Dynamic modelling and control of a flexible manoeuvring system.

In this research a twin rotor multi-input multi-output system (TRMS), which is a laboratory platform with 2 degrees of freedom (DOF) is considered. Although, the TRMS does not fly, it has a striking similarity with a helicopter, such as system nonlinearities and cross-coupled modes. Therefore, the TRMS can be perceived as an unconventional and complex "air vehicle" that poses formidable challenges in modelling, control design and analysis, and implementation. These issues constitute the scope of this research. Linear and nonlinear models for the vertical movement of the TRMS are obtained via system identification techniques using black-box modelling. The approach yields input-output models without a priori defined model structure or specific parameter settings reflecting any physical attributes of the system. Firstly, linear parametric models, characterising the TRMS in its hovering operation mode, are obtained using the potential of recursive least squares (RLS) estimation and genetic algorithms (GAs). Further, a nonlinear model using multi-layer perceptron (MLP) neural networks (NNs) is obtained. Such a high fidelity nonlinear model is often required for nonlinear system simulation studies and is commonly employed in the aerospace industry. Both time and frequency domain analyses are utilised to investigate and develop confidence in the models obtained. The frequency domain verification method is a useful tool in the validation of extracted parametric models. It allows high-fidelity verification of dynamic characteristics over a frequency range of interest. The resulting models are utilized in designing controllers for low frequency vibration suppression, development of suitable feedback control laws for set-point tracking, and design of augmented feedforward and feedback control schemes for both vibration suppression and set-point tracking performance. The modelling approaches presented here are shown to be suitable for modelling complex new generation air vehicles, whose flight mechanics are not well understood. Modelling of the TRMS revealed the presence of resonance modes, which are responsible for inducing unwanted vibrations in the system. Command shaping 11 control strategies are developed to reduce motion and uneven mass induced vibrations, produced by the main rotor during the vertical movement around the lateral axis of the TRMS rig. 2-impulse, 3-impulse and 4-impulse sequence input shapers and Iow-pass and band-stop digital filters are developed to shape the command signals such that the resonance modes are not overly excited. The effectiveness of this concept is then demonstrated in both simulation and real-time experimental environments in terms of level of vibration reduction using power spectral density profiles of the system response. Combinations of intelligent and conventional techniques are commonly used the control of complex dynamic systems. Such hybrid schemes have proved to be efficient and can overcome the deficiencies of conventional and intelligent controllers alone. The current study is confined to the development of two forms of hybrid control schemes that combine fuzzy control and conventional PID compensator for input tracking performance. The two hybrid control strategies comprising conventional PO control plus PlO compensator and PO-type fuzzy control plus PlO compensator are developed and implemented for set-point tracking control of the vertical movement of the TRMS rig. It is observed that the hybrid control schemes are superior to other feedback control strategies namely, PlO compensator, pure PO-type and PI-type fuzzy controllers in terms of time domain system behaviour. This research also witnesses investigations into the development of an augmented feedforward and feedback control scheme (AFFCS) for the control of rigid body motion and vibration suppression of the TRMS. The main goal of this framework is to satisfy performance objectives in terms of robust command tracking, fast system response and minimum residual vibration. The developed control strategies have been designed and implemented within both simulation and real-time environments of the TRMS rig. The employed control strategies are shown to demonstrate acceptable performances. The obtained results show that much improved tracking is achieved on positive and negative cycles of the reference signal, as compared to that without any control action. The system performance with the feedback controller is significantly improved when the feedforward control component is added. This leads to the conclusion that augmenting feedback control with feedforward method can lead to more practical and accurate control of flexible systems such as the TRMS

