Design of a Modified Stewart Platform Manipulator for Misalignment Correction

This thesis work is about the design of a modified Stewart platform manipulator for misalignment correction. The common version of the Stewart platform uses six actuators. The traditional Stewart platform of this kind has a moving top plate and a fixed base plate. However, in this research, the modified design of the traditional Stewart platform is studied. It is designed to be an easy connect-disconnect platform that can wrap around different structures with different cross sections and symmetrically designed. It is able to adjust position easily by using four identical but independent linear actuators populated evenly in two parts fastened to the top and bottom base by ball joints with each part been symmetrical to the other. To design two symmetrical parts and an adjustable clamp are a major objective of the thesis. One symmetrical part flipped upside down produces the other. The adjustable clamp was printed in 3D and can be used to align regular structural shapes especially circle of various diameter. To correct the misalignment, a failure study was carried out to determine the two equal but opposite loads required to correct misalignment in two plastic beams. Five loads were applied which showed that the smaller the load, the better the misalignment. This study showed that it is better to fix the base at a location where it does not move. To investigate that the modified Stewart platform can resist structure stiffness, the actuator assembly was analyzed using ANSYS software. The results showed that the deformation and maximum stress is less that the structure stiffness, which proves why the assembly can resist structural stiffness. The results support that the modified Stewart platform can be used for misalignment correction

Development of Mobile Machining Cell

This report covers some initial aspects of development of the mobile InnoMill machining cell. The new machining paradigm where the machine is mounted on the workpiece is compared to the old paradigm where the workpiece is mounted inside the machine, and differences are discussed. Parametric studies of the workpiece case study of the InnoMill project, the Vestas V112-3.0MW wind turbine hub, are performed to supply insight regarding load capacity etc. for the machine designers. The hub finite element model is validated using experimental results from Operational Modal Analysis performed on the hub. Furthermore, the InnoMill concept is described, and work regarding the 6 degree of freedom parallel kinematic manipulator which is present in the concept is performed. A numerical procedure accounting for base deflections due to static loading is proposed and implemented. Additionally, a six degree of freedom spring-mass model vibrational response is compared to vibrational response obtained from experiments on the 6 degree of freedom parallel kinematic manipulator at Aarhus University. The model, which is based on assumptions commonly found in literature, is rejected. Finally, an outlook for the remaining part of the PhD project is presented

Energy efficient parallel configuration based six degree of freedom machining bed

The process of material removal from a workpiece to obtain the desired shape is termed machining. Present-day material removal technologies have high spindle speeds and thus allow quick material removal. These high-speed spindles are highly exposed to vibrations and, as a result, the accuracy of the final workpiece’s dimensions is compromised. To overcome this problem, the motion of the tool is restricted, and multiple degrees of freedom are given through the motion of the workpiece in different axes. A machining bed configured as a parallel manipulator capable of giving six degrees of freedom (DOF) to the workpiece is proposed in this regard. However, the proposed six DOF machining bed should be energy efficient to avoid an increase in machining cost. The benefit of using the proposed configuration is a reduction in dimensional error and computational time which, as a result, reduces the energy utilization, vibrations, and machining time in practice. This paper presents kinematics, dynamics and energy efficiency models, and the development of the proposed configuration of the machining bed. The energy efficiency model is derived from the dynamics model. The models are verified in simulation and experimentally. To minimize error and computation time, a PID controller is also designed and tested in simulation as well as experimentally. The resulting energy efficiency is also analyzed. The results verify the efficacy of the proposed configuration of the machining bed, minimizing position error to 2% and reducing computation time by 27%, hence reducing the energy consumption and enhancing the energy efficiency by 60%

Manipulator Performance Measures - A Comprehensive Literature Survey

Due to copyright restrictions of the publisher this item is embargoed and access to the file is restricted until a year after the publishing date.The final publication is available at www.springerlink.comPerformance measures are quintessential to the design, synthesis, study and application of robotic manipulators. Numerous performance measures have been defined to study the performance and behavior of manipulators since the early days of robotics; some more widely accepted than others, but their real significance and limitations have not always been well understood. The aim of this survey is to review the definition, classification, scope, and limitations of some of the widely used performance measures. This work provides an extensive bibliography that can be of help to researchers interested in studying and evaluating the performance and behavior of robotic manipulators. Finally, a few recommendations are proposed based on the review so that the most commonly noticed limitations can be avoided when new performance measures are proposed.http://link.springer.com/article/10.1007/s10846-014-0024-y

A methodology for the Lower Limb Robotic Rehabilitation system

The overall goal of this thesis is to develop a new functional lower limb robot-assisted rehabilitation system for people with a paretic lower limb. A unilateral rehabilitation method is investigated, where the robot acts as an assistive device to provide the impaired leg therapeutic training through simulating the kinematics and dynamics of the ankle and lower leg movements. Foot trajectories of healthy subjects and post-stroke patients were recorded by a dedicated optical motion tracking system in a clinical gait measurement laboratory. A prototype 6 degrees of freedom parallel robot was initially built in order to verify capability of achieving singularity-free foot trajectories of healthy subjects in various exercises. This was then followed by building and testing another larger parallel robot to investigate the real-sized foot trajectories of patients. The overall results verify the designed robot’s capability in successfully tracking foot trajectories during different exercises. The thesis finally proposes a system of bilateral rehabilitation based on the concept of self-learning, where a passive parallel mechanism follows and records motion signatures of the patient’s healthy leg, and an active parallel mechanism provides motion for the impaired leg based on the kinematic mapping of the motion produced by the passive mechanism

