Bidirectional optimization of the melting spinning process

This is the author's accepted manuscript (under the provisional title "Bi-directional optimization of the melting spinning process with an immune-enhanced neural network"). The final published article is available from the link below. Copyright 2014 @ IEEE.A bidirectional optimizing approach for the melting spinning process based on an immune-enhanced neural network is proposed. The proposed bidirectional model can not only reveal the internal nonlinear relationship between the process configuration and the quality indices of the fibers as final product, but also provide a tool for engineers to develop new fiber products with expected quality specifications. A neural network is taken as the basis for the bidirectional model, and an immune component is introduced to enlarge the searching scope of the solution field so that the neural network has a larger possibility to find the appropriate and reasonable solution, and the error of prediction can therefore be eliminated. The proposed intelligent model can also help to determine what kind of process configuration should be made in order to produce satisfactory fiber products. To make the proposed model practical to the manufacturing, a software platform is developed. Simulation results show that the proposed model can eliminate the approximation error raised by the neural network-based optimizing model, which is due to the extension of focusing scope by the artificial immune mechanism. Meanwhile, the proposed model with the corresponding software can conduct optimization in two directions, namely, the process optimization and category development, and the corresponding results outperform those with an ordinary neural network-based intelligent model. It is also proved that the proposed model has the potential to act as a valuable tool from which the engineers and decision makers of the spinning process could benefit.National Nature Science Foundation of China, Ministry of Education of China, the Shanghai Committee of Science and Technology), and the Fundamental Research Funds for the Central Universities

AI and OR in management of operations: history and trends

The last decade has seen a considerable growth in the use of Artificial Intelligence (AI) for operations management with the aim of finding solutions to problems that are increasing in complexity and scale. This paper begins by setting the context for the survey through a historical perspective of OR and AI. An extensive survey of applications of AI techniques for operations management, covering a total of over 1200 papers published from 1995 to 2004 is then presented. The survey utilizes Elsevier's ScienceDirect database as a source. Hence, the survey may not cover all the relevant journals but includes a sufficiently wide range of publications to make it representative of the research in the field. The papers are categorized into four areas of operations management: (a) design, (b) scheduling, (c) process planning and control and (d) quality, maintenance and fault diagnosis. Each of the four areas is categorized in terms of the AI techniques used: genetic algorithms, case-based reasoning, knowledge-based systems, fuzzy logic and hybrid techniques. The trends over the last decade are identified, discussed with respect to expected trends and directions for future work suggested

Build orientation optimization of car hoodvent with additive manufacturing

Additive manufacturing is a widely used process consisting in the building of a three-dimensional (3D) object from a model projected on a computer, adding the material layer-by-layer. This technology allows the printing of complex shape objects and is being increasingly adopted by the aircraft industry, medical implants, jewelry, footwear, automotive, fashion products, among others. The build orientation optimization of 3D models has a great influence on costs and surface quality when printing three-dimensional objects. In this work, three build orientation optimization problems are studied: single objective problem, bi-objective problem and many-objective problem. To this end, three quality measures are applied: the support area, the build time and the surface roughness, for the Car Hoodvent model. First, a single-objective optimization problem is presented and solved by the genetic algorithm, obtaining optimal solutions for each objective function. Then, the study of the bi-objective optimization problem is carried out for each pair of two objectives and some representative trade-off solutions are identified. Finally, the study of the many objective optimization problem, considering the three measures optimized simultaneously, is presented with some more optimal solutions found. The bi-objective and many-objective problems are solved by a multi-objective genetic algorithm. For a better analysis and comparison of the solutions found, the Pareto fronts are used, enabling a better visualization of the solutions between the objectives. This study aims to assist the decision-maker in choosing the best part print orientation angles according to his/her preferences. The optimal solutions found confirmed the effectiveness of the proposed approach.info:eu-repo/semantics/publishedVersio

A Review on Topology Optimization Strategies for Additively Manufactured Continuous Fiber-Reinforced Composite Structures

Topology Optimization (TO) recently gained importance due to the development of Ad- ditive Manufacturing (AM) processes that produce components with good mechanical properties. Among all additive manufacturing technologies, continuous fiber fused filament fabrication (CF4) can fabricate high-performance composites compared to those manufactured with conventional technolo- gies. In addition, AM provides the excellent advantage of a high degree of reconfigurability, which is in high demand to support the immediate short-term manufacturing chain in medical, transportation, and other industrial applications. CF4 enables the fabrication of continuous fiber-reinforced compos- ite (FRC) materials structures. Moreover, it allows us to integrate topology optimization strategies to design realizable CFRC structures for a given performance. Various TO strategies for attaining lightweight and high-performance designs have been proposed in the literature, exploiting AM’s design freedom. Therefore, this paper attempts to address works related to strategies employed to obtain optimal FRC structures. This paper intends to review and compare existing methods, analyze their similarities and dissimilarities, and discuss challenges and future trends in this field

Optimization of polymer processing: a review (Part II - Molding technologies)

