Optimization of storage and picking systems in warehouses

La croissance du commerce électronique exige une hausse des performances des systèmes d'entreposage, qui sont maintenant repensés pour faire face à un volume massif de demandes à être satisfait le plus rapidement possible. Le système manuel et le système à robots mobile (SRM) sont parmi les plus utilisés pour ces activités. Le premier est un système centré sur l'humain pour réaliser des opérations complexes que les robots actuels ne peuvent pas effectuer. Cependant, les nouvelles générations de robots autonomes mènent à un remplacement progressif par le dernier pour augmenter la productivité. Quel que soit le système utilisé, plusieurs problèmes interdépendants doivent être résolus pour avoir des processus de stockage et de prélèvement efficaces. Les problèmes de stockage concernent les décisions d'où stocker les produits dans l'entrepôt. Les problèmes de prélèvement incluent le regroupement des commandes à exécuter ensemble et les itinéraires que les cueilleurs et les robots doivent suivre pour récupérer les produits demandés. Dans le système manuel, ces problèmes sont traditionnellement résolus à l'aide de politiques simples que les préparateurs peuvent facilement suivre. Malgré l'utilisation de robots, la même stratégie de solution est répliquée aux problèmes équivalents trouvés dans le SRM. Dans cette recherche, nous étudions les problèmes de stockage et de prélèvement rencontrés lors de la conception du système manuel et du SRM. Nous développons des outils d'optimisation pour aider à la prise de décision pour mettre en place leurs processus, en améliorant les mesures de performance typiques de ces systèmes. Certains problèmes traditionnels sont résolus avec des techniques améliorées, tandis que d'autres sont intégrés pour être résolus ensemble au lieu d'optimiser chaque sous-système de manière indépendante. Nous considérons d'abord un système manuel avec un ensemble connu de commandes et intégrons les décisions de stockage et de routage. Le problème intégré et certaines variantes tenant compte des politiques de routage communes sont modélisés mathématiquement. Une métaheuristique générale de recherche de voisinage variable est présentée pour traiter des instances de taille réelle. Des expériences attestent de l'efficience de la métaheuristique proposée par rapport aux modèles exacts et aux politiques de stockage communes. Lorsque les demandes futures sont incertaines, il est courant d'utiliser une stratégie de zonage qui divise la zone de stockage en zones et attribue les produits les plus demandés aux meilleures zones. Les tailles des zones sont à déterminer. Généralement, des dimensions arbitraires sont choisies, mais elles ignorent les caractéristiques de l'entrepôt et des demandes. Nous abordons le problème de dimensionnement des zones pour déterminer quels facteurs sont pertinents pour choisir de meilleures tailles de zone. Les données générées à partir de simulations exhaustives sont utilisées pour trainer quatre modèles de régression d'apprentissage automatique - moindres carrés ordinaire, arbre de régression, forêt aléatoire et perceptron multicouche - afin de prédire les dimensions optimales des zones en fonction de l'ensemble de facteurs pertinents identifiés. Nous montrons que tous les modèles entraînés suggèrent des dimensions sur mesure des zones qui performent meilleur que les dimensions arbitraires couramment utilisées. Une autre approche pour résoudre les problèmes de stockage pour le système manuel et pour le SRM considère les corrélations entre les produits. L'idée est que les produits régulièrement demandés ensemble doivent être stockés près pour réduire les coûts de routage. Cette politique de stockage peut être modélisée comme une variante du problème d'affectation quadratique (PAQ). Le PAQ est un problème combinatoire traditionnel et l'un des plus difficiles à résoudre. Nous examinons les variantes les plus connues du PAQ et développons une puissante métaheuristique itérative de recherche tabou mémétique en parallèle capable de les résoudre. La métaheuristique proposée s'avère être parmi les plus performantes pour le PAQ et surpasse considérablement l'état de l'art pour ses variantes. Les SRM permettent de repositionner facilement les pods d'inventaire pendant les opérations, ce qui peut conduire à un processus de prélèvement plus économe en énergie. Nous intégrons les décisions de repositionnement des pods à l'attribution des commandes et à la sélection des pods à l'aide d'une stratégie de prélèvement par vague. Les pods sont réorganisés en tenant compte du moment et de l'endroit où ils devraient être demandés au futur. Nous résolvons ce problème en utilisant la programmation stochastique en tenant compte de l'incertitude sur les demandes futures et suggérons une matheuristique de recherche locale pour résoudre des instances de taille réelle. Nous montrons que notre schéma d'approximation moyenne de l'échantillon est efficace pour simuler les demandes futures puisque nos méthodes améliorent les solutions trouvées lorsque les vagues sont planifiées sans tenir compte de l'avenir. Cette thèse