MPC: Relevant Identification and Control in the Latent Variable Space

Control predictivo basado en modelos (MPC) es una metodología de control ampliamente utilizada en la industria por su habilidad para controlar procesos multivariable con restricciones en sus entradas y sus salidas. Se distinguen dos fases en la implementación de MPC: identificación y control. El propósito de esta tesis es doble: realizar contribuciones en la identificación para MPC y proponer una nueva metodología de control MPC. La respuesta en bucle cerrado de una implementación de MPC depende, en gran medida, de la capacidad de predicción del modelo; luego la identificación del modelo es un punto crucial en MPC y la parte que a menudo exige la mayor parte del tiempo del proyecto. El primer objetivo que cubre la tesis es la identificación para MPC. Puesto que un modelo es una aproximación del comportamiento de un proceso, dicha aproximación se puede hacer teniendo en cuenta el fin que se le va a dar al modelo. En MPC, el modelo se utiliza para realizar predicciones dentro de una ventana futura, luego la identificación para MPC (MRI) tiene en cuenta dicho uso del modelo y considera los errores de predicción dentro de dicha ventana para el ajuste de los parámetros del modelo. En esta tesis, se cubren tres temas dentro de MRI. Primero se define MRI y las distintas formas de abordarlo. Luego se compara en términos de MRI el ajuste de un modelo con múltiples entradas y múltiples salidas con el ajuste de varios modelos con múltiples entradas y una salida concluyendo que el ajuste de un único modelo con múltiples entradas y múltiples salidas proporciona mejores resultados en términos de MRI para horizontes de predicción lo suficientemente grandes. Por último, se propone el algoritmo PLS-PH para implementar MRI con modelos paramétricos en el caso de correlación en los datos de identificación. PLS-PH es un método de optimización numérica por búsqueda lineal basado en PLS (mínimos cuadrados parciales). Se muestra en un ejemplo como PLS-PH es capaz de proporcionar mejores modelos que las técnicas convencionales de MRI en modelos paramétricos en el caso de correlación en los datos de identi ficación. Una vez obtenido el modelo se puede formular el controlador predictivo. En esta tesis se propone LV-MPC, un controlador predictivo para procesos continuos que implementa la optimización en el espacio de las componentes principales.Laurí Pla, D. (2012). MPC: Relevant Identification and Control in the Latent Variable Space [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/15178Palanci

An adaptive autopilot design for an uninhabited surface vehicle

An adaptive autopilot design for an uninhabited surface vehicle Andy SK Annamalai The work described herein concerns the development of an innovative approach to the design of autopilot for uninhabited surface vehicles. In order to fulfil the requirements of autonomous missions, uninhabited surface vehicles must be able to operate with a minimum of external intervention. Existing strategies are limited by their dependence on a fixed model of the vessel. Thus, any change in plant dynamics has a non-trivial, deleterious effect on performance. This thesis presents an approach based on an adaptive model predictive control that is capable of retaining full functionality even in the face of sudden changes in dynamics. In the first part of this work recent developments in the field of uninhabited surface vehicles and trends in marine control are discussed. Historical developments and different strategies for model predictive control as applicable to surface vehicles are also explored. This thesis also presents innovative work done to improve the hardware on existing Springer uninhabited surface vehicle to serve as an effective test and research platform. Advanced controllers such as a model predictive controller are reliant on the accuracy of the model to accomplish the missions successfully. Hence, different techniques to obtain the model of Springer are investigated. Data obtained from experiments at Roadford Reservoir, United Kingdom are utilised to derive a generalised model of Springer by employing an innovative hybrid modelling technique that incorporates the different forward speeds and variable payload on-board the vehicle. Waypoint line of sight guidance provides the reference trajectory essential to complete missions successfully. The performances of traditional autopilots such as proportional integral and derivative controllers when applied to Springer are analysed. Autopilots based on modern controllers such as linear quadratic Gaussian and its innovative variants are integrated with the navigation and guidance systems on-board Springer. The modified linear quadratic Gaussian is obtained by combining various state estimators based on the Interval Kalman filter and the weighted Interval Kalman filter. Change in system dynamics is a challenge faced by uninhabited surface vehicles that result in erroneous autopilot behaviour. To overcome this challenge different adaptive algorithms are analysed and an innovative, adaptive autopilot based on model predictive control is designed. The acronym ‘aMPC’ is coined to refer to adaptive model predictive control that is obtained by combining the advances made to weighted least squares during this research and is used in conjunction with model predictive control. Successful experimentation is undertaken to validate the performance and autonomous mission capabilities of the adaptive autopilot despite change in system dynamics.EPSRC (Engineering and Physical Sciences Research Council

