EVA Glove Research Team

The goal of the basic research portion of the extravehicular activity (EVA) glove research program is to gain a greater understanding of the kinematics of the hand, the characteristics of the pressurized EVA glove, and the interaction of the two. Examination of the literature showed that there existed no acceptable, non-invasive method of obtaining accurate biomechanical data on the hand. For this reason a project was initiated to develop magnetic resonance imaging as a tool for biomechanical data acquisition and visualization. Literature reviews also revealed a lack of practical modeling methods for fabric structures, so a basic science research program was also initiated in this area

Hand exo-muscular system for assisting astronauts during extravehicular activities

Human exploration of the Solar System is one of the most challenging objectives included in the space programs of the most important space agencies in the world. Since the Apollo program, and especially with the construction and operation of the International Space Station, extravehicular activities (EVA) have become an important part of space exploration. This article presents a soft hand exoskeleton designed to address one of the problems that astronauts face during spacewalks: hand fatigue caused by the pressurized EVA gloves. This device will reduce the stiffness of the spacesuit glove by counteracting the force exerted by the pressurized glove. To this end, the system makes use of a set of six flexible actuators, which use a shape memory alloy (SMA) wire as the actuating element. SMAs have been chosen because some of their features, such as low volume and high force-to-weight ratio, make them a suitable choice taking into account the constraints imposed by the use of the device in a spacesuit. Besides describing the different mechanical and electronic subsystems that compose the exoskeleton, this article presents a preliminary assessment of the device; several tests to characterize its nominal operation have been carried out, as well as position and force control tests to study its controllability and evaluate its suitability as a force assistive device.The research leading to these results has received funding from the STAMAS (Smart Technology for Artificial Muscle Applications in Space) project,** funded by the European Union's Seventh Framework Program for Research (FP7) (Grant No. 312815)

Mathematical Modeling and Empirical Validation of a Conceptual Exoskeleton for Astronaut Glove Augmentation

Space presents numerous difficulties for astronauts conducting their work, not the least of which is the spacesuit that is worn to protect them from space. It has long been known that a spacesuit is difficult to work in, especially the rigid and pressurized gloves that put strain on the astronaut\u27s hands, frequently leading to injuries. Astronaut gloves inhibit more than 50% of their strength in some cases [1]. NASA and other space agencies have been working to alleviate these problems by attempting to mechanically augment the gloves to reduce the exertions of the astronaut. To date, no augmentation systems have been implemented into spacesuits and prototypes are actively undergoing design and development [2] [3]. Currently existing prototypes are impractical, unconformable, or not effectively augmenting the astronaut as evidenced by the non-implementation of such systems to date. This work presents a novel conceptual exoskeleton design for astronaut glove augmentation and a mathematical model that is used to predict its performance. In addition, experiments were conducted to validate the math model. The conceptual exoskeleton is designed to overcome the shortcomings of previous attempts to augment astronaut gloves by using rigid linkages actuated by a single tendon routed through them. This system operates exclusively on the dorsal surface of the hand, limiting the restrictions to the palmar surface of the hand. The mathematical model presents a method to equate the tendon tension to the contact force between the linkages and the object that is being grasped. Two representative models of the conceptual exoskeleton were built and tested. The experimental fixture, custom designed and fabricated, used a Pliance Pressure Pad to measure the total forces produced by the system. The measured force values were then compared to predictions made by the system to assess the accuracy of the mathematical model. The experimental configurations of the systems were measured using a machine vision system. The mathematical model was shown to accurately predict the contact forces produced by the representative test rigs. Relationships between the contact forces developed in a grasp and the readings from a Jamar Grip Dynamometer were then used to estimate the magnitude of grip strength that the full exoskeleton could develop [4]. These estimations indicate that the conceptual system would be able to recover up to 124% of the strength that astronauts lose to their gloves