est structurée comme suit. Après un chapitre d'introduction, nous présentons une revue de la littérature sur le système manuel et le SRM, et les décisions communes prises pour mettre en place leurs processus de stockage et de prélèvement. Les quatre chapitres suivants détaillent les études pour le problème de stockage et de routage intégré, le problème de dimensionnement des zones, le PAQ et le problème de repositionnement de pod. Nos conclusions sont résumées dans le dernier chapitre.The rising of e-commerce is demanding an increase in the performance of warehousing systems, which are being redesigned to deal with a mass volume of demands to be fulfilled as fast as possible. The manual system and the robotic mobile fulfillment system (RMFS) are among the most commonly used for these activities. The former is a human-centered system that handles complex operations that current robots cannot perform. However, newer generations of autonomous robots are leading to a gradual replacement by the latter to increase productivity. Regardless of the system used, several interdependent problems have to be solved to have efficient storage and picking processes. Storage problems concern decisions on where to store products within the warehouse. Picking problems include the batching of orders to be fulfilled together and the routes the pickers and robots should follow to retrieve the products demanded. In the manual system, these problems are traditionally solved using simple policies that pickers can easily follow. Despite using robots, the same solution strategy is being replicated to the equivalent problems found in the RMFS. In this research, we investigate storage and picking problems faced when designing manual and RMFS warehouses. We develop optimization tools to help in the decision-making process to set up their processes and improve typical performance measures considered in these systems. Some classic problems are solved with improved techniques, while others are integrated to be solved together instead of optimizing each subsystem sequentially. We first consider a manual system with a known set of orders and integrate storage and routing decisions. The integrated problem and some variants considering common routing policies are modeled mathematically. A general variable neighborhood search metaheuristic is presented to deal with real-size instances. Computational experiments attest to the effectiveness of the metaheuristic proposed compared to the exact models and common storage policies. When future demands are uncertain, it is common to use a zoning strategy to divide the storage area into zones and assign the most-demanded products to the best zones. Zone sizes are to be determined. Commonly, arbitrary sizes are chosen, which ignore the characteristics of the warehouse and the demands. We approach the zone sizing problem to determine which factors are relevant to choosing better zone sizes. Data generated from exhaustive simulations are used to train four machine learning regression models - ordinary least squares, regression tree, random forest, and multilayer perceptron - to predict the optimal zone sizes given the set of relevant factors identified. We show that all trained models suggest tailor-made zone sizes with better picking performance than the arbitrary ones commonly used. Another approach to solving storage problems, both in the manual and RMFS, considers the correlations between products. The idea is that products constantly demanded together should be stored closer to reduce routing costs. This storage policy can be modeled as a quadratic assignment problem (QAP) variant. The QAP is a traditional combinatorial problem and one of the hardest to solve. We survey the most traditional QAP variants and develop a powerful parallel memetic iterated tabu search metaheuristic capable of solving them. The proposed metaheuristic is shown to be among the best performing ones for the QAP and significantly outperforms the state-of-the-art for its variants. The RMFS allows easy repositioning of inventory pods during operations that can lead to a more energy-efficient picking process. We integrate pod repositioning decisions with order assignment and pod selection using a wave picking strategy such that pods are parked after being requested considering when and where they are expected to be requested next. We solve this integrated problem using stochastic programming considering the uncertainty about future demands and suggest a local search matheuristic to solve real-size instances. We show that our sample average approximation scheme is effective to simulate future demands since our methods improve solutions found when waves are planned without considering the future demands. This thesis is structured as follows. After an introductory chapter, we present a literature review on the manual and RMFS, and common decisions made to set up their storage and picking processes. The next four chapters detail the studies for the integrated storage and routing problem, the zone sizing problem, the QAP, and the pod repositioning problem. Our findings are summarized in the last chapter