Multivariate Statistical Process Monitoring and Control

Application of statistical methods in monitoring and control of industrially significant processes are generally known as statistical process control (SPC). Since most of the modern day industrial processes are multivariate in nature, multivariate statistical process control (MVSPC), supplanted univariate SPC techniques. MVSPC techniques are not only significant for scholastic pursuit; it has been addressing industrial problems in recent past. . Monitoring and controlling a chemical process is a challenging task because of their multivariate, highly correlated and non-linear nature. Present work based on successful application of chemometric techniques in implementing machine learning algorithms. Two such chemometric techniques; principal component analysis (PCA) & partial least squares (PLS) were extensively adapted in this work for process identification, monitoring & Control. PCA, an unsupervised technique can extract the essential features from a data set by reducing its dimensionality without compromising any valuable information of it. PLS finds the latent variables from the measured data by capturing the largest variance in the data and achieves the maximum correlation between the predictor and response variables even if it is extended to time series data. In the present work, new methodologies; based on clustering time series data and moving window based pattern matching have been proposed for detection of faulty conditions as well as differentiating among various normal operating conditions of Biochemical reactor, Drum-boiler, continuous stirred tank with cooling jacket and the prestigious Tennessee Eastman challenge processes. Both the techniques emancipated encouraging efficiencies in their performances. The physics of data based model identification through PLS, and NNPLS, their advantages over other time series models like ARX, ARMAX, ARMA, were addressed in the present dissertation. For multivariable processes, the PLS based controllers offered the opportunity to be designed as a series of decoupled SISO controllers. For controlling non-linear complex processes neural network based PLS (NNPLS) controllers were proposed. Neural network; a supervised category of data based modeling technique was used for identification of process dynamics. Neural nets trained with inverse dynamics of the process or direct inverse neural networks (DINN) acted as controllers. Latent variable based DINNS’ embedded in PLS framework termed as NNPLS controllers. (2×2), (3×3), and (4×4) Distillation processes were taken up to implement the proposed control strategy followed by the evaluation of their closed loop performances. The subject plant wide control deals with the inter unit interactions in a plant by the proper selection of manipulated and measured variables, selection of proper control strategies. Model based Direct synthesis and DINN controllers were incorporated for controlling brix concentrations in a multiple effect evaporation process plant and their performances were compared both in servo and regulator mode

Novel strategies for process control based on hybrid semi-parametric mathematical systems

Tese de doutoramento. Engenharia Química. Universidade do Porto. Faculdade de Engenharia. 201

Innovative Surveillance and Process Control in Water Resource Recovery Facilities