The application of optimization techniques to improve the performance of polymer processing technologies is of great practical consequence, since it may result in significant savings of materials and energy resources, assist recycling schemes and generate products with better properties. The present review aims at identifying and discussing the most important characteristics of polymer processing optimization problems in terms of the nature of the objective function, optimization algorithm, and process modelling approach that is used to evaluate the solutions and the parameters to optimize. Taking into account the research efforts developed so far, it is shown that several optimization methodologies can be applied to polymer processing with good results, without demanding important computational requirements. Furthermore, within the field of artificial intelligence, several approaches can reach significant success. The first part of this review demonstrated the advantages of the optimization approach in polymer processing, discussed some concepts on multi-objective optimization and reported the application of optimization methodologies to single and twin screw extruders, extrusion dies and calibrators. This second part focuses on injection molding, blow molding and thermoforming technologies.This research was funded by NAWA-Narodowa Agencja Wymiany Akademickiej, under grant PPN/ULM/2020/1/00125 and European Union’s Horizon 2020 research and innovation programme under the Marie Skłodowska-Curie Grant Agreement No 734205–H2020-MSCA-RISE-2016. The authors also acknowledge the funding by FEDER funds through the COMPETE 2020 Programme and National Funds through FCT (Portuguese Foundation for Science and Technology) under the projects UIDB/05256/2020, UIDP/05256/2020

Computational Analysis of Woven Fabric Composites: Single- and Multi-Objective Optimizations and Sensitivity Analysis in Meso-scale Structures

This study permits a reliability analysis to solve the mechanical behaviour issues existing in the current structural design of fabric structures. Purely predictive material models are highly desirable to facilitate an optimized design scheme and to significantly reduce time and cost at the design stage, such as experimental characterization. The present study examined the role of three major tasks; a) single-objective optimization, b) sensitivity analyses and c) multi-objective optimization on proposed weave structures for woven fabric composites. For single-objective optimization task, the first goal is to optimize the elastic properties of proposed complex weave structure under unit cells basis based on periodic boundary conditions. We predict the geometric characteristics towards skewness of woven fabric composites via Evolutionary Algorithm (EA) and a parametric study. We also demonstrate the effect of complex weave structures on the fray tendency in woven fabric composites via tightness evaluation. We utilize a procedure which does not require a numerical averaging process for evaluating the elastic properties of woven fabric composites. The fray tendency and skewness of woven fabrics depends upon the behaviour of the floats which is related to the factor of weave. Results of this study may suggest a broader view for further research into the effects of complex weave structures or may provide an alternative to the fray and skewness problems of current weave structure in woven fabric composites. A comprehensive study is developed on the complex weave structure model which adopts the dry woven fabric of the most potential pattern in singleobjective optimization incorporating the uncertainties parameters of woven fabric composites. The comprehensive study covers the regression-based and variance-based sensitivity analyses. The second task goal is to introduce the fabric uncertainties parameters and elaborate how they can be incorporated into finite element models on macroscopic material parameters such as elastic modulus and shear modulus of dry woven fabric subjected to uni-axial and biaxial deformations. Significant correlations in the study, would indicate the need for a thorough investigation of woven fabric composites under uncertainties parameters. The study describes here could serve as an alternative to identify effective material properties without prolonged time consumption and expensive experimental tests. The last part focuses on a hierarchical stochastic multi-scale optimization approach (fine-scale and coarse-scale optimizations) under geometrical uncertainties parameters for hybrid composites considering complex weave structure. The fine-scale optimization is to determine the best lamina pattern that maximizes its macroscopic elastic properties, conducted by EA under the following uncertain mesoscopic parameters: yarn spacing, yarn height, yarn width and misalignment of yarn angle. The coarse-scale optimization has been carried out to optimize the stacking sequences of symmetric hybrid laminated composite plate with uncertain mesoscopic parameters by employing the Ant Colony Algorithm (ACO). The objective functions of the coarse-scale optimization are to minimize the cost (C) and weight (W) of the hybrid laminated composite plate considering the fundamental frequency and the buckling load factor as the design constraints. Based on the uncertainty criteria of the design parameters, the appropriate variation required for the structural design standards can be evaluated using the reliability tool, and then an optimized design decision in consideration of cost can be subsequently determined

Optimal Design of Functionally Graded Parts

Several additive manufacturing processes are capable of fabricating three-dimensional parts with complex distribution of material composition to achieve desired local properties and functions. This unique advantage could be exploited by developing and implementing methodologies capable of optimizing the distribution of material composition for one-, two-, and three-dimensional parts. This paper is the first effort to review the research works on developing these methods. The underlying components (i.e., building blocks) in all of these methods include the homogenization approach, material representation technique, finite element analysis approach, and the choice of optimization algorithm. The overall performance of each method mainly depends on these components and how they work together. For instance, if a simple one-dimensional analytical equation is used to represent the material composition distribution, the finite element analysis and optimization would be straightforward, but it does not have the versatility of a method which uses an advanced representation technique. In this paper, evolution of these methods is followed; noteworthy homogenization approaches, representation techniques, finite element analysis approaches, and optimization algorithms used/developed in these studies are described; and most powerful design methods are identified, explained, and compared against each other. Also, manufacturing techniques, capable of producing functionally graded materials with complex material distribution, are reviewed; and future research directions are discussed