Simulation study of scaling design, performance characterization, statistical variability and reliability of decananometer MOSFETs

This thesis describes a comprehensive, simulation based scaling study – including device design, performance characterization, and the impact of statistical variability – on deca-nanometer bulk MOSFETs. After careful calibration of fabrication processes and electrical characteristics for n- and p-MOSFETs with 35 nm physical gate length, 1 nm EOT and stress engineering, the simulated devices closely match the performance of contemporary 45 nm CMOS technologies. Scaling to 25 nm, 18 nm and 13 nm gate length n and p devices follows generalized scaling rules, augmented by physically realistic constraints and the introduction of high-k/metal-gate stacks. The scaled devices attain the performance stipulated by the ITRS. Device a.c. performance is analyzed, at device and circuit level. Extrinsic parasitics become critical to nano-CMOS device performance. The thesis describes device capacitance components, analyzes the CMOS inverter, and obtains new insights into the inverter propagation delay in nano-CMOS. The projection of a.c. performance of scaled devices is obtained. The statistical variability of electrical characteristics, due to intrinsic parameter fluctuation sources, in contemporary and scaled decananometer MOSFETs is systematically investigated for the first time. The statistical variability sources: random discrete dopants, gate line edge roughness and poly-silicon granularity are simulated, in combination, in an ensemble of microscopically different devices. An increasing trend in the standard deviation of the threshold voltage as a function of scaling is observed. The introduction of high-k/metal gates improves electrostatic integrity and slows this trend. Statistical evaluations of variability in Ion and Ioff as a function of scaling are also performed. For the first time, the impact of strain on statistical variability is studied. Gate line edge roughness results in areas of local channel shortening, accompanied by locally increased strain, both effects increasing the local current. Variations are observed in both the drive current, and in the drive current enhancement normally expected from the application of strain. In addition, the effects of shallow trench isolation (STI) on MOSFET performance and on its statistical variability are investigated for the first time. The inverse-narrow-width effect of STI enhances the current density adjacent to it. This leads to a local enhancement of the influence of junction shapes adjacent to the STI. There is also a statistical impact on the threshold voltage due to random STI induced traps at the silicon/oxide interface

The Application of Atomic Force Microscopy in Semiconductor Technology - Towards High-K Gate Dielectric Integration