From plain visualisation to vibration sensing: using a camera to control the flexibilities in the ITER remote handling equipment

Thermonuclear fusion is expected to play a key role in the energy market during the second half of this century, reaching 20% of the electricity generation by 2100. For many years, fusion scientists and engineers have been developing the various technologies required to build nuclear power stations allowing a sustained fusion reaction. To the maximum possible extent, maintenance operations in fusion reactors are performed manually by qualified workers in full accordance with the "as low as reasonably achievable" (ALARA) principle. However, the option of hands-on maintenance becomes impractical, difficult or simply impossible in many circumstances, such as high biological dose rates. In this case, maintenance tasks will be performed with remote handling (RH) techniques. The International Thermonuclear Experimental Reactor ITER, to be commissioned in southern France around 2025, will be the first fusion experiment producing more power from fusion than energy necessary to heat the plasma. Its main objective is “to demonstrate the scientific and technological feasibility of fusion power for peaceful purposes”. However ITER represents an unequalled challenge in terms of RH system design, since it will be much more demanding and complex than any other remote maintenance system previously designed. The introduction of man-in-the-loop capabilities in the robotic systems designed for ITER maintenance would provide useful assistance during inspection, i.e. by providing the operator the ability and flexibility to locate and examine unplanned targets, or during handling operations, i.e. by making peg-in-hole tasks easier. Unfortunately, most transmission technologies able to withstand the very specific and extreme environmental conditions existing inside a fusion reactor are based on gears, screws, cables and chains, which make the whole system very flexible and subject to vibrations. This effect is further increased as structural parts of the maintenance equipment are generally lightweight and slender structures due to the size and the arduous accessibility to the reactor. Several methodologies aiming at avoiding or limiting the effects of vibrations on RH system performance have been investigated over the past decade. These methods often rely on the use of vibration sensors such as accelerometers. However, reviewing market shows that there is no commercial off-the-shelf (COTS) accelerometer that meets the very specific requirements for vibration sensing in the ITER in-vessel RH equipment (resilience to high total integrated dose, high sensitivity). The customisation and qualification of existing products or investigation of new concepts might be considered. However, these options would inevitably involve high development costs. While an extensive amount of work has been published on the modelling and control of flexible manipulators in the 1980s and 1990s, the possibility to use vision devices to stabilise an oscillating robotic arm has only been considered very recently and this promising solution has not been discussed at length. In parallel, recent developments on machine vision systems in nuclear environment have been very encouraging. Although they do not deal directly with vibration sensing, they open up new prospects in the use of radiation tolerant cameras. This thesis aims to demonstrate that vibration control of remote maintenance equipment operating in harsh environments such as ITER can be achieved without considering any extra sensor besides the embarked rad-hardened cameras that will inevitably be used to provide real-time visual feedback to the operators. In other words it is proposed to consider the radiation-tolerant vision devices as full sensors providing quantitative data that can be processed by the control scheme and not only as plain video feedback providing qualitative information. The work conducted within the present thesis has confirmed that methods based on the tracking of visual features from an unknown environment are effective candidates for the real-time control of vibrations. Oscillations induced at the end effector are estimated by exploiting a simple physical model of the manipulator. Using a camera mounted in an eye-in-hand configuration, this model is adjusted using direct measurement of the tip oscillations with respect to the static