to improve both the handling and ride quality felt by vehicle’s occupants. Durability simulations are necessary to analyze a vehicle’s or a component’s structural integrity over an expected lifespan. Performing durability simulations in a virtual environment has streamlined the traditional development cycle by reducing the need to construct physical prototypes and conduct physical road or bench tests. It is essential that the vehicle is modeled as accurately as possible in the virtual environment to ensure the results are representative of real-world performance. Presently, the incorporation of a semi-active damper system in a virtual durability simulation involves the expensive and resource intensive use of empirically obtained data. The goal of this project is to improve the fidelity and efficiency of durability simulations by including the loading effects of a semi-active suspension system. To accomplish this, several semi active suspension control algorithms and practical considerations are studied. Using a car model developed in Simulink©, a neural network, clipped optimal control, and sliding mode control algorithms are developed to approximate operating characteristics of the supplier controller. The development of each controller, along with appropriate tuning and validation procedures in Simulink©, are presented. A process known as co-simulation is then used to integrate each of the chosen semi-active damper control systems into durability simulations used in vehicle development processes at FCA. Co-simulation is a process wherein the controller is executed in parallel with MSC Adams© CAE durability simulation software using Matlab©/Simulink©. The accuracy of the neural network, sliding mode controller, and clipped optimal controller are validated by correlating results to a Co-simulation carried out with a supplier controller. It is found that the performance of the neural network controller resulted in output chattering throughout the simulation. While performance is acceptable in ranges where the output data is expected to be low frequency and low amplitude, instances where this was not the case induced chattering events. These events are most likely due to the neural network receiving inputs outside of the range of data which it was trained on