Study of extravehicular protection and operations

Extravehicular protection and operation

Design of a shape memory alloy actuator for soft wearable robots

Soft robotics represents a paradigm shift in the design of conventional robots; while the latter are designed as monolithic structures, made of rigid materials and normally composed of several stiff joints, the design of soft robots is based on the use of deformable materials such as polymers, fluids or gels, resulting in a biomimetic design that replicates the behavior of organic tissues. The introduction of this design philosophy into the field of wearable robots has transformed them from rigid and cumbersome devices into something we could call exo-suits or exo-musculatures: motorized, lightweight and comfortable clothing-like devices. If one thinks of the ideal soft wearable robot (exoskeleton) as a piece of clothing in which the actuation system is fully integrated into its fabrics, we consider that that existing technologies currently used in the design of these devices do not fully satisfy this premise. Ultimately, these actuation systems are based on conventional technologies such as DC motors or pneumatic actuators, which due to their volume and weight, prevent a seamless integration into the structure of the soft exoskeleton. The aim of this thesis is, therefore, to design of an actuator that represents an alternative to the technologies currently used in the field of soft wearable robotics, after having determined the need for an actuator for soft exoskeletons that is compact, flexible and lightweight, while also being able to produce the force required to move the limbs of a human user. Since conventional actuation technologies do not allow the design of an actuator with the required characteristics, the proposed actuator design has been based on so-called emerging actuation technologies, more specifically, on shape memory alloys (SMA). The mechanical design of the actuator is based on the Bowden transmission system. The SMA wire used as the transducer of the actuator has been routed into a flexible sheath, which, in addition to being easily adaptable to the user's body, increases the actuation bandwidth by reducing the cooling time of the SMA element by 30 %. At its nominal operating regime, the actuator provides an output displacement of 24 mm and generates a force of 64 N. Along with the actuator, a thermomechanical model of its SMA transducer has been developed to simulate its complex behavior. The developed model is a useful tool in the design process of future SMA-based applications, accelerating development ix time and reducing costs. The model shows very few discrepancies with respect to the behavior of a real wire. In addition, the model simulates characteristic phenomena of these alloys such as thermal hysteresis, including internal hysteresis loops and returnpoint memory, the dependence between transformation temperatures and applied force, or the effects of latent heat of transformation on the wire heating and cooling processes. To control the actuator, the use of a non-linear control technique called four-term bilinear proportional-integral-derivative controller (BPID) is proposed. The BPID controller compensates the non-linear behavior of the actuator caused by the thermal hysteresis of the SMA. Compared to the operation of two other implemented controllers, the BPID controller offers a very stable and robust performance, minimizing steady-state errors and without the appearance of limit cycles or other effects associated with the control of these alloys. To demonstrate that the proposed actuator together with the BPID controller are a valid solution for implementing the actuation system of a soft exoskeleton, both developments have been integrated into a real soft hand exoskeleton, designed to provide force assistance to astronauts. In this case, in addition to using the BPID controller to control the position of the actuators, it has been applied to the control of the assistive force provided by the exoskeleton. Through a simple mechanical multiplication mechanism, the actuator generates a linear displacement of 54 mm and a force of 31 N, thus fulfilling the design requirements imposed by the application of the exoskeleton. Regarding the control of the device, the BPID controller is a valid control technique to control both the position and the force of a soft exoskeleton using an actuation system based on the actuator proposed in this thesis.La robótica flexible (soft robotics) ha supuesto un cambio de paradigma en el diseño de robots convencionales; mientras que estos consisten en estructuras monolíticas, hechas de materiales duros y normalmente compuestas de varias