Development of semiconductor technology over the last five decades has led to aggressive scaling down of integrated circuit (IC) device dimensions. ICs have become faster, denser and more power-efficient by continuous shrinking down of the metal-oxide-semiconductor field-effect transistor (MOSFET) size and implementation of complex integration schemes using novel materials. We are steadily approaching the physical limits of scaling and along the way more and more obstacles appear that need to be overcome in order to continue further. Traditional process control and device characterization techniques are becoming insufficient for addressing these problems. Novel techniques must be implemented for obtaining information about structural and electrical properties on materials and geometries with nanometer resolution. This is particularly relevant at the present transition from silicon dioxide gate dielectrics to ones with higher dielectric permittivity – high-K dielectrics. The present work is a contribution to this search for novel suitable analytical techniques and their implementation in semiconductor technology. It exploits extensively the high resolution imaging possibilities of atomic force microscopy (AFM) as a key support technique from the selection of prospective high-K candidates to their integration into a suitable MOSFET fabrication process. Particular attention is paid to conductive atomic force microscopy (C-AFM) which offers the possibility of mapping simultaneously topography dimensions and electrical conductivity. Initially, AFM and C-AFM are used for the development and optimization of a device isolation technology that is relevant in the context of high-K dielectrics in ultra large scale integration (ULSI) ICs – shallow trench isolation (STI). For the first time, reliable detection is obtained of the common problem related to STI – nitride erosion after the chemical planarization (CMP) step. Again with the help of C-AFM, two different techniques for planarity optimization are developed and evaluated – oxide etchback and reverse nitride masking. Next, C-AFM supports the investigation of two principally different types of prospective high-K dielectric materials. First generation dual-stack dielectrics that consist of a high-K material on top of a thin interfacial silicon dioxide layer are the easier but less effective solution. C-AFM reveals imperfections in the investigated titanium oxide – silicon dioxide stacks related to the insufficient stability of such bilayer structures. Second generation high-K dielectrics in the face of epitaxial rare-earth metal oxides possess key advantages such as higher thermal stability and the possibility for engineered interface with silicon. C-AFM investigates their properties and proves the superiority of these materials. Imperfections are observed as well that show the need for growth and processing optimizations. For the first time, charge trapping is observed on the nanoscale directly on the high-K dielectric surface. Nonuniform leakages in rare-earth metal oxides grown under insufficiently optimized conditions presumably related to grain boundaries are discovered in some samples. Based on AFM measurements, predictions are made about the expected behavior of MOS devices incorporating these materials. The compatibility of epitaxial rare-earth metal oxides with standard complementary metal-oxide-semiconductor (CMOS) processing is investigated next. Incompatibility with some steps such as for example cleaning with acid-containing solutions is determined and suitable replacement steps are chosen. Changes in film properties are determined during key steps that could indicate incompatibility of the dielectrics with the standard gate-first integration scheme. In order to determine to what extent the observed microscopic changes affect macroscopic device behavior, epitaxial dielectric layers are integrated for the first time into complete devices. Rare earth metal oxide MOSFETs are fabricated into a modified gate-first process using different gate dielectrics. C-AFM is used for process control in critical steps. Electrical evaluation of the functional devices featuring praseodymium oxide (Pr2O3), including charge pumping, reveals that at this initial stage of development the high-K gate dielectric devices suffer from degraded performance when compared to SiO2 reference devices. Imperfections such as high density of interface states, susceptibility to charge trapping and gate leakages for large area devices are observed. Neodymium oxide (Nd2O3) integration after further optimization of the gate-first process fails to produce functional devices due to substantial degradation of the gate dielectric and excessive gate leakages. The MOSFET behavior for both materials as determined by macroscopic electrical characterization results is compared to AFM predictions and they coincide very well. It is concluded that the imperfections of the gate dielectrics are at least partially a result of the integration process. Analysis is carried out and critical performance-reducing steps are identified. The gate structuring by reactive ion etch (RIE), the source/drain ion implantation and the high temperature source/drain activation anneal are responsible for the dielectric degradation to the largest extent. The inseparable link between these steps and conventional processing leads to the idea of implementing an entirely different approach for gentle integration of high-K dielectrics. Once again with the help of AFM and C-AFM, a replacement gate technology (RGT) is developed and implemented for high-K gate dielectric MOS devices in order to prove this concept. By positioning the gate dielectric growth module after the source/drain implantation and anneal and avoiding the aggressive RIE through indirect gate patterning with CMP, the integration process is adapted to the sensitive high-K materials in order to preserve their as-grown state. Electrical evaluation of devices with Gd2O3 produced using RGT proves the advantage of RGT. The first integration attempt is compared to conventional fabrication technology and there are definite improvements in terms of threshold voltage stability and interface state distribution. The first RGT high-K devices still do not exhibit the mobility and low defect density of equivalent state-of-the-art SiO2 devices but this is expected considering the 40-year-long optimization history behind silicon dioxide. Further optimization is needed for epitaxial rare-earth metal oxides as well, both in terms of growth conditions and process integration

Multi-gate Si nanowire MOSFETs:fabrication, strain engineering and transport analysis

Multi-gate devices e.g. gate-all-around (GAA) Si nanowires and FinFETs are promising can- didates for aggressive CMOS downscaling. Optimum subthreshold slope, immunity against short channel effect and optimized power consumption are the major benefits of such archi- tectures due to higher electrostatic control of the channel. On the other hand, Si nanowires show excellent mechanical properties e.g. yield and fracture strengths of 10±2% and 30±1% in comparison to 3.7% and 4.0% for bulk Si, respectively, a strong motivation to be used as exclusive platforms for innovative nanoelectronic applications e.g. novel strain engineering techniques for carrier transport enhancement in multi-gate 3D suspended channels or lo- cal band-gap modulation using > 4 GPa uniaxial tensile stress in suspended Si channels to enhance the band-to-band tunneling current in multi-gate Tunnel-FETs, all without plastic deformation and therefore, no carrier mobility degradation in deeply scaled channels. In this thesis and as a first step, a precise built-in stress analysis during local thermal oxidation of suspended Si NWs in the presence of a Si3N4 tensile hard mask was done. Accumulation of up to 2.6 GPa uniaxial tensile stress in the buckled NWs is reported. The contribution of hard mask/spacer engineering on the stress level and the NW formation was studied and buckled self-aligned dual NW MOSFETs on bulk Si with two sub-100 nm cross-sectional Si cores including ∼0.8 uniaxial tensile stress are reported. Micro-Raman spectroscopy was widely used in this thesis to measure stress in the buckled NWs on both bulk and SOI substrates. A process flow was designed to make dense array of GAA sub-5 nm cross-sectional Si NWs using a SOI substrate including a high level of stress. The NW stress level can be engineered simply using e.g. metal-gate thin film stress suitable for both NMOS and PMOS devices. Lately, highly and heavily doped architectures with a single-type doping profile from source to drain, called junctionless and accumulation-mode devices, are proposed to significantly simplify the fabrication process, address a few technical limitations e.g. ultra-abrupt junctions in order to fabricate shorter channel length devices. Therefore, in this process flow, a highly doped accumulation-mode was targeted as the operation mechanism. Finally, extensive TCAD device simulation was done on GAA Si NW JL MOSFETs to study the corner effects on the device characteristics, from subthreshold to strong accumulation, report the concept of local volume accumulation/depletion, quantum flat-band voltage, significant bias-dependent series resistance in junctionless MOSFETs and finally, support the experimental data to extract precisely the carrier mobility in sub-5 nm Si NW MOSFETs