environment. The primary contribution of this thesis consists of implementing a markerless tracker to determine the velocity of a tip-mounted camera in an untrimmed environment in order to stabilise an oscillating long-reach robotic arm. In particular, this method implies modifying an existing online interaction matrix estimator to make it self-adjustable and deriving a multimode dynamic model of a flexible rotating beam. An innovative vision-based method using sinusoidal regression to sense low-frequency oscillations is also proposed and tested. Finally, the problem of online estimation of the image capture delay for visual servoing applications with high dynamics is addressed and an original approach based on the concept of cross-correlation is presented and experimentally validated

Instrumentation of CdZnTe detectors for measuring prompt gamma-rays emitted during particle therapy

Background: The irradiation of cancer patients with charged particles, mainly protons and carbon ions, has become an established method for the treatment of specific types of tumors. In comparison with the use of X-rays or gamma-rays, particle therapy has the advantage that the dose distribution in the patient can be precisely controlled. Tissue or organs lying near the tumor will be spared. A verification of the treatment plan with the actual dose deposition by means of a measurement can be done through range assessment of the particle beam. For this purpose, prompt gamma-rays are detected, which are emitted by the affected target volume during irradiation. Motivation: The detection of prompt gamma-rays is a task related to radiation detection and measurement. Nuclear applications in medicine can be found in particular for in vivo diagnosis. In that respect the spatially resolved measurement of gamma-rays is an essential technique for nuclear imaging, however, technical requirements of radiation measurement during particle therapy are much more challenging than those of classical applications. For this purpose, appropriate instruments beyond the state-of-the-art need to be developed and tested for detecting prompt gamma-rays. Hence the success of a method for range assessment of particle beams is largely determined by the implementation of electronics. In practice, this means that a suitable detector material with adapted readout electronics, signal and information processing, and data interface must be utilized to solve the challenges. Thus, the parameters of the system (e.g. segmentation, time or energy resolution) can be optimized depending on the method (e.g. slit camera, time-of-flight measurement or Compton camera). Regardless of the method, the detector system must have a high count rate capability and a large measuring range (>7 MeV). For a subsequent evaluation of a suitable method for imaging, the mentioned parameters may not be restricted by the electronics. Digital signal processing is predestined for multipurpose tasks, and, in terms of the demands made, the performance of such an implementation has to be determined. Materials and methods: In this study, the instrumentation of a detector system for prompt gamma-rays emitted during particle therapy is limited to the use of a cadmium zinc telluride (CdZnTe, CZT) semiconductor detector. The detector crystal is divided into an 8x8 pixel array by segmented electrodes. Analog and digital signal processing are exemplarily tested with this type of detector and aims for application of a Compton camera to range assessment. The electronics are implemented with commercial off-the-shelf (COTS) components. If applicable, functional units of the detector system were digitalized and implemented in a field-programmable gate array (FPGA). An efficient implementation of the algorithms in terms of timing and logic utilization is fundamental to the design of digital circuits. The measurement system is characterized with radioactive sources to determine the measurement dynamic range and resolution. Finally, the performance is examined in terms of the requirements of particle therapy with experiments at particle accelerators. Results: A detector system based on a CZT pixel detector has been developed and tested. Although the use of an application-specific integrated circuit is convenient, this approach was rejected because there was no circuit available which met the requirements. Instead, a multichannel, compact, and low-noise analog amplifier circuit with COTS components has been implemented. Finally, the 65 information channels of a detector are digitized, processed and visualized. An advanced digital signal processing