articulaciones rígidas, el diseño de los robots flexibles se basa en el uso de materiales deformables como polímeros, fluidos o geles, resultando en un diseño biomimético que replica el comportamiento de los tejidos orgánicos. La introducción de esta filosofía de diseño en el campo de los robots vestibles (wearable robots) ha hecho que estos pasen de ser dispositivos rígidos y pesados a ser algo que podríamos llamar exo-trajes o exo-musculaturas: prendas de vestir motorizadas, ligeras y cómodas. Si se piensa en el robot vestible (exoesqueleto) flexible ideal como una prenda de vestir en la que el sistema de actuación está totalmente integrado en sus tejidos, consideramos que las tecnologías existentes que se utilizan actualmente en el diseño de estos dispositivos no satisfacen plenamente esta premisa. En última instancia, estos sistemas de actuaci on se basan en tecnologías convencionales como los motores de corriente continua o los actuadores neumáticos, que debido a su volumen y peso, hacen imposible una integraci on completa en la estructura del exoesqueleto flexible. El objetivo de esta tesis es, por tanto, el diseño de un actuador que suponga una alternativa a las tecnologias actualmente utilizadas en el campo de los exoesqueletos flexibles, tras haber determinado la necesidad de un actuador para estos dispositivos que sea compacto, flexible y ligero, y que al mismo tiempo sea capaz de producir la fuerza necesaria para mover las extremidades de un usuario humano. Dado que las tecnologías de actuación convencionales no permiten diseñar un actuador de las características necesarias, se ha optado por basar el diseño del actuador propuesto en las llamadas tecnologías de actuación emergentes, en concreto, en las aleaciones con memoria de forma (SMA). El diseño mecánico del actuador está basado en el sistema de transmisión Bowden. El hilo de SMA usado como transductor del actuador se ha introducido en una funda flexible que, además de adaptarse facilmente al cuerpo del usuario, aumenta el ancho de banda de actuación al reducir un 30 % el tiempo de enfriamiento del elemento SMA. En su régimen nominal de operaci on, el actuador proporciona un desplazamiento de salida de 24 mm y genera una fuerza de 64 N. Además del actuador, se ha desarrollado un modelo termomecánico de su transductor SMA que permite simular su complejo comportamiento. El modelo desarrollado es una herramienta útil en el proceso de diseño de futuras aplicaciones basadas en SMA, acelerando el tiempo de desarrollo y reduciendo costes. El modelo muestra muy pocas discrepancias con respecto al comportamiento de un hilo real. Además, es capaz de simular fenómenos característicos de estas aleaciones como la histéresis térmica, incluyendo los bucles internos de histéresis y la memoria de puntos de retorno (return-point memory), la dependencia entre las temperaturas de transformacion y la fuerza aplicada, o los efectos del calor latente de transformación en el calentamiento y el enfriamiento del hilo. Para controlar el actuador, se propone el uso de una t ecnica de control no lineal llamada controlador proporcional-integral-derivativo bilineal de cuatro términos (BPID). El controlador BPID compensa el comportamiento no lineal del actuador causado por la histéresis térmica del SMA. Comparado con el funcionamiento de otros dos controladores implementados, el controlador BPID ofrece un rendimiento muy estable y robusto, minimizando el error de estado estacionario y sin la aparición de ciclos límite u otros efectos asociados al control de estas aleaciones. Para demostrar que el actuador propuesto junto con el controlador BPID son una soluci on válida para implementar el sistema de actuación de un exoesqueleto flexible, se han integrado ambos desarrollos en un exoesqueleto flexible de mano real, diseñado para proporcionar asistencia de fuerza a astronautas. En este caso, además de utilizar el controlador BPID para controlar la posición de los actuadores, se ha aplicado al control de la fuerza proporcionada por el exoesqueleto. Mediante un simple mecanismo de multiplicación mecánica, el actuador genera un desplazamiento lineal de 54 mm y una fuerza de 31 N, cumpliendo así con los requisitos de diseño impuestos por la aplicación del exoesqueleto. Respecto al control del dispositivo, el controlador BPID es una técnica de control válida para controlar tanto la posición como la fuerza de un exoesqueleto flexible que use un sistema de actuación basado en el actuador propuesto en esta tesis.Programa de Doctorado en Ingeniería Eléctrica, Electrónica y Automática por la Universidad Carlos III de MadridPresidente: Fabio Bonsignorio.- Secretario: Concepción Alicia Monje Micharet.- Vocal: Elena García Armad