Novel devices for enhanced CMOS performance

Ph.DDOCTOR OF PHILOSOPH

Strain Engineering for Advanced Silicon Transistors

Ph.DDOCTOR OF PHILOSOPH

Strain-Engineered MOSFETs

This book brings together new developments in the area of strain-engineered MOSFETs using high-mibility substrates such as SIGe, strained-Si, germanium-on-insulator and III-V semiconductors into a single text which will cover the materials aspects, principles, and design of advanced devices, their fabrication and applications. The book presents a full TCAD methodology for strain-engineering in Si CMOS technology involving data flow from process simulation to systematic process variability simulation and generation of SPICE process compact models for manufacturing for yield optimization

Compact Models for Integrated Circuit Design

This modern treatise on compact models for circuit computer-aided design (CAD) presents industry standard models for bipolar-junction transistors (BJTs), metal-oxide-semiconductor (MOS) field-effect-transistors (FETs), FinFETs, and tunnel field-effect transistors (TFETs), along with statistical MOS models. Featuring exercise problems at the end of each chapter and extensive references at the end of the book, the text supplies fundamental and practical knowledge necessary for efficient integrated circuit (IC) design using nanoscale devices. It ensures even those unfamiliar with semiconductor physics gain a solid grasp of compact modeling concepts

Simulation of charge-trapping in nano-scale MOSFETs in the presence of random-dopants-induced variability

The growing variability of electrical characteristics is a major issue associated with continuous downscaling of contemporary bulk MOSFETs. In addition, the operating conditions brought about by these same scaling trends have pushed MOSFET degradation mechanisms such as Bias Temperature Instability (BTI) to the forefront as a critical reliability threat. This thesis investigates the impact of this ageing phenomena, in conjunction with device variability, on key MOSFET electrical parameters. A three-dimensional drift-diffusion approximation is adopted as the simulation approach in this work, with random dopant fluctuations—the dominant source of statistical variability—included in the simulations. The testbed device is a realistic 35 nm physical gate length n-channel conventional bulk MOSFET. 1000 microscopically different implementations of the transistor are simulated and subjected to charge-trapping at the oxide interface. The statistical simulations reveal relatively rare but very large threshold voltage shifts, with magnitudes over 3 times than that predicted by the conventional theoretical approach. The physical origin of this effect is investigated in terms of the electrostatic influences of the random dopants and trapped charges on the channel electron concentration. Simulations with progressively increased trapped charge densities—emulating the characteristic condition of BTI degradation—result in further variability of the threshold voltage distribution. Weak correlations of the order of 10-2 are found between the pre-degradation threshold voltage and post-degradation threshold voltage shift distributions. The importance of accounting for random dopant fluctuations in the simulations is emphasised in order to obtain qualitative agreement between simulation results and published experimental measurements. Finally, the information gained from these device-level physical simulations is integrated into statistical compact models, making the information available to circuit designers