Doctor of Philosophy

dissertationClosed-loop control of wireless capsule endoscopes is an active area of research because it would drastically improve screening of the gastrointestinal tract. Traditional endoscopic procedures are unable to view the entire gastrointestinal tract and current commercial wireless capsule endoscopes are limited in their effectiveness due to their passive nature. This dissertation advances the field of active capsule endoscopy by developing methods to localize the full six-degree-of-freedom (6-DOF) pose of a screw-type magnetic capsule while it is being propelled through a lumen (such as the small intestines) using an external rotating magnetic dipole. The same external magnetic dipole is utilized for both propulsion and localization. Hardware was designed and constructed to enable testing of the magnetic localization and propulsion methods, including a robotic end-effector used as the external actuator magnet, and a prototype capsule embedded with Hall-effect sensors. Due to the use of a rotating magnetic field for propulsion, at any given time, the capsule can be in one of three regimes: synchronously rotating with the applied field, in "step-out" where it is free to move but the external field is rotating too quickly for the capsule to remain synchronously rotating, or completely stationary. We show that it is only necessary to distinguish whether or not the capsule is synchronously rotating (i.e., a single localization method can be used for a capsule in either the step-out or stationary regimes). Two magnetic localization methods are developed. The first uses nonlinear least squares to estimate the capsule's pose when it has no (or approximately no) net motion (e.g., to find the initial capsule pose or when it is stuck in an intestinal fold). The second method estimates the 6-DOF capsule pose as it synchronously rotates with the applied magnetic field using a square-root variant of the Unscented Kalman filter. A simple process model is adopted that restricts the capsule's movement to translation along and rotation about its principle axis. The capsule is actively propelled forward or backward, but it is not actively steered, rather, steering is provided by the lumen. The propulsion parameters that transform magnetic force and torque to the capsule's spatial velocity and angular velocity are estimated with an additional square-root Unscented Kalman filter to enable the capsule to navigate heterogeneous environments such as the small intestines. An optimized localization-propulsion system is described using the two localization algorithms and prior work in screw-type magnetic capsule propulsion with a single rotating dipole field. The capsule's regime is determined and the corresponding localization method is employed. Based on the capsule's estimated pose and the current estimates of its propulsion parameters, the actuator magnet's pose relative to the capsule is optimized to maximize the capsule's forward propulsion. Using this system, our prototype magnetic capsule successfully completed U-shaped and S-shaped trajectories in fresh bovine intestines with an average forward velocity of 5.5mm/s and 3.5 mm/s, respectively. At this rate it would take approximately 18-30 minutes to traverse the 6 meters of a typical human small intestine

Advanced Strategies for Robot Manipulators

Amongst the robotic systems, robot manipulators have proven themselves to be of increasing importance and are widely adopted to substitute for human in repetitive and/or hazardous tasks. Modern manipulators are designed complicatedly and need to do more precise, crucial and critical tasks. So, the simple traditional control methods cannot be efficient, and advanced control strategies with considering special constraints are needed to establish. In spite of the fact that groundbreaking researches have been carried out in this realm until now, there are still many novel aspects which have to be explored

Kinematic modelling and position control of a 3-DOF parallel stabilizing robot manipulator

This paper focuses on investigating a parallel camera stabilizing manipulator with three angular degrees of freedom controlled by three linear actuators. An experimental setup is designed and manufactured to actively isolate the host vehicle's disturbing motions. The kinematic analysis of the manipulator combined with a controller is used to disturbance rejection coming from the base platform. Two inertia measurement units (IMU) are used for real-time feedback from the base and up-per platforms' orientation. A Kalman filter is implemented for handling the noises and drifts of the IMUs data. Inverse kinematics of the manipulator is used for calculating the actuating commands and velocity control of the linear motors. The experimental results of the proposed camera stabilizing system are shown. The results indicate its good capability in following the reference input of the controller. Considering the closed kinematic chain of the system and its stiff parallel architecture, this system can be a good choice for the stabilizing system of ground and aerial vehicles

MUSME 2011 4 th International Symposium on Multibody Systems and Mechatronics

El libro de actas recoge las aportaciones de los autores a través de los correspondientes artículos a la Dinámica de Sistemas Multicuerpo y la Mecatrónica (Musme). Estas disciplinas se han convertido en una importante herramienta para diseñar máquinas, analizar prototipos virtuales y realizar análisis CAD sobre complejos sistemas mecánicos articulados multicuerpo. La dinámica de sistemas multicuerpo comprende un gran número de aspectos que incluyen la mecánica, dinámica estructural, matemáticas aplicadas, métodos de control, ciencia de los ordenadores y mecatrónica. Los artículos recogidos en el libro de actas están relacionados con alguno de los siguientes tópicos del congreso: Análisis y síntesis de mecanismos ; Diseño de algoritmos para sistemas mecatrónicos ; Procedimientos de simulación y resultados ; Prototipos y rendimiento ; Robots y micromáquinas ; Validaciones experimentales ; Teoría de simulación mecatrónica ; Sistemas mecatrónicos ; Control de sistemas mecatrónicosUniversitat Politècnica de València (2011). MUSME 2011 4 th International Symposium on Multibody Systems and Mechatronics. Editorial Universitat Politècnica de València. http://hdl.handle.net/10251/13224Archivo delegad