transforms the traditional approaches of nuclear electronics in algorithms and digital filter structures for an FPGA. With regard to the characteristic signals (e.g. varying rise times, depth-dependent energy measurement) of a CZT pixel detector, it could be shown that digital pulse processing results in a very good energy resolution (~2% FWHM at 511 keV), as well as permits a time measurement in the range of some tens of nanoseconds. Furthermore, the experimental results have shown that the dynamic range of the detector system could be significantly improved compared to the existing prototype of the Compton camera (~10 keV..7 MeV). Even count rates of ~100 kcps in a high-energy beam could be ultimately processed with the CZT pixel detector. But this is merely a limit of the detector due to its volume, and not related to electronics. In addition, the versatility of digital signal processing has been demonstrated with other detector materials (e.g. CeBr3). With foresight on high data throughput in a distributed data acquisition from multiple detectors, a Gigabit Ethernet link has been implemented as data interface. Conclusions: To fully exploit the capabilities of a CZT pixel detector, a digital signal processing is absolutely necessary. A decisive advantage of the digital approach is the ease of use in a multichannel system. Thus with digitalization, a necessary step has been done to master the complexity of a Compton camera. Furthermore, the benchmark of technology shows that a CZT pixel detector withstands the requirements of measuring prompt gamma-rays during particle therapy. The previously used orthogonal strip detector must be replaced by the pixel detector in favor of increased efficiency and improved energy resolution. With the integration of the developed digital detector system into a Compton camera, it must be ultimately proven whether this method is applicable for range assessment in particle therapy. Even if another method is more convenient in a clinical environment due to practical considerations, the detector system of that method may benefit from the shown instrumentation of a digital signal processing system for nuclear applications.:1. Introduction 1.1. Aim of this work 2. Analog front-end electronics 2.1. State-of-the-art 2.2. Basic design considerations 2.2.1. CZT detector assembly 2.2.2. Electrical characteristics of a CZT pixel detector 2.2.3. High voltage biasing and grounding 2.2.4. Signal formation in CZT detectors 2.2.5. Readout concepts 2.2.6. Operational amplifier 2.3. Circuit design of a charge-sensitive amplifier 2.3.1. Circuit analysis 2.3.2. Charge-to-voltage transfer function 2.3.3. Input coupling of the CSA 2.3.4. Noise 2.4. Implementation and Test 2.5. Results 2.5.1. Test pulse input 2.5.2. Pixel detector 2.6. Conclusion 3. Digital signal processing 3.1. Unfolding-synthesis technique 3.2. Digital deconvolution 3.2.1. Prior work 3.2.2. Discrete-time inverse amplifier transfer function 3.2.3. Application to measured signals 3.2.4. Implementation of a higher order IIR filter 3.2.5. Conclusion 3.3. Digital pulse synthesis 3.3.1. Prior work 3.3.2. FIR filter structures for FPGAs 3.3.3. Optimized fixed-point arithmetic 3.3.4. Conclusion 4. Data interface 4.1. State-of-the-art 4.2. Embedded Gigabit Ethernet protocol stack 4.3. Implementation 4.3.1. System overview 4.3.2. Media Access Control 4.3.3. Embedded protocol stack 4.3.4. Clock synchronization 4.4. Measurements and results 4.4.1. Throughput performance 4.4.2. Synchronization 4.4.3. Resource utilization 4.5. Conclusion 5. Experimental results 5.1. Digital pulse shapers 5.1.1. Spectroscopy application 5.1.2. Timing applications 5.2. Gamma-ray spectroscopy 5.2.1. Energy resolution of scintillation detectors 5.2.2. Energy resolution of a CZT pixel detector 5.3. Gamma-ray timing 5.3.1. Timing performance of scintillation detectors 5.3.2. Timing performance of CZT pixel detectors 5.4. Measurements with a particle beam 5.4.1. Bremsstrahlung Facility at ELBE 6. Discussion 7. Summary 8. ZusammenfassungHintergrund: Die Bestrahlung von Krebspatienten mit geladenen Teilchen, vor allem Protonen oder Kohlenstoffionen, ist mittlerweile eine etablierte Methode zur Behandlung von speziellen Tumorarten. Im Vergleich mit der Anwendung von Röntgen- oder Gammastrahlen hat die Teilchentherapie den Vorteil, dass die Dosisverteilung im Patienten präziser gesteuert werden kann. Dadurch werden um den Tumor liegendes Gewebe oder Organe geschont. Die messtechnische Verifikation des Bestrahlungsplans mit der tatsächlichen Dosisdeposition kann über eine Reichweitenkontrolle des Teilchenstrahls