Condition-based maintenance for systems with aging and cumulative damage based on proportional hazards model

This paper develops a condition-based maintenance (CBM) policy for systems subject to aging and cumulative damage. The cumulative damage is modeled by a continuous degradation process. Different from previous studies which assume that the system fails when the degradation level exceeds a specific threshold, this paper argues that the degradation itself does not directly lead to system failure, but increases the failure risk of the system. Proportional hazards model (PHM) is employed to characterize the joint effect of aging and cumulative damage. CBM models are developed for two cases: one assumes that the distribution parameters of the degradation process are known in advance, while the other assumes that the parameters are unknown and need to be estimated during system operation. In the first case, an optimal maintenance policy is obtained by minimizing the long-run cost rate. For the case with unknown parameters, periodic inspection is adopted to monitor the degradation level of the system and update the distribution parameters. A case study of Asphalt Plug Joint in UK bridge system is employed to illustrate the maintenance policy.The work described in this paper was partially supported by a theme-based project grant (T32-101/15-R) of University Grants Council, and a Key Project (71532008) supported by National Natural Science Foundation of China

Observed and unobserved heterogeneity in failure data analysis

In reality, failure data are often collected under diffract operational conditions (covariates), leading to heterogeneity among the data. Heterogeneity can be classified as observed and unobserved heterogeneity. Un-observed heterogeneity is the effect of unknown, unrecorded, or missing covariates. In most reliability studies, the effect of unobserved covariates is neglected. This may lead to inaccurate reliability modeling, and consequently, wrong operation and maintenance decisions. There is a lack of a systematic approach to model the unobserved covariate in reliability analysis. This paper aims to present a framework for reliability analysis in the presence of unobserved and observed covariates. Here, the unobserved covariates will be analyzed using frailty models. A case study will illustrate the application of the framework

Risk-Based Approach for Life-Cycle Assessment and Management of Bridges and Ship Structures

Existing civil and marine structures and infrastructures have to maintain their serviceability and safety under the effects induced by normal events and to withstand the effects of extreme events . Although the quantification of the performance of a structural system is usually conducted considering only structural aspects, in this study consequences arising from the occurrence of potential disruption of service due to failure/malfunction of structural components are also considered, leading to risk assessment.Uncertainties are unavoidable in planning, design, and maintenance of structural systems. Advanced probabilistic methods, such as Monte Carlo simulations based on Latin Hypercube sampling, finite element and response surfaces analyses are used in this study in order to account for uncertainties and their propagation over time.The main focus of this study is to develop a risk-based approach for the life-cycle assessment and management of civil and marine structures with emphasis on single highway bridges, groups of bridges, and ship structures. Risk is assessed for highway bridges under the effects of multiple hazards, including traffic, environmental attacks, scour, and earthquakes, whereas the effects of traffic and earthquake are accounted for groups of bridges. Other performance indicators, including reliability, redundancy, and resilience to disasters, are also investigated. For ship structures, a novel approach is developed for the evaluation of time-variant reliability, redundancy, and risk accounting for different limit states of the ship hull, potential effects induced by corrosion, and considering different ship operational conditions over time.Risk is assessed based on reliability analysis by accounting several limit states and quantifying the associated potential monetary losses for a spectrum of consequences, including operating costs and accident costs.A novel approach for near real-time multi-criteria optimal ship routing, integrating risk and structural health monitoring data is developed considering different damage scenarios and generic operational conditions.The developed approaches are applied to several structures, including a highway bridge crossing the Wisconsin River in Wausau, WI, a highway bridge carrying a segment of the northbound I-15 crossing the Temescal Wash located close to the city of Corona, CA, a group of existing bridges located north of the San Diego metropolitan area, and a NAVY\u27s Joint High-Speed Sealift

Merging Data Sources to Predict Remaining Useful Life – An Automated Method to Identify Prognostic Parameters

