Design and Control of Compliant Actuation Topologies for Energy-Efficient Articulated Robots

Considerable advances have been made in the field of robotic actuation in recent years. At the heart of this has been increased use of compliance. Arguably the most common approach is that of Series-Elastic Actuation (SEA), and SEAs have evolved to become the core component of many articulated robots. Another approach is integration of compliance in parallel to the main actuation, referred to as Parallel- Elastic Actuation (PEA). A wide variety of such systems has been proposed. While both approaches have demonstrated significant potential benefits, a number of key challenges remain with regards to the design and control of such actuators. This thesis addresses some of the challenges that exist in design and control of compliant actuation systems. First, it investigates the design, dynamics, and control of SEAs as the core components of next-generation robots. We consider the influence of selected physical stiffness on torque controllability and backdrivability, and propose an optimality criterion for impedance rendering. Furthermore, we consider disturbance observers for robust torque control. Simulation studies and experimental data validate the analyses. Secondly, this work investigates augmentation of articulated robots with adjustable parallel compliance and multi-articulated actuation for increased energy efficiency. Particularly, design optimisation of parallel compliance topologies with adjustable pretension is proposed, including multi-articulated arrangements. Novel control strategies are developed for such systems. To validate the proposed concepts, novel hardware is designed, simulation studies are performed, and experimental data of two platforms are provided, that show the benefits over state-of-the-art SEA-only based actuatio

Modeling and Control of Adjustable Articulated Parallel Compliant Actuation Arrangements in Articulated Robots

Considerable advances in robotic actuation technology have been made in recent years. Particularly the use of compliance has increased, both as series elastic elements as well as in parallel to the main actuation drives. This work focuses on the model formulation and control of compliant actuation structures including multiple branches and multi-articulation, and significantly contributes by proposing an elegant modular formulation that describes the energy exchange between the compliant elements and articulated multi-body robot dynamics using the concept of power flows, and a single matrix that describes the entire actuation topology. Using this formulation, a novel gradient descent based control law is derived for torque control of compliant actuation structures with adjustable pretension, with proven convexity for arbitrary actuation topologies. Extensions towards handling unidirectionality of elastic elements and joint motion compensation are also presented. A simulation study is performed on a 3-DoF leg model, where series-elastic main drives are augmented by parallel elastic tendons with adjustable pretension. Two actuation topologies are considered, one of which includes a biarticulated tendon. The data demonstrate the effectiveness of the proposed modelling and control methods. Furthermore, it is shown the biarticulated topology provides significant benefits over the monoarticulated arrangement

An Overview on Principles for Energy Efficient Robot Locomotion

Despite enhancements in the development of robotic systems, the energy economy of today's robots lags far behind that of biological systems. This is in particular critical for untethered legged robot locomotion. To elucidate the current stage of energy efficiency in legged robotic systems, this paper provides an overview on recent advancements in development of such platforms. The covered different perspectives include actuation, leg structure, control and locomotion principles. We review various robotic actuators exploiting compliance in series and in parallel with the drive-train to permit energy recycling during locomotion. We discuss the importance of limb segmentation under efficiency aspects and with respect to design, dynamics analysis and control of legged robots. This paper also reviews a number of control approaches allowing for energy efficient locomotion of robots by exploiting the natural dynamics of the system, and by utilizing optimal control approaches targeting locomotion expenditure. To this end, a set of locomotion principles elaborating on models for energetics, dynamics, and of the systems is studied

Design and Implement Towards Enhanced Physical Interactive Performance Robot Bodies

In this thesis, it will introduce the design principle and implement details towards enhanced physical interactive performance robot bodies, which are more specically focused on under actuated principle robotic hands and articulated leg robots. Since they both signicantly function as the physical interactive robot bodies against external environment, while their current performance can hardly satisfy the requirement of undertaking missions in real application. Regarding to the enhanced physical interactive performances, my work will emphasis on the three following specific functionalities, high energy efficiency, high strength and physical sturdiness in both robotics actuation and mechanism. For achieving the aforementioned targets, multiple design methods have been applied, rstly the elastic energy storage elements and compliant actuation have been adopted in legged robots as Asymmetrical Compliant Actuation (ACA), implemented for not only single joint but also multiple joints as mono and biarticulation congurations in order to achieve higher energy effciency motion. Secondly the under actuated principle and modular nger design concept have been utilized on the development of robotic hands for enhancing the grasping strength and physical sturdiness meanwhile maintaining the manipulation dexterity. Lastly, a novel high payload active tuning Parallel Elastic Actuation (PEA) and Series Elastic Actuation (SEA) have been adopted on legged robots for augmenting energy eciency and physical sturdiness. My thesis contribution relies on the novel design and implement of robotics bodies for enhancing physical interactive performance and we experimentally veried the design effectiveness in specic designed scenario and practical applications