erfolgen. Für diesen Zweck werden prompte Gammastrahlen detektiert, die während der Bestrahlung vom getroffenen Zielvolumen emittiert werden. Fragestellung: Die Detektion von prompten Gammastrahlen ist eine Aufgabenstellung der Strahlenmesstechnik. Strahlenanwendungen in der Medizintechnik finden sich insbesondere in der in-vivo Diagnostik. Dabei ist die räumlich aufgelöste Messung von Gammastrahlen bereits zentraler Bestandteil der nuklearmedizinischen Bildgebung, jedoch sind die technischen Anforderungen der Strahlendetektion während der Teilchentherapie im Vergleich mit klassischen Anwendungen weitaus anspruchsvoller. Über den Stand der Technik hinaus müssen für diesen Zweck geeignete Instrumente zur Erfassung der prompten Gammastrahlen entwickelt und erprobt werden. Die elektrotechnische Realisierung bestimmt maßgeblich den Erfolg eines Verfahrens zur Reichweitenkontrolle von Teilchenstrahlen. Konkret bedeutet dies, dass ein geeignetes Detektormaterial mit angepasster Ausleseelektronik, Signal- und Informationsverarbeitung sowie Datenschnittstelle zur Problemlösung eingesetzt werden muss. Damit können die Parameter des Systems (z. B. Segmentierung, Zeit- oder Energieauflösung) in Abhängigkeit der Methode (z.B. Schlitzkamera, Flugzeitmessung oder Compton-Kamera) optimiert werden. Unabhängig vom Verfahren muss das Detektorsystem eine hohe Ratenfestigkeit und einen großen Messbereich (>7 MeV) besitzen. Für die anschließende Evaluierung eines geeigneten Verfahrens zur Bildgebung dürfen die genannten Parameter durch die Elektronik nicht eingeschränkt werden. Eine digitale Signalverarbeitung ist für universelle Aufgaben prädestiniert und die Leistungsfähigkeit einer solchen Implementierung soll hinsichtlich der gestellten Anforderungen bestimmt werden. Material und Methode: Die Instrumentierung eines Detektorsystems für prompte Gammastrahlen beschränkt sich in dieser Arbeit auf die Anwendung eines Cadmiumzinktellurid (CdZnTe, CZT) Halbleiterdetektors. Der Detektorkristall ist durch segmentierte Elektroden in ein 8x8 Pixelarray geteilt. Die analoge und digitale Signalverarbeitung wird beispielhaft mit diesem Detektortyp erprobt und zielt auf die Anwendung zur Reichweitenkontrolle mit einer Compton-Kamera. Die Elektronik wird mit seriengefertigten integrierten Schaltkreisen umgesetzt. Soweit möglich, werden die Funktionseinheiten des Detektorsystems digitalisiert und in einem field-programmable gate array (FPGA) implementiert. Eine effiziente Umsetzung der Algorithmen in Bezug auf Zeitverhalten und Logikverbrauch ist grundlegend für den Entwurf der digitalen Schaltungen. Das Messsystem wird mit radioaktiven Prüfstrahlern hinsichtlich Messbereichsdynamik und Auflösung charakterisiert. Schließlich wird die Leistungsfähigkeit hinsichtlich der Anforderungen der Teilchentherapie mit Experimenten am Teilchenbeschleuniger untersucht. Ergebnisse: Es wurde ein Detektorsystem auf Basis von CZT Pixeldetektoren entwickelt und erprobt. Obwohl der Einsatz einer anwendungsspezifischen integrierten Schaltung zweckmäßig wäre, wurde dieser Ansatz zurückgewiesen, da kein verfügbarer Schaltkreis die Anforderungen erfüllte. Stattdessen wurde eine vielkanalige, kompakte und rauscharme analoge Verstärkerschaltung mit seriengefertigten integrierten Schaltkreisen aufgebaut. Letztendlich werden die 65 Informationskanäle eines Detektors digitalisiert, verarbeitet und visualisiert. Eine fortschrittliche digitale Signalverarbeitung überführt die traditionellen Ansätze der Nuklearelektronik in Algorithmen und digitale Filterstrukturen für einen FPGA. Es konnte gezeigt werden, dass die digitale Pulsverarbeitung in Bezug auf die charakteristischen Signale (u.a. variierende Anstiegszeiten, tiefenabhängige Energiemessung) eines CZT Pixeldetektors eine sehr gute Energieauflösung (~2% FWHM at 511 keV) sowie eine Zeitmessung im Bereich von einigen 10 ns ermöglicht. Weiterhin haben die experimentellen Ergebnisse gezeigt, dass der Dynamikbereich des Detektorsystems im Vergleich zum bestehenden Prototyp der Compton-Kamera deutlich verbessert werden konnte (~10 keV..7 MeV). Nach allem konnten auch Zählraten von >100 kcps in einem hochenergetischen Strahl mit dem CZT Pixeldetektor verarbeitet werden. Dies stellt aber lediglich eine Begrenzung des Detektors aufgrund seines Volumens, nicht jedoch der Elektronik, dar. Zudem wurde die Vielseitigkeit der digitalen Signalverarbeitung auch mit anderen Detektormaterialen (u.a. CeBr3) demonstriert. Mit Voraussicht auf einen hohen Datendurchsatz in einer verteilten Datenerfassung von mehreren Detektoren, wurde als Datenschnittstelle eine Gigabit