The ultimate goal of most prognostic systems is accurate prediction of the remaining useful life (RUL) of individual systems or components based on their use and performance. This class of prognostic algorithms is termed Degradation-Based, or Type III Prognostics. As equipment degrades, measured parameters of the system tend to change; these sensed measurements, or appropriate transformations thereof, may be used to characterize degradation. Traditionally, individual-based prognostic methods use a measure of degradation to make RUL estimates. Degradation measures may include sensed measurements, such as temperature or vibration level, or inferred measurements, such as model residuals or physics-based model predictions. Often, it is beneficial to combine several measures of degradation into a single parameter. Selection of an appropriate parameter is key for making useful individual-based RUL estimates, but methods to aid in this selection are absent in the literature. This dissertation introduces a set of metrics which characterize the suitability of a prognostic parameter. Parameter features such as trendability, monotonicity, and prognosability can be used to compare candidate prognostic parameters to determine which is most useful for individual-based prognosis. Trendability indicates the degree to which the parameters of a population of systems have the same underlying shape. Monotonicity characterizes the underlying positive or negative trend of the parameter. Finally, prognosability gives a measure of the variance in the critical failure value of a population of systems. By quantifying these features for a given parameter, the metrics can be used with any traditional optimization technique, such as Genetic Algorithms, to identify the optimal parameter for a given system. An appropriate parameter may be used with a General Path Model (GPM) approach to make RUL estimates for specific systems or components. A dynamic Bayesian updating methodology is introduced to incorporate prior information in the GPM methodology. The proposed methods are illustrated with two applications: first, to the simulated turbofan engine data provided in the 2008 Prognostics and Health Management Conference Prognostics Challenge and, second, to data collected in a laboratory milling equipment wear experiment. The automated system was shown to identify appropriate parameters in both situations and facilitate Type III prognostic model development