Decentralized algorithm of dynamic task allocation for a swarm of homogeneous robots

The current trends in the robotics field have led to the development of large-scale swarm robot systems, which are deployed for complex missions. The robots in these systems must communicate and interact with each other and with their environment for complex task processing. A major problem for this trend is the poor task planning mechanism, which includes both task decomposition and task allocation. Task allocation means to distribute and schedule a set of tasks to be accomplished by a group of robots to minimize the cost while satisfying operational constraints. Task allocation mechanism must be run by each robot, which integrates the swarm whenever it senses a change in the environment to make sure the robot is assigned to the most appropriate task, if not, the robot should reassign itself to its nearest task. The main contribution in this thesis is to maximize the overall efficiency of the system by minimizing the total time needed to accomplish the dynamic task allocation problem. The near-optimal allocation schemes are found using a novel hybrid decentralized algorithm for a dynamic task allocation in a swarm of homogeneous robots, where the number of the tasks is more than the robots present in the system. This hybrid approach is based on both the Simulated Annealing (SA) optimization technique combined with the Discrete Particle Swarm Optimization (DPSO) technique. Also, another major contribution in this thesis is the formulation of the dynamic task allocation equations for the homogeneous swarm robotics using integer linear programming and the cost function and constraints are introduced for the given problem. Then, the DPSO and SA algorithms are developed to accomplish the task in a minimal time. Simulation is implemented using only two test cases via MATLAB. Simulation results show that PSO exhibits a smaller and more stable convergence characteristics and SA technique owns a better quality solution. Then, after developing the hybrid algorithm, which combines SA with PSO, simulation instances are extended to include fifteen more test cases with different swarm dimensions to ensure the robustness and scalability of the proposed algorithm over the traditional PSO and SA optimization techniques. Based on the simulation results, the hybrid DPSO/SA approach proves to have a higher efficiency in both small and large swarm sizes than the other traditional algorithms such as Particle Swarm Optimization technique and Simulated Annealing technique. The simulation results also demonstrate that the proposed approach can dislodge a state from a local minimum and guide it to the global minimum. Thus, the contributions of the proposed hybrid DPSO/SA algorithm involve possessing both the pros of high quality solution in SA and the fast convergence time capability in PSO. Also, a parameters\u27 selection process for the hybrid algorithm is proposed as a further contribution in an attempt to enhance the algorithm efficiency because the heuristic optimization techniques are very sensitive to any parameter changes. In addition, Verification is performed to ensure the effectiveness of the proposed algorithm by comparing it with results of an exact solver in terms of computational time, number of iterations and quality of solution. The exact solver that is used in this research is the Hungarian algorithm. This comparison shows that the proposed algorithm gives a superior performance in almost all swarm sizes with both stable and small execution time. However, it also shows that the proposed hybrid algorithm\u27s cost values which is the distance traveled by the robots to perform the tasks are larger than the cost values of the Hungarian algorithm but the execution time of the hybrid algorithm is much better. Finally, one last contribution in this thesis is that the proposed algorithm is implemented and extensively tested in a real experiment using a swarm of 4 robots. The robots that are used in the real experiment called Elisa-III robots

Hybridization of enhanced ant colony system and Tabu search algorithm for packet routing in wireless sensor network

In Wireless Sensor Network (WSN), high transmission time occurs when search agent focuses on the same sensor nodes, while local optima problem happens when agent gets trapped in a blind alley during searching. Swarm intelligence algorithms have been applied in solving these problems including the Ant Colony System (ACS) which is one of the ant colony optimization variants. However, ACS suffers from local optima and stagnation problems in medium and large sized environments due to an ineffective exploration mechanism. This research proposes a hybridization of Enhanced ACS and Tabu Search (EACS(TS)) algorithm for packet routing in WSN. The EACS(TS) selects sensor nodes with high pheromone values which are calculated based on the residual energy and current pheromone value of each sensor node. Local optima is prevented by marking the node that has no potential neighbour node as a Tabu node and storing it in the Tabu list. Local pheromone update is performed to encourage exploration to other potential sensor nodes while global pheromone update is applied to encourage the exploitation of optimal sensor nodes. Experiments were performed in a simulated WSN environment supported by a Routing Modelling Application Simulation Environment (RMASE) framework to evaluate the performance of EACS(TS). A total of 6 datasets were deployed to evaluate the effectiveness of the proposed algorithm. Results showed that EACS(TS) outperformed in terms of success rate, packet loss, latency, and energy efficiency when compared with single swarm intelligence routing algorithms which are Energy-Efficient Ant-Based Routing (EEABR), BeeSensor and Termite-hill. Better performances were also achieved for success rate, throughput, and latency when compared to other hybrid routing algorithms such as Fish Swarm Ant Colony Optimization (FSACO), Cuckoo Search-based Clustering Algorithm (ICSCA), and BeeSensor-C. The outcome of this research contributes an optimized routing algorithm for WSN. This will lead to a better quality of service and minimum energy utilization