Dexterity, workspace and performance analysis of the conceptual design of a novel three-legged, redundant, lightweight, compliant, serial-parallel robot

In this article, the mechanical design and analysis of a novel three-legged, agile robot with passively compliant 4-degrees-of-freedom legs, comprising a hybrid topology of serial, planar and spherical parallel structures, is presented. The design aims to combine the established principle of the Spring Loaded Inverted Pendulum model for energy efficient locomotion with the accuracy and strength of parallel mechanisms for manipulation tasks. The study involves several kinematics and Jacobian based analyses that specifically evaluate the application of a non-overconstrained spherical parallel manipulator as a robot hip joint, decoupling impact forces and actuation torques, suitable for the requirements of legged locomotion. The dexterity is investigated with respect to joint limits and workspace boundary contours, showing that the mechanism stays well conditioned and allows for a sufficient range of motion. Based on the functional redundancy of the constrained serial-parallel architecture it is furthermore revealed that the robot allows for the exploitation of optimal leg postures, resulting in the possible optimization of actuator load distribution and accuracy improvements. Consequently, the workspace of the robot torso as additional end-effector is investigated for the possible application of object manipulation tasks. Results reveal the existence of a sufficient volume applicable for spatial motion of the torso in the statically stable tripodal posture. In addition, a critical load estimation is derived, which yields a posture dependent performance index that evaluates the risks of overload situations for the individual actuators

Control Implementation of Dynamic Locomotion on Compliant, Underactuated, Force-Controlled Legged Robots with Non-Anthropomorphic Design

The control of locomotion on legged robots traditionally involves a robot that takes a standard legged form, such as the anthropomorphic humanoid, the dog-like quadruped, or the bird-like biped. Additionally, these systems will often be actuated with position-controlled servos or series-elastic actuators that are connected through rigid links. This work investigates the control implementation of dynamic, force-controlled locomotion on a family of legged systems that significantly deviate from these classic paradigms by incorporating modern, state-of-the-art proprioceptive actuators on uniquely configured compliant legs that do not closely resemble those found in nature. The results of this work can be used to better inform how to implement controllers on legged systems without stiff, position-controlled actuators, and also provide insight on how intelligently designed mechanical features can potentially simplify the control of complex, nonlinear dynamical systems like legged robots. To this end, this work presents the approach to control for a family of non-anthropomorphic bipedal robotic systems which are developed both in simulation and with physical hardware. The first is the Non-Anthropomorphic Biped, Version 1 (NABi-1) that features position-controlled joints along with a compliant foot element on a minimally actuated leg, and is controlled using simple open-loop trajectories based on the Zero Moment Point. The second system is the second version of the non-anthropomorphic biped (NABi-2) which utilizes the proprioceptive Back-drivable Electromagnetic Actuator for Robotics (BEAR) modules for actuation and fully realizes feedback-based force controlled locomotion. These systems are used to highlight both the strengths and weaknesses of utilizing proprioceptive actuation in systems, and suggest the tradeoffs that are made when using force control for dynamic locomotion. These systems also present case studies for different approaches to system design when it comes to bipedal legged robots

Mechanical design and analysis of a novel three-legged, compact, lightweight, omnidirectional, serial–parallel robot with compliant agile legs

In this work, the concept and mechanical design of a novel compact, lightweight, omnidirectional three-legged robot, featuring a hybrid serial–parallel topology including leg compliance is proposed. The proposal focusses deeply on the design aspects of the mechanical realisation of the robot based on its 3D-CAD assembly, while also discussing the results of multi-body simulations, exploring the characteristic properties of the mechanical system, regarding the locomotion feasibility of the robot model. Finally, a real-world prototype depicting a single robot leg is presented, which was built by highly leaning into a composite design, combining complex 3D-printed parts with stiff aluminium and polycarbonate parts, allowing for a mechanically dense and slim construction. Eventually, experiments on the prototype leg are demonstrated, showing the mechanical model operating in the real world