Contribution to reliable control of dynamic systems

This thesis presents sorne contributions to the field of Health-Aware Control (HAC) of dynamic systems. In the first part of this thesis, a review of the concepts and methodologies related to reliability versus degradation and fault tolerant control versus health-aware control is presented. Firstly, in an attempt to unify concepts, an overview of HAC, degradation, and reliability modeling including some of the most relevant theoretical and applied contributions is given. Moreover, reliability modeling is formalized and exemplified using the structure function, Bayesian networks (BNs) and Dynamic Bayesian networks (DBNs) as modeling tools in reliability analysis. In addition, some Reliability lmportance Measures (RIMs) are presented. In particular, this thesis develops BNs models for overall system reliability analysis through the use of Bayesian inference techniques. Bayesian networks are powerful tools in system reliability assessment due to their flexibility in modeling the reliability structure of complex systems. For the HAC scheme implementation, this thesis presents and discusses the integration of actuators health information by means of RIMs and degradation in Model Predictive Control (MPC) and Linear Quadratic Regulator algorithms. In the proposed strategies, the cost function parameters are tuned using RIMs. The methodology is able to avoid the occurrence of catastrophic and incipient faults by monitoring the overall system reliability. The proposed HAC strategies are applied to a Drinking Water Network (DWN) and a multirotor UAV system. Moreover, a third approach, which uses MPC and restricts the degradation of the system components is applied to a twin rotor system. Finally, this thesis presents and discusses two reliability interpretations. These interpretations, namely instantaneous and expected, differ in the manner how reliability is evaluated and how its evolution along time is considered. This comparison is made within a HAC framework and studies the system reliability under both approaches.Aquesta tesi presenta algunes contribucions al camp del control basat en la salut dels components "Health-Aware Control" (HAC) de sistemes dinàmics. A la primera part d'aquesta tesi, es presenta una revisió dels conceptes i metodologies relacionats amb la fiabilitat versus degradació, el control tolerant a fallades versus el HAC. En primer lloc, i per unificar els conceptes, s'introdueixen els conceptes de degradació i fiabilitat, models de fiabilitat i de HAC incloent algunes de les contribucions teòriques i aplicades més rellevants. La tesi, a més, el modelatge de la fiabilitat es formalitza i exemplifica utilitzant la funció d'estructura del sistema, xarxes bayesianes (BN) i xarxes bayesianes dinamiques (DBN) com a eines de modelat i anàlisi de la fiabilitat com també presenta algunes mesures d'importància de la fiabilitat (RIMs). En particular, aquesta tesi desenvolupa models de BNs per a l'anàlisi de la fiabilitat del sistema a través de l'ús de tècniques d'inferència bayesiana. Les xarxes bayesianes són eines poderoses en l'avaluació de la fiabilitat del sistema gràcies a la seva flexibilitat en el modelat de la fiabilitat de sistemes complexos. Per a la implementació de l?esquema de HAC, aquesta tesi presenta i discuteix la integració de la informació sobre la salut i degradació dels actuadors mitjançant les RIMs en algoritmes de control predictiu basat en models (MPC) i control lineal quadràtic (LQR). En les estratègies proposades, els paràmetres de la funció de cost s'ajusten utilitzant els RIMs. Aquestes tècniques de control fiable permetran millorar la disponibilitat i la seguretat dels sistemes evitant l'aparició de fallades a través de la incorporació d'aquesta informació de la salut dels components en l'algoritme de control. Les estratègies de HAC proposades s'apliquen a una xarxa d'aigua potable (DWN) i a un sistema UAV multirrotor. A més, un tercer enfocament fent servir la degradació dels actuadors com a restricció dins l'algoritme de control MPC s'aplica a un sistema aeri a dos graus de llibertat (TRMS). Finalment, aquesta tesi també presenta i discuteix dues interpretacions de la fiabilitat. Aquestes interpretacions, nomenades instantània i esperada, difereixen en la forma en què s'avalua la fiabilitat i com es considera la seva evolució al llarg del temps. Aquesta comparació es realitza en el marc del control HAC i estudia la fiabilitat del sistema en tots dos enfocaments.Esta tesis presenta algunas contribuciones en el campo del control basado en la salud de los componentes “Health-Aware Control” (HAC) de sistemas dinámicos. En la primera parte de esta tesis, se presenta una revisión de los conceptos y metodologíasrelacionados con la fiabilidad versus degradación, el control tolerante a fallos versus el HAC. En primer lugar, y para unificar los conceptos, se introducen los conceptos de degradación y fiabilidad, modelos de fiabilidad y de HAC incluyendo algunas de las contribuciones teóricas y aplicadas más relevantes. La tesis, demás formaliza y ejemplifica el modelado de fiabilidad utilizando la función de estructura del sistema, redes bayesianas (BN) y redes bayesianas diná-micas (DBN) como herramientas de modelado y análisis de fiabilidad como también presenta algunas medidas de importancia de la fiabilidad (RIMs). En particular, esta tesis desarrolla modelos de BNs para el análisis de la fiabilidad del sistema a través del uso de técnicas de inferencia bayesiana. Las redes bayesianas son herramientas poderosas en la evaluación de la fiabilidad del sistema gracias a su flexibilidad en el modelado de la fiabilidad de sistemas complejos. Para la implementación del esquema de HAC, esta tesis presenta y discute la integración de la información sobre la salud y degradación de los actuadores mediante las RIMs en algoritmos de control predictivo basado en modelos (MPC) y del control cuadrático lineal (LQR). En las estrategias propuestas, los parámetros de la función de coste se ajustan utilizando las RIMs. Estas técnicas de control fiable permitirán mejorar la disponibilidad y la seguridad de los sistemas evitando la aparición de fallos a través de la incorporación de la información de la salud de los componentes en el algoritmo de control. Las estrategias de HAC propuestas se aplican a una red de agua potable (DWN) y a un sistema UAV multirotor. Además, un tercer enfoque que usa la degradación de los actuadores como restricción en el algoritmo de control MPC se aplica a un sistema aéreo con dos grados de libertad (TRMS). Finalmente, esta tesis también presenta y discute dos interpretaciones de la fiabilidad. Estas interpretaciones, llamadas instantánea y esperada, difieren en la forma en que se evalúa la fiabilidad y cómo se considera su evolución a lo largo del tiempo. Esta comparación se realiza en el marco del control HAC y estudia la fiabilidad del sistema en ambos enfoques