Ethernet Verbindung implementiert. Schlussfolgerung: Um die Leistungsfähigkeit eines CZT Pixeldetektors vollständig auszunutzen, ist eine digitale Signalverarbeitung zwingend notwendig. Ein entscheidender Vorteil des digitalen Ansatzes ist die einfache Handhabbarkeit in einem vielkanaligen System. Mit der Digitalisierung wurde ein notwendiger Schritt getan, um die Komplexität einer Compton-Kamera beherrschbar zu machen. Weiterhin zeigt die Technologiebewertung, dass ein CZT Pixeldetektor den Anforderungen der Teilchentherapie für die Messung prompter Gammastrahlen stand hält. Der bisher eingesetzte Streifendetektor muss zugunsten einer gesteigerten Effizienz und verbesserter Energieauflösung durch den Pixeldetektor ersetzt werden. Mit der Integration des entwickelten digitalen Detektorsystems in eine Compton-Kamera muss abschließend geprüft werden, ob dieses Verfahren für die Reichweitenkontrolle in der Teilchentherapie anwendbar ist. Auch wenn sich herausstellt, dass ein anderes Verfahren unter klinischen Bedingungen praktikabler ist, so kann auch dieses Detektorsystem von der gezeigten Instrumentierung eines digitalen Signalverarbeitungssystems profitieren.:1. Introduction 1.1. Aim of this work 2. Analog front-end electronics 2.1. State-of-the-art 2.2. Basic design considerations 2.2.1. CZT detector assembly 2.2.2. Electrical characteristics of a CZT pixel detector 2.2.3. High voltage biasing and grounding 2.2.4. Signal formation in CZT detectors 2.2.5. Readout concepts 2.2.6. Operational amplifier 2.3. Circuit design of a charge-sensitive amplifier 2.3.1. Circuit analysis 2.3.2. Charge-to-voltage transfer function 2.3.3. Input coupling of the CSA 2.3.4. Noise 2.4. Implementation and Test 2.5. Results 2.5.1. Test pulse input 2.5.2. Pixel detector 2.6. Conclusion 3. Digital signal processing 3.1. Unfolding-synthesis technique 3.2. Digital deconvolution 3.2.1. Prior work 3.2.2. Discrete-time inverse amplifier transfer function 3.2.3. Application to measured signals 3.2.4. Implementation of a higher order IIR filter 3.2.5. Conclusion 3.3. Digital pulse synthesis 3.3.1. Prior work 3.3.2. FIR filter structures for FPGAs 3.3.3. Optimized fixed-point arithmetic 3.3.4. Conclusion 4. Data interface 4.1. State-of-the-art 4.2. Embedded Gigabit Ethernet protocol stack 4.3. Implementation 4.3.1. System overview 4.3.2. Media Access Control 4.3.3. Embedded protocol stack 4.3.4. Clock synchronization 4.4. Measurements and results 4.4.1. Throughput performance 4.4.2. Synchronization 4.4.3. Resource utilization 4.5. Conclusion 5. Experimental results 5.1. Digital pulse shapers 5.1.1. Spectroscopy application 5.1.2. Timing applications 5.2. Gamma-ray spectroscopy 5.2.1. Energy resolution of scintillation detectors 5.2.2. Energy resolution of a CZT pixel detector 5.3. Gamma-ray timing 5.3.1. Timing performance of scintillation detectors 5.3.2. Timing performance of CZT pixel detectors 5.4. Measurements with a particle beam 5.4.1. Bremsstrahlung Facility at ELBE 6. Discussion 7. Summary 8. Zusammenfassun

Active and Passive Control of Machine Tool Vibrations for High Speed and Accuracy

High-performance mechatronic systems are widely used in precision manufacturing equipment such as CNC machine tools, 3D-Printers, photolithography systems, industrial robots, and Coordinate Measuring Machines (CMMs). These equipment are utilized in producing parts and components for aviation, semiconductor, optics, and many other emerging industries, with geometric features and surface properties within micrometer-, or even in some cases nanometer-level accuracy. To keep up with the rapidly increasing productivity and accuracy demands, it is crucial that mechatronic systems of these manufacturing equipment deliver high-speed motion with high precision. In this dissertation, motion control strategies are presented to increase dynamic positioning accuracy and productivity of such mechatronic systems. First, a novel trajectory generation method is presented to avoid exciting low frequency structural vibration modes of machine tools and 3D-Printers, without compromising from productivity. The trajectory generation problem is posed as a convex optimization problem, and a practical windowing method is presented to implement the proposed strategy in real-time for long and realistic manufacturing scenarios. The proposed algorithm is validated on an industrial 3-Axis machine tool, and 4-6 times attenuation of the column vibration mode is achieved with 1[g] acceleration commands, without increasing the cycle time compared to state-of-the-art trajectory generation methods. This is followed