1994 NASA-HU American Society for Engineering Education (ASEE) Summer Faculty Fellowship Program

Since 1964, the National Aeronautics and Space Administration (NASA) has supported a program of summer faculty fellowships for engineering and science educators. In a series of collaborations between NASA research and development centers and nearby universities, engineering faculty members spend 10 weeks working with professional peers on research. The Summer Faculty Program Committee of the American Society for Engineering Education supervises the programs. Objectives: (1) To further the professional knowledge of qualified engineering and science faculty members; (2) To stimulate and exchange ideas between participants and NASA; (3) To enrich and refresh the research and teaching activities of participants' institutions; (4) To contribute to the research objectives of the NASA center

A stagnation-aware cooperative parallel breakout local search algorithm for the quadratic assignment problem

The Quadratic Assignment Problem (QAP) is one of the most challenging NP-Hard combinatorial optimization problems. Circuit-layout design, transportation/traffic engineering, and assigning gates to airplanes are some of the interesting applications of the QAP. In this study, we introduce an enhanced version of a recent local search heuristic, Breakout Local Search Algorithm (BLS), by using the Levenshtein Distance metric for checking the similarity of the new starting points to previously explored QAP permutations. The similarity-checking process prevents the local search algorithm, BLS, from getting stuck in already-explored areas. In addition, the proposed BLS Algorithm (BLS-OpenMP) incorporates multi-threaded computation using OpenMP. The stagnation-aware search for the optimal solutions of the QAP is executed concurrently on several cores with diversified trajectories while considering their similarity to already-discovered local optima. The exploration of the search space is improved by selecting the starting points intelligently and speeding up the fitness evaluations linearly with number of processors/threads. BLS-OpenMP has been tested on the hardest 59 problem instances of the QAPLIB, and it obtained 57 of the best known results. The overall deviation of the achieved solutions from the best known results is 0.019% on average, which is a significant improvement compared with state-of-the-art algorithms

Proceedings of the Twentieth Conference of the Association of Christians in the Mathematical Sciences

The proceedings of the twentieth conference of the Associate of Christians in the Mathematical Sciences held at Redeemer University College from May 27-30, 2015

Aeronautical engineering: A continuing bibliography with indexes (supplement 301)

This bibliography lists 1291 reports, articles, and other documents introduced into the NASA scientific and technical information system in Feb. 1994. Subject coverage includes: design, construction and testing of aircraft and aircraft engines; aircraft components, equipment, and systems; ground support systems; and theoretical and applied aspects of aerodynamics and general fluid dynamics

Current Issues of Water Management

There is an estimated 1.4 billion km3 of water in the world but only approximately three percent (39 million km3) of it is available as fresh water. Moreover, most of this fresh water is found as ice in the arctic regions, deep groundwater or atmospheric water. Since water is the source of life and essential for all life on the planet, the use of this resource is a highly important issue. "Water management" is the general term used to describe all the activities that manage the optimum use of the world's water resources. However, only a few percent of the fresh water available can be subjected to water management. It is still an enormous amount, but what's unique about water is that unlike other resources, it is irreplaceable. This book provides a general overview of various topics within water management from all over the world. The topics range from politics, current models for water resource management of rivers and reservoirs to issues related to agriculture. Water quality problems, the development of water demand and water pricing are also addressed. The collection of contributions from outstanding scientists and experts provides detailed information about different topics and gives a general overview of the current issues in water management. The book covers a wide range of current issues, reflecting on current problems and demonstrating the complexity of water management

Elements of Ion Linear Accelerators, Calm in The Resonances, Other_Tales

The main part of this book, Elements of Linear Accelerators, outlines in Part 1 a framework for non-relativistic linear accelerator focusing and accelerating channel design, simulation, optimization and analysis where space charge is an important factor. Part 1 is the most important part of the book; grasping the framework is essential to fully understand and appreciate the elements within it, and the myriad application details of the following Parts. The treatment concentrates on all linacs, large or small, intended for high-intensity, very low beam loss, factory-type application. The Radio-Frequency-Quadrupole (RFQ) is especially developed as a representative and the most complicated linac form (from dc to bunched and accelerated beam), extending to practical design of long, high energy linacs, including space charge resonances and beam halo formation, and some challenges for future work. Also a practical method is presented for designing Alternating-Phase- Focused (APF) linacs with long sequences and high energy gain. Full open-source software is available. The following part, Calm in the Resonances and Other Tales, contains eyewitness accounts of nearly 60 years of participation in accelerator technology. (September 2023) The LINACS codes are released at no cost and, as always,with fully open-source coding. (p.2 & Ch 19.10)Comment: 652 pages. Some hundreds of figures - all images, there is no data in the figures. (September 2023) The LINACS codes are released at no cost and, as always,with fully open-source coding. (p.2 & Ch 19.10