State-of-the-Art of Hand Exoskeleton Systems

This paper deals with the analysis of the state-of-the-art of robotic hand exoskeletons (updated at May 2011), which is intended as the first step of a designing activity. A large number of hand exoskeletons (both products and prototypes) that feature some common characteristics and many special peculiarities are reported in the literature. Indeed, in spite of very similar functionalities, different hand exoskeletons can be extremely different for the characteristics of their mechanism architectures, control systems and working principles. The aim of this paper is to provide the reader with a complete and schematic picture of the state-of-the-art of hand exoskeletons. The focus is placed on the description of the main aspects that are involved in the exoskeleton design such as the system kinematics, the actuator systems, the transmission parts and the control schemes. Additionally, the critical issues provided by the literature analysis are discussed in order to enlighten the differences and the common features of different practical solutions. This paper may help to understand both the reasons why certain solutions are proposed for the different applications and the advantages and drawbacks of the different designs proposed in the literature. The motivation of this study is the need to design a new hand exoskeleton for rehabilitation purposes

Glove Exoskeleton for Extra-Vehicular Activities: Analysis of Requirements and Prototype Design

The objective of the thesis is the development of a prototype of a lightweight hand exoskeleton designed to be embedded in the gloved hand of an astronaut and to overcome the stiffness of the pressurized space suit. The system should be able to provide force and precision to the hand grip. The project involves various elements, in particular the analysis of the characteristics of the hand and of the EVA glove. Moreover solutions related to sensor and actuator should be investigated. Finally the study and the design of an appropriate robotic structure able to fullfit the requirements have to be performed

The bioenergetics of walking and running in space suits

Thesis (Sc. D.)--Harvard-MIT Division of Health Sciences and Technology, 2005.Includes bibliographical references (p. 185-195).Space-suited activity is critical for human spaceflight, and is synonymous with human planetary exploration. Space suits impose kinematic and kinetic boundary conditions that affect movement and locomotion, and in doing so modify the metabolic cost of physical activity. Metabolic requirements, found to be significantly elevated in space-suited activity, are a major driver of the allowable duration and intensity of extravehicular activity. To investigate how space suited locomotion impacts the energetics of walking and running, I developed a framework for analyzing energetics data, derived from basic thermodynamics, that clearly differentiates between muscle efficiency and energy recovery. The framework, when applied to unsuited locomotion, revealed that the human run-walk transition in Earth gravity occurs when energy recovery for walking and running are approximately equal. The dependence of muscle efficiency on gravity -during locomotion and under a particular set of assumptions- was derived as part of the framework. Next, I collected and transformed data from prior studies of suited and unsuited locomotion into a common format, and performed regression analysis. This analysis revealed that in reduced gravity environments, running in space suits is likely to be more efficient, per unit mass and per unit distance, than walking in space suits. Second, the results suggested that space suits may behave like springs during running. To investigate the spring-like nature of space suit legs, I built a lower-body exoskeleton to simulate aspects of the current NASA spacesuit, the Extravehicular Mobility Unit (EMU).(cont.) Evaluation of the exoskeleton legs revealed that they produce knee torques similar to the EMU in both form and magnitude. Therefore, space suit joints such as the EMU knee joint behave like non-linear springs, with the effect of these springs most pronounced when locomotion requires large changes in knee flexion such as during running. To characterize the impact of space suit legs on the energetics of walking and running, I measured the energetic cost of locomotion with and without the lower-body exoskeleton in a variety of simulated gravitational environments at specific and self- selected Froude numbers, non-dimensional parameters used to characterize the run-walk transition. Exoskeleton locomotion increased energy recovery and significantly improved the efficiency of locomotion, per unit mass and per unit distance, in reduced gravity but not in Earth gravity. The framework was used to predict, based on Earth gravity data, the metabolic cost of unsuited locomotion in reduced gravity; there were no statistical differences between the predictions and the observed values. The results suggest that the optimal space-suit knee-joint torque may be non-zero: it may be possible to build a 'tuned space suit' that minimizes the energy cost of locomotion. Furthermore, the observed lowering of the self-selected run-walk transition Froude number during exoskeleton locomotion is consistent with the hypothesis that the run-walk transition is mediated by energy recovery. The major contributions of the dissertation include: 1. A model that predicts metabolic cost in non-dimensional form for unsuited locomotion across running and walking and across gravity levels, 2.(cont.) An assessment of historical data that reveals the effect of pressure suits on work output and the metabolic cost of locomotion, 3. A method of simulating a space suit using a lower-body exoskeleton, and methods for designing and characterizing the exoskeleton, 4. An explanation for the differences in the energetic costs of walking and running in space suits, 5. Evidence that there is an optimal space suit leg stiffness, perhaps an optimal space suit leg stiffness for a given gravity environment, 6. Evidence, mostly indirect, that energy recovery plays a role in gait switching.by Christopher Edward Carr.Sc.D