Reliability Investigations of MOSFETs using RF Small Signal Characterization

Modern technology needs and advancements have introduced various new concepts such as Internet-of-Things, electric automotive, and Artificial intelligence. This implies an increased activity in the electronics domain of analog and high frequency. Silicon devices have emerged as a cost-effective solution for such diverse applications. As these silicon devices are pushed towards higher performance, there is a continuous need to improve fabrication, power efficiency, variability, and reliability. Often, a direct trade-off of higher performance is observed in the reliability of semiconductor devices. The acceleration-based methodologies used for reliability assessment are the adequate time-saving solution for the lifetime's extrapolation but come with uncertainty in accuracy. Thus, the efforts to improve the accuracy of reliability characterization methodologies run in parallel. This study highlights two goals that can be achieved by incorporating high-frequency characterization into the reliability characteristics. The first one is assessing high-frequency performance throughout the device's lifetime to facilitate an accurate description of device/circuit functionality for high-frequency applications. Secondly, to explore the potential of high-frequency characterization as the means of scanning reliability effects within devices. S-parameters served as the high-frequency device's response and mapped onto a small-signal model to analyze different components of a fully depleted silicon-on-insulator MOSFET. The studied devices are subjected to two important DC stress patterns, i.e., Bias temperature instability stress and hot carrier stress. The hot carrier stress, which inherently suffers from the self-heating effect, resulted in the transistor's geometry-dependent magnitudes of hot carrier degradation. It is shown that the incorporation of the thermal resistance model is mandatory for the investigation of hot carrier degradation. The property of direct translation of small-signal parameter degradation to DC parameter degradation is used to develop a new S-parameter based bias temperature instability characterization methodology. The changes in gate-related small-signal capacitances after hot carrier stress reveals a distinct signature due to local change of flat-band voltage. The measured effects of gate-related small-signal capacitances post-stress are validated through transient physics-based simulations in Sentaurus TCAD.:Abstract Symbols Acronyms 1 Introduction 2 Fundamentals 2.1 MOSFETs Scaling Trends and Challenges 2.1.1 Silicon on Insulator Technology 2.1.2 FDSOI Technology 2.2 Reliability of Semiconductor Devices 2.3 RF Reliability 2.4 MOSFET Degradation Mechanisms 2.4.1 Hot Carrier Degradation 2.4.2 Bias Temperature Instability 2.5 Self-heating 3 RF Characterization of fully-depleted Silicon on Insulator devices 3.1 Scattering Parameters 3.2 S-parameters Measurement Flow 3.2.1 Calibration 3.2.2 De-embedding 3.3 Small-Signal Model 3.3.1 Model Parameters Extraction 3.3.2 Transistor Figures of Merit 3.4 Characterization Results 4 Self-heating assessment in Multi-finger Devices 4.1 Self-heating Characterization Methodology 4.1.1 Output Conductance Frequency dependence 4.1.2 Temperature dependence of Drain Current 4.2 Thermal Resistance Behavior 4.2.1 Thermal Resistance Scaling with number of fingers 4.2.2 Thermal Resistance Scaling with finger spacing 4.2.3 Thermal Resistance Scaling with GateWidth 4.2.4 Thermal Resistance Scaling with Gate length 4.3 Thermal Resistance Model 4.4 Design for Thermal Resistance Optimization 5 Bias Temperature Instability Investigation 5.1 Impact of Bias Temperature Instability stress on Device Metrics 5.1.1 Experimental Details 5.1.2 DC Parameters Drift 5.1.3 RF Small-Signal Parameters Drift 5.2 S-parameter based on-the-fly Bias Temperature Instability Characterization Method 5.2.1 Measurement Methodology 5.2.2 Results and Discussion 6 Investigation of Hot-carrier Degradation 6.1 Impact of Hot-carrier stress on Device performance 6.1.1 DC Metrics Degradation 6.1.2 Impact on small-signal Parameters 6.2 Implications of Self-heating on Hot-carrier Degradation in n-MOSFETs 6.2.1 Inclusion of Thermal resistance in Hot-carrier Degradation modeling 6.2.2 Convolution of Bias Temperature Instability component in Hot-carrier Degradation 6.2.3 Effect of Source and Drain Placement in Multi-finger Layout 6.3 Vth turn-around effect in p-MOSFET 7 Deconvolution of Hot-carrier Degradation and Bias Temperature Instability using Scattering parameters 7.1 Small-Signal Parameter Signatures for Hot-carrier Degradation and Bias Temperature Instability 7.2 TCAD Dynamic Simulation of Defects 7.2.1 Fixed Charges 7.2.2 Interface Traps near Gate 7.2.3 Interface Traps near Spacer Region 7.2.4 Combination of Traps 7.2.5 Drain Series Resistance effect 7.2.6 DVth Correction 7.3 Empirical Modeling based deconvolution of Hot-carrier Degradation 8 Conclusion and Recommendations 8.1 General Conclusions 8.2 Recommendations for Future Work A Directly measured S-parameters and extracted Y-parameters B Device Dimensions for Thermal Resistance Modeling C Frequency response of hot-carrier degradation (HCD) D Localization Effect of Interface Traps Bibliograph