by proposition of a data-driven trajectory shaping algorithm designed to eliminate dynamic positioning errors induced by flexible motion transmission components (such as ball-screw drives) and nonlinear friction forces typically caused by mechanical bearings and guiding units. The proposed algorithm is used for optimizing trajectory pre-filters through machine-in-the-loop iterations, in a data-driven fashion, and therefore it can be applied on a wide variety of systems without requiring elaborate dynamic modeling. Effectiveness of the proposed technique is validated on a linear-motor-driven planar motion stage and an industrial 3-Axis machine tool, and it is shown that dynamic errors are reduced by 3-5 times compared to industry-standard approaches. Finally, an active tool position control strategy is proposed to mitigate self-excited (chatter) vibrations for improving stability margins of turning processes. Two motion control algorithms are developed to control the dynamic process defined by the interaction of the tool and the workpiece. An industrial lathe (turning center) is utilized for validating the effectiveness of proposed algorithms. A piezo-actuator driven tool-assembly is utilized to control tool position during the machining process, utilizing tool acceleration feedback, and the experiments show that 4-5 times increase in productivity (widths of cut) is achieved by the proposed strategy

Eigenstructure assignment in vibrating systems through active and passive approaches

The dynamic behaviour of a vibrating system depends on its eigenstructure, which consists of the eigenvalues and the eigenvectors. In fact, eigenvalues define natural frequencies, damping and settling time, while eigenvectors define the spatial distribution of vibrations, i.e. the mode shape, and also affect the sensitivity of eigenvalues with respect to the system parameters. Therefore, eigenstructure assignment, which is aimed at modifying the system in such a way that it features the desired set of eigenvalues and eigenvectors, is of fundamental importance in mechanical design. However, similarly to several other inverse problems, eigenstructure assignment is inherently challenging, due to its ill-posed nature. Despite the recent advancements of the state of the art in eigenstructure assignment, in fact, there are still important open issues. The available methods for eigenstructure assignment can be grouped into two classes: passive approaches, which consist in modifying the physical parameters of the system, and active approaches, which consist in employing actuators and sensors to exert suitable control forces as determined by a specified control law. Since both these approaches have advantages and drawbacks, it is important to choose the most appropriate strategy for the application of interest. In the present thesis, in fact, are collected passive, active, and even hybrid methods, in which active and passive techniques are concurrently employed. All the methods proposed in the thesis are aimed at solving open issues that emerged from the literature and which have applicative relevance, as well as theoretical. In contrast to several state-of-the-art methods, in fact, the proposed ones implement strategies that enable to ensure that the computed solutions are meaningful and feasible. Moreover, given that in modern mechanical design large-scale systems are increasingly common, computational issues have become a major concern and thus have been adequately addressed in the thesis. The proposed methods have been developed to be general and broadly applicable. In order to demonstrate the versatility of the methods, in the thesis it is provided an extensive numerical assessment, hence diverse test-cases have been used for validation purposes. In order to evaluate without bias the performances of the proposed methods, it has been chosen to employ well-established benchmarks from the literature. Moreover, selected experimental applications are presented in the thesis, in order to determine the capabilities of the developed methods when critically challenged. Given the focus on these issues, it is expected that the methods here proposed can constitute effective tools to improve the dynamic behaviour of vibrating systems and it is hoped that the present work could contribute to spread the use of eigenstructure assignment in the solution of engineering design problems

Volume 2 – Conference: Wednesday, March 9

10. Internationales Fluidtechnisches Kolloquium:Group 1 | 2: Novel System Structures Group 3 | 5: Pumps Group 4: Thermal Behaviour Group 6: Industrial Hydraulic