Contribution to reliable control of dynamic systems

Aplicat embargament des de la data de defensa fins al maig 2020This thesis presents sorne contributions to the field of Health-Aware Control (HAC) of dynamic systems. In the first part of this thesis, a review of the concepts and methodologies related to reliability versus degradation and fault tolerant control versus health-aware control is presented. Firstly, in an attempt to unify concepts, an overview of HAC, degradation, and reliability modeling including some of the most relevant theoretical and applied contributions is given. Moreover, reliability modeling is formalized and exemplified using the structure function, Bayesian networks (BNs) and Dynamic Bayesian networks (DBNs) as modeling tools in reliability analysis. In addition, some Reliability lmportance Measures (RIMs) are presented. In particular, this thesis develops BNs models for overall system reliability analysis through the use of Bayesian inference techniques. Bayesian networks are powerful tools in system reliability assessment due to their flexibility in modeling the reliability structure of complex systems. For the HAC scheme implementation, this thesis presents and discusses the integration of actuators health information by means of RIMs and degradation in Model Predictive Control (MPC) and Linear Quadratic Regulator algorithms. In the proposed strategies, the cost function parameters are tuned using RIMs. The methodology is able to avoid the occurrence of catastrophic and incipient faults by monitoring the overall system reliability. The proposed HAC strategies are applied to a Drinking Water Network (DWN) and a multirotor UAV system. Moreover, a third approach, which uses MPC and restricts the degradation of the system components is applied to a twin rotor system. Finally, this thesis presents and discusses two reliability interpretations. These interpretations, namely instantaneous and expected, differ in the manner how reliability is evaluated and how its evolution along time is considered. This comparison is made within a HAC framework and studies the system reliability under both approaches.Aquesta tesi presenta algunes contribucions al camp del control basat en la salut dels components "Health-Aware Control" (HAC) de sistemes dinàmics. A la primera part d'aquesta tesi, es presenta una revisió dels conceptes i metodologies relacionats amb la fiabilitat versus degradació, el control tolerant a fallades versus el HAC. En primer lloc, i per unificar els conceptes, s'introdueixen els conceptes de degradació i fiabilitat, models de fiabilitat i de HAC incloent algunes de les contribucions teòriques i aplicades més rellevants. La tesi, a més, el modelatge de la fiabilitat es formalitza i exemplifica utilitzant la funció d'estructura del sistema, xarxes bayesianes (BN) i xarxes bayesianes dinamiques (DBN) com a eines de modelat i anàlisi de la fiabilitat com també presenta algunes mesures d'importància de la fiabilitat (RIMs). En particular, aquesta tesi desenvolupa models de BNs per a l'anàlisi de la fiabilitat del sistema a través de l'ús de tècniques d'inferència bayesiana. Les xarxes bayesianes són eines poderoses en l'avaluació de la fiabilitat del sistema gràcies a la seva flexibilitat en el modelat de la fiabilitat de sistemes complexos. Per a la implementació de l?esquema de HAC, aquesta tesi presenta i discuteix la integració de la informació sobre la salut i degradació dels actuadors mitjançant les RIMs en algoritmes de control predictiu basat en models (MPC) i control lineal quadràtic (LQR). En les estratègies proposades, els paràmetres de la funció de cost s'ajusten utilitzant els RIMs. Aquestes tècniques de control fiable permetran millorar la disponibilitat i la seguretat dels sistemes evitant l'aparició de fallades a través de la incorporació d'aquesta informació de la salut dels components en l'algoritme de control. Les estratègies de HAC proposades s'apliquen a una xarxa d'aigua potable (DWN) i a un sistema UAV multirrotor. A més, un tercer enfocament fent servir la degradació dels actuadors com a restricció dins l'algoritme de control MPC s'aplica a un sistema aeri a dos graus de llibertat (TRMS). Finalment, aquesta tesi també presenta i discuteix dues interpretacions de la fiabilitat. Aquestes interpretacions, nomenades instantània i esperada, difereixen en la forma en què s'avalua la fiabilitat i com es considera la seva evolució al llarg del temps. Aquesta comparació es realitza en el marc del control HAC i estudia la fiabilitat del sistema en tots dos enfocaments.Esta tesis presenta algunas contribuciones en el campo del control basado en la salud de los componentes “Health-Aware Control” (HAC) de sistemas dinámicos. En la primera parte de esta tesis, se presenta una revisión de los conceptos y metodologíasrelacionados con la fiabilidad versus degradación, el control tolerante a fallos versus el HAC. En primer lugar, y para unificar los conceptos, se introducen los conceptos de degradación y fiabilidad, modelos de fiabilidad y de HAC incluyendo algunas de las contribuciones teóricas y aplicadas más relevantes. La tesis, demás formaliza y ejemplifica el modelado de fiabilidad utilizando la función de estructura del sistema, redes bayesianas (BN) y redes bayesianas diná-micas (DBN) como herramientas de modelado y análisis de fiabilidad como también presenta algunas medidas de importancia de la fiabilidad (RIMs). En particular, esta tesis desarrolla modelos de BNs para el análisis de la fiabilidad del sistema a través del uso de técnicas de inferencia bayesiana. Las redes bayesianas son herramientas poderosas en la evaluación de la fiabilidad del sistema gracias a su flexibilidad en el modelado de la fiabilidad de sistemas complejos. Para la implementación del esquema de HAC, esta tesis presenta y discute la integración de la información sobre la salud y degradación de los actuadores mediante las RIMs en algoritmos de control predictivo basado en modelos (MPC) y del control cuadrático lineal (LQR). En las estrategias propuestas, los parámetros de la función de coste se ajustan utilizando las RIMs. Estas técnicas de control fiable permitirán mejorar la disponibilidad y la seguridad de los sistemas evitando la aparición de fallos a través de la incorporación de la información de la salud de los componentes en el algoritmo de control. Las estrategias de HAC propuestas se aplican a una red de agua potable (DWN) y a un sistema UAV multirotor. Además, un tercer enfoque que usa la degradación de los actuadores como restricción en el algoritmo de control MPC se aplica a un sistema aéreo con dos grados de libertad (TRMS). Finalmente, esta tesis también presenta y discute dos interpretaciones de la fiabilidad. Estas interpretaciones, llamadas instantánea y esperada, difieren en la forma en que se evalúa la fiabilidad y cómo se considera su evolución a lo largo del tiempo. Esta comparación se realiza en el marco del control HAC y estudia la fiabilidad del sistema en ambos enfoques.Postprint (published version

