Mining Safety and Sustainability I

Safety and sustainability are becoming ever bigger challenges for the mining industry with the increasing depth of mining. It is of great significance to reduce the disaster risk of mining accidents, enhance the safety of mining operations, and improve the efficiency and sustainability of development of mineral resource. This book provides a platform to present new research and recent advances in the safety and sustainability of mining. More specifically, Mining Safety and Sustainability presents recent theoretical and experimental studies with a focus on safety mining, green mining, intelligent mining and mines, sustainable development, risk management of mines, ecological restoration of mines, mining methods and technologies, and damage monitoring and prediction. It will be further helpful to provide theoretical support and technical support for guiding the normative, green, safe, and sustainable development of the mining industry

Green Low-Carbon Technology for Metalliferous Minerals

Metalliferous minerals play a central role in the global economy. They will continue to provide the raw materials we need for industrial processes. Significant challenges will likely emerge if the climate-driven green and low-carbon development transition of metalliferous mineral exploitation is not managed responsibly and sustainably. Green low-carbon technology is vital to promote the development of metalliferous mineral resources shifting from extensive and destructive mining to clean and energy-saving mining in future decades. Global mining scientists and engineers have conducted a lot of research in related fields, such as green mining, ecological mining, energy-saving mining, and mining solid waste recycling, and have achieved a great deal of innovative progress and achievements. This Special Issue intends to collect the latest developments in the green low-carbon mining field, written by well-known researchers who have contributed to the innovation of new technologies, process optimization methods, or energy-saving techniques in metalliferous minerals development

Evaluation of methods for stope design in mining and potential of improvement by pre-investigations

The importance of stope design for mine planning is considerable. Therefore, stope design and its challenges have been in the focus of research for the past 50 years. Empirical, numerical and analytical methods for stope design have been developed over the past decades in order to improve this process. This thesis is assessing which areas for improvement there still are and which problems are still only unsatisfactorily solved. After establishing background knowledge about the importance of stope design for mine planning and evaluating the factors influencing stope design, the focus is laid on the development of stope design methods in the past, as well as current research related to the topic, to create a comprehensive overview of recent and future developments. This is done by means of a literature review and research analysis. On the other side, the mining industry´s needs and challenges related to stope design are assessed, by means of survey, mine visit and interview. The insights gained in both parts are compared and checked for potential harmonies and disharmonies. Finally, from those conclusions practical recommendations for the GAGS-project are extracted and consecutively presented. In stope design research the focus and dominance of empirical methods has slowly shifted towards more research being conducted in the area of numerical and analytical methods. It can also be concluded that numerical methods and personal expertise are far more important for stope design within industry than commonly assumed. It was identified that in order to improve stope design, it is desired to increase the amount of geotechnical data acquired, the software improved, and stope design integrated within the general mine planning process. Additionally, interesting insights were gained by an in-depth analysis of survey responses, for example, the outstanding importance of the cut-off grade for stope design within gold mining operations. In order to allow for an optimal acceptance of novel geotechnical methods for stope design, the acquired data should be implementable into stope design within three days, preferably be compatible or implemented within a software and allow for stope design to be integrated into general mine planning. To promote the benefits a comprehensive scientific case-study demonstrating the realized benefits should be performed

Mathematical Problems in Rock Mechanics and Rock Engineering

With increasing requirements for energy, resources and space, rock engineering projects are being constructed more often and are operated in large-scale environments with complex geology. Meanwhile, rock failures and rock instabilities occur more frequently, and severely threaten the safety and stability of rock engineering projects. It is well-recognized that rock has multi-scale structures and involves multi-scale fracture processes. Meanwhile, rocks are commonly subjected simultaneously to complex static stress and strong dynamic disturbance, providing a hotbed for the occurrence of rock failures. In addition, there are many multi-physics coupling processes in a rock mass. It is still difficult to understand these rock mechanics and characterize rock behavior during complex stress conditions, multi-physics processes, and multi-scale changes. Therefore, our understanding of rock mechanics and the prevention and control of failure and instability in rock engineering needs to be furthered. The primary aim of this Special Issue “Mathematical Problems in Rock Mechanics and Rock Engineering” is to bring together original research discussing innovative efforts regarding in situ observations, laboratory experiments and theoretical, numerical, and big-data-based methods to overcome the mathematical problems related to rock mechanics and rock engineering. It includes 12 manuscripts that illustrate the valuable efforts for addressing mathematical problems in rock mechanics and rock engineering

Multiple simulation experimental studies of gas emission, distribution and migration rules in mine ventilation system and goaf area