3D Modelling and design of a bioloid compliant quadruped leg

Dissertação de mestrado integrado em Engenharia BiomédicaIn the growing fields of rehabilitation robotics, prosthetics, and walking robots, the modeling of a real robot is a complex and passionate challenge. On the crossing point of mechanics, physics and computer-science, the development of a complete model involves multiple tasks ranging from the 3D modeling of the different body parts, the measure of the different physic properties, the understanding of the requirements for an accurate simulation, to the development of a robotic controller. In order to minimize large forces due to shocks, to safely interact with the user or the environment, and knowing the ability of passive elastic elements to store and release energy, compliant mechanisms are increasingly being applied in robots applications. This work aims to the elaboration of an accurate efficient three-dimensional model of the legs of the quadruped Bioloid robot and the development of a world showing the effect on WebotsTM simulation software developed by Cyberbotics Ltd. The goal was to design a segmented pantographic leg with compliant joints, in order to actively retract the collision and the impact of the quadruped legs with the ground during locomotion. Geometrical and mechanical limits have to be evaluated and considered for the modeling setup. Finally a controller based on the use of Central Pattern Generators was improved in order to adapt to the novel model and simple tests were performed in the WebotsTM, rendering a 3D model simulation for the different values of spring-damping coefficients at the legs knee joint. Through the a MATLAB® algorithm, the characterization of the joint angles during simulation was possible to be assessed.A modelação de um robot real é um desafio complexo e fascinante na crescente área da Robótica, que engloba desde robots de reabilitação, próteses a uma diversidade de outros dispositivos locomotores. No cruzamento da mecânica com a física e as ciências computacionais, o desenvolvimento de um modelo completo envolve várias tarefas que vão desde a modelação 3D das diferentes partes do corpo, a medição das propriedades físicos inerentes, a compreensão dos requisitos para uma simulação precisa bem como a aplicação de um controlador robótico. A fim de minimizar grandes forças devido a choques, interagir com segurança com o utilizador ou o ambiente e conhecendo a capacidade de armazenagem de energia por parte de elementos elásticos passivos, um sistema de amortecimento-mola demonstra ser uma aplicação de crescente interesse na Robótica. Este trabalho visa a elaboração de um modelo tridimensional eficiente e preciso das pernas do robô quadrúpede Bioloid a ser reproduzido num mundo no software WebotsTM desenvolvido pela Cyberbotics Ltd. O objectivo foi desenhar uma perna pantográfica segmentada tridimensional a ser aplicada em paralelo com um sistema de amortecimento-mola de forma a retrair activamente a colisão e o impacto das patas do quadrúpede com o solo durante a locomoção. Deste modo para uma configuração do modelo bem sucedida são tidos em conta limites geométricos e mecânicos. Por ultimo, o controlador com base no uso de ‘Central Pattern Generators’ foi melhorado a fim de se adaptar ao novo modelo e por conseguinte foram realizados testes simples usando o simulador WebotsTM. Nesta parte experimental é realizada a simulação do modelo permitindo avaliar o comportamento do modelo 3D para diferentes valores de coeficientes de mola e de amortecimento aplicados a nível do joelho da perna. Através de um algoritmo MATLAB® é possível caracterizar e analisar o comportamento doa ângulos das juntas durante a simulação

Planning and Control Strategies for Motion and Interaction of the Humanoid Robot COMAN+

Despite the majority of robotic platforms are still confined in controlled environments such as factories, thanks to the ever-increasing level of autonomy and the progress on human-robot interaction, robots are starting to be employed for different operations, expanding their focus from uniquely industrial to more diversified scenarios. Humanoid research seeks to obtain the versatility and dexterity of robots capable of mimicking human motion in any environment. With the aim of operating side-to-side with humans, they should be able to carry out complex tasks without posing a threat during operations. In this regard, locomotion, physical interaction with the environment and safety are three essential skills to develop for a biped. Concerning the higher behavioural level of a humanoid, this thesis addresses both ad-hoc movements generated for specific physical interaction tasks and cyclic movements for locomotion. While belonging to the same category and sharing some of the theoretical obstacles, these actions require different approaches: a general high-level task is composed of specific movements that depend on the environment and the nature of the task itself, while regular locomotion involves the generation of periodic trajectories of the limbs. Separate planning and control architectures targeting these aspects of biped motion are designed and developed both from a theoretical and a practical standpoint, demonstrating their efficacy on the new humanoid robot COMAN+, built at Istituto Italiano di Tecnologia. The problem of interaction has been tackled by mimicking the intrinsic elasticity of human muscles, integrating active compliant controllers. However, while state-of-the-art robots may be endowed with compliant architectures, not many can withstand potential system failures that could compromise the safety of a human interacting with the robot. This thesis proposes an implementation of such low-level controller that guarantees a fail-safe behaviour, removing the threat that a humanoid robot could pose if a system failure occurred