Lifecycle Prognostics Architecture for Selected High-Cost Active Components

There are an extensive body of knowledge and some commercial products available for calculating prognostics, remaining useful life, and damage index parameters. The application of these technologies within the nuclear power community is still in its infancy. Online monitoring and condition-based maintenance is seeing increasing acceptance and deployment, and these activities provide the technological bases for expanding to add predictive/prognostics capabilities. In looking to deploy prognostics there are three key aspects of systems that are presented and discussed: (1) component/system/structure selection, (2) prognostic algorithms, and (3) prognostics architectures. Criteria are presented for component selection: feasibility, failure probability, consequences of failure, and benefits of the prognostics and health management (PHM) system. The basis and methods commonly used for prognostics algorithms are reviewed and summarized. Criteria for evaluating PHM architectures are presented: open, modular architecture; platform independence; graphical user interface for system development and/or results viewing; web enabled tools; scalability; and standards compatibility. Thirteen software products were identified and discussed in the context of being potentially useful for deployment in a PHM program applied to systems in a nuclear power plant (NPP). These products were evaluated by using information available from company websites, product brochures, fact sheets, scholarly publications, and direct communication with vendors. The thirteen products were classified into four groups of software: (1) research tools, (2) PHM system development tools, (3) deployable architectures, and (4) peripheral tools. Eight software tools fell into the deployable architectures category. Of those eight, only two employ all six modules of a full PHM system. Five systems did not offer prognostic estimates, and one system employed the full health monitoring suite but lacked operations and maintenance support. Each product is briefly described in Appendix A. Selection of the most appropriate software package for a particular application will depend on the chosen component, system, or structure. Ongoing research will determine the most appropriate choices for a successful demonstration of PHM systems in aging NPPs

OPERATIONAL METHODS FOR THE ASSESSMENT AND MANAGEMENT OF AGING INFRASTRUCTURE

The aims and scope of the Handbook is to provide designers with a general methodology for the assessment of existing structures, which is illustrated step by step, referring to the selected case studies. The case studies have been chosen not only in order to cover as much as possible the actual variety of infrastructures and materials, but also different building periods, from the sixteenth century to the most recent past. In this way, it is possible to consider structures designed according to different approaches; in fact, while recent structures have been designed according to Codes, Standards, Guidelines or theoretical models, the most ancient ones have been designed according to empirical rules or architectural canons, therefore the understanding of original design ideas often requires that survey and in-situ measurements and investigations are supplement with historical studies. In the presentation of case studies, beside the reference to the general procedures provided by modern Codes and ISO 13822 in particular, the above mentioned necessity of understanding original design ideas and the significance of the engineering judgement in the diagnosis of the structural decays are emphasized, aiming to communicate to the reader a correct way to approach existing structures. The references mentioned in each chapter provide additional background materials, further guidance and information, allowing to widen the significance and the field of application of the assessment methods illustrated for each case study

A New Stochastic Model for Systems Under General Repairs

Numerous stochastic models for repairable systems have been developed by assuming different time trends, and re- pair effects. In this paper, a new general repair model based on the repair history is presented. Unlike the existing models, the closed- form solutions of the reliability metrics can be derived analytically by solving a set of differential equations. Consequently, the con- fidence bounds of these metrics can be easily estimated. The pro- posed model, as well as the estimation approach, overcomes the drawbacks of the existing models. The practical use of the proposed model is demonstrated by a much-discussed set of data. Compared to the existing models, the new model is convenient, and provides accurate estimation results