Gas problems have created severe difficulties for the mining industry around the world, leading to high expenditures and intensity research efforts, and determined attempts to enhance the various ventilation optimization and gas drainage techniques. Meanwhile, gas research is thriving in recent years, and gas drainage technology will continue to be a growing industry over the coming decades in many mining countries. Safety mining technologies including field investigation, numerical simulation and laboratorial experiments have been improved to develop a better understanding of the causes of mine gas-related disasters over the last two decades. In addition, new and multiple gas control strategies and technologies have been developed, including optimizing the ventilation system constantly, preventing goaf spontaneous combustion timely, enhancing gas risk management effectively, determining the gas emission zone exactly, and implementing a reasonable gas drainage plan correctly. The first part of the dissertation introduces a multiple gas disaster prevention, control and reduction strategy. Firstly, the basic theories of gas emission, distribution and migration are discussed. Then a numerical prediction model based on a specific coal mine is established to predict its gas emission. The second part of the dissertation offers the establishment of the numerical simulation model (CFD) and laboratorial experimental model for the purpose of discussing the gas distribution and migration rule and determining the most effective gas drainage zones in the working face and goaf. Both of the numerical simulation results and the laboratorial experimental results also demonstrate that the most effective gas drainage spot constantly varies with the area where mining activities are performed. In the case of numerical simulation experimental results, it is mainly located in the area of 40m-250m (between working face and deep goaf), 30m-40m from the working face floor (between the working face floor to the roof), and approximately 60m-170m (between air inlet and air outlet). In the case of laboratorial simulation experimental results, it mainly locates in coal seam and rock stratum separation area of 27cm-243cm (between working face and deep goaf), 28cm-42cm (between the working face floor to the roof) and 78cm-182cm (between air inlet and air outlet). The last part of this dissertation provides a field study in order to obtain the gas distribution and migration rule in the working face and goaf. The field measured results show the average gas drainage rate increased from 39.6 m3·min-1 (U-type ventilation system) to approximately 48.9 m3·min-1 (U+L-type ventilation system) while the gas concentration of the special drainage tunnel, upper corner and air outlet decreased from 1.88%, 0.85% and 0.61% (U-type ventilation system) to 1.69%, 0.75% and 0.55% (U+L-type ventilation system), respectively. These results indicate the layout of the gas drainage boreholes is rational and effective; the gas drainage volume is reliable. Therefore, it is feasible and reliable to arrange the layout of gas drainage tunnels based on the experimental results of numerical simulation and laboratorial test.Los problemas ocasionados por gas han creado graves dificultades para la industria minera en todo el mundo, por lo que ha implicado altos gastos y esfuerzos de investigación y intentos de mejorar en diversas técnicas de optimización de la ventilación y drenaje de gas. Mientras tanto, la investigación sobre gas ha aumentado considerable en los últimos años y la tecnología de drenaje de gas seguirá siendo una industria en crecimiento en las próximas décadas en muchos países mineros. Las tecnologías mineras de seguridad, incluyendo la investigación de campo, la simulación numérica y experimentos en laboratorio han mejorado para una mejor comprensión de las causas de los desastres relacionados con el gas de las minas en las últimas dos décadas. Además, se han desarrollado nuevos y múltiples estrategias y tecnologías de control de gas, incluyendo la optimización del sistema de ventilación, impidiendo excavaciones de combustión espontánea oportuna, mejorando así la gestión eficaz de riesgos causados por gases, determinando la zona de emisión de gases con exactitud, y la implementación de un plan de drenaje de gas correctamente. La primera parte de la tesis se presenta una estrategia múltiple de la prevención de desastres de gas, control y reducción. En primer lugar, se analizarán las teorías básicas de la emisión de gases, la distribución y la migración. Luego se establecerá un modelo de predicción numérica basada en una mina de carbón específica para predecir su emisión de gases. La segunda parte de la tesis ofrece el establecimiento del modelo numérico de simulación (CFD) y el modelo experimental de laboratorio con el fin de discutir la distribución de gas y norma de migración y la determinación de las zonas de drenaje de gas más eficaces en el frente de trabajo y terraplén. Tanto los resultados del simulación numéricos como los resultados experimentales de laboratorio demuestran que el punto de drenaje más eficaz de gas varía constantemente según el área donde se realizan las actividades mineras. En el caso de los resultados experimentales de simulación numérica, que se encuentra principalmente en el área de 40m-250m (entre la superficie del tierra y el zona excavada), 30m-40m desde la superficie de trabajo (desde la superficie del trabajo hasta el techo), y aproximadamente 60m-170m (entre el entrada y salida de aire). En el caso de los resultados experimentales de simulación en el laboratorio, se localiza principalmente en la veta de carbón y la zona de separación del estrato rocoso de 27cm-243cm (entre la superficie de la tierra y la zona excavada), 28cm-42cm (desde la superficie del trabajo hasta el techo) y 78cm-182cm (entre la entrada y salida de aire). La última parte de esta tesis concluye un estudio de campo con el fin de obtener la distribución de gas y el estado migratorio entre la superficie y la zona escavada. Los resultados de campo medidos muestran que la tasa de drenaje de gas en promedio aumentó 39,6 m3·min-1 (sistema de ventilación de tipo T) a aproximadamente 48,9 m3 · min-1 (sistema de ventilación de T + L-tipo), mientras que la concentración de gas del drenaje especial en túnel, esquina superior y salida de aire se redujo de 1,88%, 0,85% y 0,61% (sistema de ventilación de tipo U) a 1,69%, 0,75% y 0,55% (U + de tipo L sistema de ventilación), respectivamente. Estos resultados indican que la disposición de las perforaciones de drenaje de gas es racional y eficaz; el volumen de drenaje de gas es fiable. Por lo tanto, es factible y fiable para organizar la disposición de túneles de drenaje de gas sobre la base de los resultados experimentales de simulación numérica y la prueba de laboratorio