Water Resource Recovery Facilities (WRRF), previously known as Wastewater Treatment Plants (WWTP), are getting increasingly complex, with the incorporation of sludge processing and resource recovery technologies. Along with maintaining a stringent effluent water quality standard, the focus is gradually shifting towards energy-efficient operations and recovery of resources. The new objectives of the WRRF demand an economically optimal operation of processes that are subjected to extreme variations in flowrate and composition at the influent. The application of online monitoring, process control, and automation in WRRF has already shown a steady increase in the past decade. However, the advanced model-based optimal control strategies, implemented in most process industries, are less common in WRRF. The complex nature of biological processes, the unavailability of simplified process models, and a lack of cost-effective surveillance infrastructure have often hindered the implementation of advanced control strategies in WRRF. The ambition of this research is to implement and validate cost-efficient monitoring alternatives and advanced control strategies for WRRF by fully utilizing the powerful Internet of Things (IoT) and data science tools. The first step towards implementing an advanced control strategy is to ensure the availability of surveillance infrastructure for monitoring nutrient compositions in WRRF processes. In Paper A, a soft sensor, based on Extended Kalman Filter, is developed for estimating water-quality parameters in a Sequential Batch MBBR process using reliable and inexpensive online sensors. The model used in the soft sensor combines the mechanistic understanding of the nutrient removal process with a statistical correlation between nutrient composition and easy-to-measure parameters. Paper B demonstrates the universality of the soft sensor through validation tests conducted in a Continuous Multistage MBBR pilot plant. The drift in soft-sensor estimation caused by a mismatch between the mathematical model and process behavior is studied in Paper B. The robustness of the soft sensor is assessed by observing estimated nutrient composition values for a period of three months. A systematic method to calibrate the measurement model and update model parameters using data from periodic lab measurements are discussed in Paper B. The term SCADA has been ubiquitous while mentioning online monitoring and control strategy deployment in WRRFs. The present digital world of affordable communication hardware, compact single board processors, and high computational power presents several options for remote monitoring and deployment of soft sensors. In Paper C, a cost-effective IoT strategy is developed by using an open-source programming language and inexpensive hardware. The functionalities of the IoT infrastructure are demonstrated by using it to deploy a soft sensor script in the ContinuousMultistage MBBR pilot plant. A cost-comparison between the commercially available alternatives presented in Paper A and the open-source IoT strategy in Paper B and Paper C highlights the benefits of the new monitoring infrastructure. Lack of reliable control models have often been the cause for the poor performance of advanced control strategies, such as Model Predictive Controls (MPC) when implemented to complex biological nutrient removal processes. Paper D attempts to overcome the inadequacies of the linear prediction model by combining a recursive model parameter estimator with the linear MPC. The new MPC variant, called the adaptive MPC (AMPC), reduces the dependency of MPC on the accuracy of its prediction model. The performance of the AMPC is compared with that of a linear MPC, nonlinear MPC, and the traditional proportional-integral cascade control through simulator-based evaluations conducted on the Benchmark Simulator platform(BSM2). The advantages of AMPC compared to its counterparts, in terms of reducing the aeration energy, curtailing the number of effluent ammonia violations, and the use of computational resources, are highlighted in Paper D. The complex interdependencies between different processes in a WRRF pose a significant challenge in defining constant reference points for WRRFs operations. A strategy that decides control outputs based on economic parameters rather than maintaining a fixed reference set-point is introduced in Paper E. The model-based control strategy presented in Paper D is further improved by including economic parameters in the MPC’s objective function. The control strategy known as Economic MPC (EMPC) is implemented for optimal dosage of magnesium hydroxide in a struvite recovery unit installed in a WRRF. A comparative study performed on the BSM2 platform demonstrates a significant improvement in overall profitability for the EMPC when compared to a constant or a feed-forward flow proportional control strategy. The resilience of the EMPC strategy to variations in the market price of struvite is also presented in Paper E. A combination of cost-effective monitoring infrastructure and advanced control strategies using advanced IoTs and data science tools have been documented to overcome some of the critical problems encountered in WRRFs. The overall improvement in process efficiency, reduction in operating costs, an increase in resource recovery, and a substantial reduction in the price of online monitoring infrastructure contribute to the overall aim of transitioning WRRFs to a self-sustaining facility capable of generating value-added products.Water Resource Recovery Facilities (WRRF), tidligere