A Tailored Ontology Supporting Sensor Implementation for the Maintenance of Industrial Machines

International audienceThe longtime productivity of an industrial machine is improved by condition-based maintenance strategies. To do this, the integration of sensors and other cyber-physical devices is necessary in order to capture and analyze a machine's condition through its lifespan. Thus, choosing the best sensor is a critical step to ensure the efficiency of the maintenance process. Indeed, considering the variety of sensors, and their features and performance, a formal classification of a sensor's domain knowledge is crucial. This classification facilitates the search for and reuse of solutions during the design of a new maintenance service. Following a Knowledge Management methodology, the paper proposes and develops a new sensor ontology that structures the domain knowledge, covering both theoretical and experimental sensor attributes. An industrial case study is conducted to validate the proposed ontology and to demonstrate its utility as a guideline to ease the search of suitable sensors. Based on the ontology, the final solution will be implemented in a shared repository connected to legacy CAD (computer-aided design) systems. The selection of the best sensor is, firstly, obtained by the matching of application requirements and sensor specifications (that are proposed by this sensor repository). Then, it is refined from the experimentation results. The achieved solution is recorded in the sensor repository for future reuse. As a result, the time and cost of the design process of new condition-based maintenance services is reduced

Condition-based maintenance implementation: A literature review

Industrial companies are increasingly dependent on the availability and performance of their equipment to remain competitive. This circumstance demands accurate and timely maintenance actions in alignment with the organizational objectives. Condition-Based Maintenance (CBM) is a strategy that considers information about the equipment condition to recommend appropriate maintenance actions. The main purpose of CBM is to prevent functional failures or a significant performance decrease of the monitored equipment. CBM relies on a wide range of resources and techniques required to detect deviations from the normal operating conditions, diagnose incipient failures or predict the future condition of an asset. To obtain meaningful information for maintenance decision making, relevant data must be collected and properly analyzed. Recent advances in Big Data analytics and Internet of Things (IoT) enable real-time decision making based on abundant data acquired from several different sources. However, each appliance must be designed according to the equipment configuration and considering the nature of specific failure modes. CBM implementation is a complex matter, regardless of the equipment characteristics. Therefore, to ensure cost-effectiveness, it must be addressed in a systematic and organized manner, considering the technical and financial issues involved. This paper presents a literature review on approaches to support CBM implementation. Published studies and standards that provide guidelines to implement CBM are analyzed and compared. For each existing approach, the steps recommended to implement CBM are listed and the main gaps are identified. Based on the literature, factors that can affect the effective implementation of CBM are also highlighted and discussed.This work is supported by: European Structural and Investment Funds in the FEDER component, through the Operational Competitiveness and Internationalization Programme (COMPETE 2020) [Project nº 39479; Funding Reference: POCI-01-0247-FEDER-39479]

PHM survey: implementation of signal processing methods for monitoring bearings and gearboxes

The reliability and safety of industrial equipments are one of the main objectives of companies to remain competitive in sectors that are more and more exigent in terms of cost and security. Thus, an unexpected shutdown can lead to physical injury as well as economic consequences. This paper aims to show the emergence of the Prognostics and Health Management (PHM) concept in the industry and to describe how it comes to complement the different maintenance strategies. It describes the benefits to be expected by the implementation of signal processing, diagnostic and prognostic methods in health-monitoring. More specifically, this paper provides a state of the art of existing signal processing techniques that can be used in the PHM strategy. This paper allows showing the diversity of possible techniques and choosing among them the one that will define a framework for industrials to monitor sensitive components like bearings and gearboxes

Dependability of wireless sensor networks for industrial prognostics and health management.

International audienceMaintenance is an important activity in industry. It is performed either to revive a machine/component or to prevent it from breaking down. Different strategies have evolved through time, bringing maintenance to its current state: condition-based and predictive maintenances. This evolution was due to the increasing demand of reliability in industry. The key process of condition-based and predictive maintenances is prognostics and health management, and it is a tool to predict the remaining useful life of engineering assets. Nowadays, plants are required to avoid shutdowns while offering safety and reliability. Nevertheless, planning a maintenance activity requires accurate information about the system/component health state. Such information is usually gathered by means of independent sensor nodes. In this study, we consider the case where the nodes are interconnected and form a wireless sensor network. As far as we know, no research work has considered such a case of study for prognostics. Regarding the importance of data accuracy, a good prognostics requires reliable sources of information. This is why, in this paper, we will first discuss the dependability of wireless sensor networks, and then present a state of the art in prognostic and health management activities

Smart Monitoring and Control in the Future Internet of Things

The Internet of Things (IoT) and related technologies have the promise of realizing pervasive and smart applications which, in turn, have the potential of improving the quality of life of people living in a connected world. According to the IoT vision, all things can cooperate amongst themselves and be managed from anywhere via the Internet, allowing tight integration between the physical and cyber worlds and thus improving efficiency, promoting usability, and opening up new application opportunities. Nowadays, IoT technologies have successfully been exploited in several domains, providing both social and economic benefits. The realization of the full potential of the next generation of the Internet of Things still needs further research efforts concerning, for instance, the identification of new architectures, methodologies, and infrastructures dealing with distributed and decentralized IoT systems; the integration of IoT with cognitive and social capabilities; the enhancement of the sensing–analysis–control cycle; the integration of consciousness and awareness in IoT environments; and the design of new algorithms and techniques for managing IoT big data. This Special Issue is devoted to advancements in technologies, methodologies, and applications for IoT, together with emerging standards and research topics which would lead to realization of the future Internet of Things