Low Spring Index NiTi Coil Actuators for Use in Active Compression Garments

This paper describes the modeling, development, and testing of low spring index nickel titanium (NiTi) coil actuators designed for use in wearable compression garments, and presents a prototype tourniquet system using these actuators. NiTi coil actuators produce both large forces (>1 N) and large recoverable displacements (>100% length) that are well suited for compression garment design. Thermomechanical coil models are presented that describe temperature and force as a function of nondimensionalized coil geometry, extensional strain, and applied voltage. These models suggest that low spring index coils maximize activation force, and an analytical model is presented to predict garment counter-pressure based on actuator architecture. Several low spring index (C = 3.08) coils were manufactured, annealed, and tested to assess their detwinning and activation characteristics. Results suggest both annealing and applied stress affect activation thresholds. Actuator force increases both with extensional strain and applied voltage up to 7.24 N. A first-generation compression tourniquet system using integrated actuators with direct voltage control of applied pressure is presented, demonstrating >70% increase in applied pressure during activation. This approach enables new, dynamic garments with controllable activation and low effort donning and doffing, with applications ranging from healthcare solutions to advanced space suit design

Bio-inspired Mechatronic Design for the Actuation of a Soft Orthosis for Rehabilitation and Assistance of Hands

Proyecto de Graduación (Licenciatura en Ingeniería en Mecatrónica) Instituto Tecnológico de Costa Rica. Escuela de Ingeniería en Mecatrónica, 2010.It is described the design of a mechatronic system to actuate a hand soft orthotic device for rehabilitation and assistance purposes developed by the author of this thesis within the Bio Mechatronics Department of Fraunhofer Institute for Manufacturing Engineering and Automation (IPA) based in Stuttgart, Germany. The system mimics the musculoskeletal anatomy and kinesiology of the human body by resembling the bone-muscle-tendon configuration. A key feature of the orthosis is that allows the individual movement of the fingers. The actuation consists in the use of -high contraction- Festo Pneumatic Artificial Muscles (PAMs) within a 3D printed support structure which was designed using anthropometric data to aim to comfort and ergonomics. The PAMs are operated with piezoelectric -flow proportional- valves. The sensors mimic the human somatosensory system to control the motion and to confer a haptic nature to the human interface. The use of light indicators allows visual reinforcement during exercises. The final deliverable is a testing model that is going to be used for further experiments. Finally, this orthotic device is envisioned to become a mobile solution for self-aided rehabilitation.Instituto Tecnológico de Costa Rica. Escuela de Ingeniería en Mecatrónica. Fraunhofer Institute for Manufacturing Engineering and Automation (Fraunhofer IPA)