Volume II: Mining Innovation

Contemporary exploitation of natural raw materials by borehole, opencast, underground, seabed, and anthropogenic deposits is closely related to, among others, geomechanics, automation, computer science, and numerical methods. More and more often, individual fields of science coexist and complement each other, contributing to lowering exploitation costs, increasing production, and reduction of the time needed to prepare and exploit the deposit. The continuous development of national economies is related to the increasing demand for energy, metal, rock, and chemical resources. Very often, exploitation is carried out in complex geological and mining conditions, which are accompanied by natural hazards such as rock bursts, methane, coal dust explosion, spontaneous combustion, water, gas, and temperature. In order to conduct a safe and economically justified operation, modern construction materials are being used more and more often in mining to support excavations, both under static and dynamic loads. The individual production stages are supported by specialized computer programs for cutting the deposit as well as for modeling the behavior of the rock mass after excavation in it. Currently, the automation and monitoring of the mining works play a very important role, which will significantly contribute to the improvement of safety conditions. In this Special Issue of Energies, we focus on innovative laboratory, numerical, and industrial research that has a positive impact on the development of safety and exploitation in mining

THE METHODOLOGY FOR INTEGRATING ROBOTIC SYSTEMS IN UNDEGROUND MINING MACHINES

Roof bolting is a critical operation in ensuring the safety and stability of underground mines by securing the roof strata with bolts. The process involves moving and manipulating heavy tools while being vigilant about the safety of the area. During the installation of roof bolts, operators are exposed to hazardous conditions due to challenging working conditions in underground mines, extensive working hours, and demanding shift schedules leading to personnel fatigue and influencing operators to take shortcuts that may increase the risk of injuries and fatal accidents. The successful completion of roof bolting tasks depends heavily on operator judgment and experience to perform these tasks. To mitigate the occupational hazards inherent in roof bolting operations, a six-axis ABB IRB 1600 robotic arm was integrated into the roof bolter machine to imitate human functions during the roof bolting operation. The integration process involves selecting a suitable robot that can perform human activities and has the potential to handle the tasks at hand. The ultimate goal of implementing the robotic system into the roof bolter machine is to minimize human involvement during the roof bolting operation by converting the machine from manual operations to a partially automated roof bolter machine. The integration enhances the safety of personnel by moving humans away from the face where roof bolting takes place to a safe distance. The operator is then assigned a new role to control and supervise all the operational tasks of the automated roof bolting operation via a human-machine interface (HMI). During the laboratory testing of the automation process, the robotic arm cooperates with some novel specialized technologies to imitate human activities during roof bolting operations. The developed systems include the plate feeder, the bolt feeder, and the wrench. These systems were built to support automation and minimize human intervention during roof bolting operations. These components were linked to the Programmable Logic Controller (PLC) and controlled by the HMI touchpad. An HMI was developed for the operator to control and monitor the automated process away from the active face. This study establishes robust communication paths among all the components. The design communication network links the robotic arm and other components of the roof bolter machine, leading to a smooth and sequential roof bolting process. The EtherNet/IP protocol is used to pass messages between the components of the automated roof bolter machine through a Controller Area Network (CAN) bus device installed to enable communication using CAN protocols. Establishing a robust communication network between the components prevents collision and manages the movement of the robotic arm and other developed automated systems during the bolting process. The outcome of the study shows that the robotic arm has the potential to mimic human activities during the roof bolting operation by performing bolt grasping, holding, lifting, placing, and removal of drill steels during the roof bolting operations. As a result, humans can be moved away from hazardous areas to a safe location and control the roof bolting operation through an Human Machine Interface (HMI) touchpad. The HMI controls the bolting process with start and stop buttons from the subroutine of all the components to perform the roof bolting operation. These buttons enable the operator to stop the operation in the event of unsafe acts

Mining Technologies Innovative Development

The present book covers the main challenges, important for future prospects of subsoils extraction as a public effective and profitable business, as well as technologically advanced industry. In the near future, the mining industry must overcome the problems of structural changes in raw materials demand and raise the productivity up to the level of high-tech industries to maintain the profits. This means the formation of a comprehensive and integral response to such challenges as the need for innovative modernization of mining equipment and an increase in its reliability, the widespread introduction of Industry 4.0 technologies in the activities of mining enterprises, the transition to "green mining" and the improvement of labor safety and avoidance of man-made accidents. The answer to these challenges is impossible without involving a wide range of scientific community in the publication of research results and exchange of views and ideas. To solve the problem, this book combines the works of researchers from the world's leading centers of mining science on the development of mining machines and mechanical systems, surface and underground geotechnology, mineral processing, digital systems in mining, mine ventilation and labor protection, and geo-ecology. A special place among them is given to post-mining technologies research