kjent som avløpsrenseanlegg (WWTP), blir stadig mer komplekse ettersom flere prosess steg tillegges anleggene i form av slambehandling og ressursgjenvinningsteknologi. Foruten hovedmålet om å imøtekomme strenge avløpsvannskvalitetskrav, har anleggenes fokus gradvis skiftet mot energieffektiv drift og gjenvinning av ressurser. Slike nye mål krever økonomisk optimal drift av prosesser som er utsatt for ekstreme variasjoner i volum og sammensetning av tilløp. Bruk av online overvåking, prosesskontroll og automatisering i WRRF har jevnt økt det siste tiåret. Likevel er avanserte modellbaserte kontrollstrategier for optimalisering ikke vanlig i WRRF, i motsetning til de fleste prosessindustrier. Komplekse forhold i biologiske prosesser, mangel på tilgang til pålitelige prosessmodeller og mangel på kostnadseffektiv overvåkingsinfrastruktur har ofte hindret implementeringen av avanserte kontrollstrategier i WRRF. Ambisjonen med denne avhandlingen er å implementere og validere kostnadseffektive overvåkingsalternativer og avanserte kontrollstrategier somutnytter kraftige Internet of Things (IoT) og datavitenskapelige verktøy i WRRF sammenheng. Det første steget mot implementering av en avansert kontrollstrategi er å sørge for tilgjengelighet av overvåkingsinfrastruktur for måling av næringsstoffer i WRRF-prosesser. Paper A demonstrerer en virtuell sensor basert på et utvidet Kalman filter, utviklet for å estimere vannkvalitetsparametere i en sekvensiell batch MBBR prosess ved hjelp av pålitelige og rimelige online sensorer. Modellen som brukes i den virtuelle sensoren kombinerer en mekanistisk forståelse av prosessen for fjerning av næringsstoffer fra avløpsvann med et statistisk sammenheng mellom næringsstoffsammensetning i avløpsvann og parametere som er enkle å måle. Paper B demonstrerer det universale bruksaspektet til den virtuelle sensoren gjennom valideringstester utført i et kontinuerlig flertrinns MBBR pilotanlegg. Feilene i sensorens estimering forårsaket av uoverensstemmelse mellom den matematiske modellen og prosesseatferden er undersøkt i Paper B. Robustheten til den virtuelle sensoren ble vurdert ved å observere estimerte næringssammensetningsverdier i en periode på tre måneder. En systematisk metode for å kalibrere målemodellen og oppdatere modellparametere ved hjelp av data fra periodiske laboratoriemålinger er diskutert i Paper B. Begrepet SCADA har alltid vært til stede når online overvåking og kontrollstrategi innen WRRF er nevnt. Den nåværende digitale verdenen med god tilgjengelighet av rimelig kommunikasjonsmaskinvare, kompakte enkeltkortprosessorer og høy beregningskraft presenterer flere muligheter for fjernovervåking og implementering av virtuelle sensorer. Paper C viser til utvikling av en kostnadseffektiv IoT-strategi ved hjelp av et programmeringsspråk med åpen kildekode og rimelig maskinvare. Funksjonalitetene i IoT-infrastruktur demonstreres gjennom implementering av et virtuelt sensorprogram i et kontinuerlig flertrinns MBBR pilotanlegg. En kostnadssammenligning mellom de kommersielt tilgjengelige alternativene som presenteres i Paper A og åpen kildekode-IoT-strategi i Paper B og Paper C fremhever fordelene med den nye overvåkingsinfrastrukturen. Mangel på pålitelige kontrollmodeller har ofte vært årsaken til svake resultater i avanserte kontrollstrategier, som for eksempel Model Predictive Control (MPC) når de implementeres i komplekse biologiske prosesser for fjerning av næringsstoffer. Paper D prøver å løse manglene i MPC ved å kombinere en rekursiv modellparameterestimator med lineær MPC. Den nye MPC-varianten, kalt Adaptiv MPC (AMPC), reduserer MPCs avhengighet av nøyaktigheten i prediksjonsmodellen. Ytelsen til AMPC sammenlignes med ytelsen til en lineær MPC, ikke-lineær MPC og tradisjonell proportionalintegral kaskadekontroll gjennom simulatorbaserte evalueringer utført på Benchmark Simulator plattformen (BSM2). Fordelene med AMPC sammenlignet med de andre kontrollstrategiene er fremhevet i Paper D og demonstreres i sammenheng redusering av energibruk ved lufting i luftebasseng, samt redusering i antall brudd på utslippskrav for ammoniakk og bruk av beregningsressurser. De komplekse avhengighetene mellom forskjellige prosesser i en WRRF utgjør en betydelig utfordring når man skal definere konstante referansepunkter for WRRF under drift. En strategi som bestemmer kontrollsignaler basert på økonomiske parametere i stedet for å opprettholde et fast referansesettpunkt introduseres i Paper E. Den modellbaserte kontrollstrategien fra PaperDforbedres ytterligere ved å inkludere økonomiske parametere iMPCs objektiv funksjon. Denne kontrollstrategien kalles Economic MPC (EMPC) og er implementert for optimal dosering av magnesiumhydroksid i en struvit utvinningsenhet installert i en WRRF. En sammenligningsstudie utført på BSM2 plattformen viste en betydelig forbedring i den totale lønnsomheten ved bruk av EMPC sammenlignet med en konstant eller en flow proportional kontrollstrategi. Robustheten til EMPC-strategien for variasjoner i markedsprisen på struvit er også demonstrert i Paper E. En kombinasjon av kostnadseffektiv overvåkingsinfrastruktur og avanserte kontrollstrategier ved hjelp av avansert IoT og datavitenskapelige verktøy er brukt for å løse flere kritiske utfordringer i WRRF. Den samlede forbedringen i prosesseffektivitet, reduksjon i operasjonskostnader, økt ressursgjenvinning og en betydelig reduksjon i pris for online overvåkningsinfrastruktur bidrar til det overordnede målet om å gå over til bærekraftige WRRF som er i stand til å generere verdiskapende produkter.DOSCON A