An Engineering Process model for managing a digitalised life-cycle of products in the Industry 4.0

The Internet of Things (IoT), and more specifically the industrial IoT, is revolutionising industry. This technology has catalyzed the fourth industrial revolution and inspired movements such as Industry 4.0, the Industrial Internet Consortium and Society 5.0. Morphing an industrial process or assembly line to aggregate Internet-connected devices and systems does not complete the picture. The concept penetrates all aspects of the engineering process (EP) which encompasses the full lifecycle of the product/solution. Phases of the EP traditionally tended to be sequential but, with the IoT, can now evolve and influence other phases throughout the product/solution lifecycle. The EU-funded Arrowhead Tools project aims to promote a service-oriented architecture (SOA) to allow tools within each phase of the engineering process to interact with each other. This paper, applies the proposed EP model to a real value chain composed of multiple stakeholders adopting different EPs for the life-cycle management of a Smart Boiler System

Eco‐Holonic 4.0 Circular Business Model to Conceptualize Sustainable Value Chain Towards Digital Transition

The purpose of this paper is to conceptualize a circular business model based on an Eco-Holonic Architecture, through the integration of circular economy and holonic principles. A conceptual model is developed to manage the complexity of integrating circular economy principles, digital transformation, and tools and frameworks for sustainability into business models. The proposed architecture is multilevel and multiscale in order to achieve the instantiation of the sustainable value chain in any territory. The architecture promotes the incorporation of circular economy and holonic principles into new circular business models. This integrated perspective of business model can support the design and upgrade of the manufacturing companies in their respective industrial sectors. The conceptual model proposed is based on activity theory that considers the interactions between technical and social systems and allows the mitigation of the metabolic rift that exists between natural and social metabolism. This study contributes to the existing literature on circular economy, circular business models and activity theory by considering holonic paradigm concerns, which have not been explored yet. This research also offers a unique holonic architecture of circular business model by considering different levels, relationships, dynamism and contextualization (territory) aspects

System of Systems Lifecycle Management: A New Concept Based on Process Engineering Methodologies

In order to tackle interoperability issues of large-scale automation systems, SOA (Service-Oriented Architecture) principles, where information exchange is manifested by systems providing and consuming services, have already been introduced. However, the deployment, operation, and maintenance of an extensive SoS (System of Systems) mean enormous challenges for system integrators as well as network and service operators. The existing lifecycle management approaches do not cover all aspects of SoS management; therefore, an integrated solution is required. The purpose of this paper is to introduce a new lifecycle approach, namely the SoSLM (System of Systems Lifecycle Management). This paper first provides an in-depth description and comparison of the most relevant process engineering methodologies and ITSM (Information Technology Service Management) frameworks, and how they affect various lifecycle management strategies. The paper’s novelty strives to introduce an Industry 4.0-compatible PLM (Product Lifecycle Management) model and to extend it to cover SoS management-related issues on well-known process engineering methodologies. The presented methodologies are adapted to the PLM model, thus creating the recommended SoSLM model. This is supported by demonstrations of how the IIoT (Industrial Internet of Things) applications and services can be developed and handled. Accordingly, complete implementation and integration are presented based on the proposed SoSLM model, using the Arrowhead framework that is available for IIoT SoS. View Full-Tex

An IoT Toolchain Architecture for Planning, Running and Managing a Complete Condition Monitoring Scenario

Condition Monitoring (CM) is an extremely critical application of the Internet of Things (IoT) within Industry 4.0 and Smart City scenarios, especially following the recent energy crisis. CM aims to monitor the status of a physical appliance over time and in real time in order to react promptly when anomalies are detected, as well as perform predictive maintenance tasks. Current deployments suffer from both interoperability and management issues within their engineering process at all phases – from their design to their deployment, to their management –, often requiring human intervention. Furthermore, the fragmentation of the IoT landscape and the heterogeneity of IoT solutions hinder a seamless onboarding process of legacy devices and systems. In this paper, we tackle these problems by first proposing an architecture for CM based on both abstraction layers and toolchains, i.e., automated pipelines of engineering tools aimed at supporting the engineering process. In particular, we introduce four different toolchains, each of them dedicated to a well-defined task (e.g., energy monitoring). This orthogonal separation of concerns aims to simplify both the understanding of a complex ecosystem and the accomplishment of independent tasks. We then illustrate our implementation of a complete CM system that follows said architecture as a real Structural Health Monitoring (SHM) pilot of the Arrowhead Tools project, by describing in detail every single tool that we developed. We finally show how our pilot achieves the main objectives of the project: the reduction of engineering costs, the integration of legacy systems, and the interoperability with IoT frameworks

Reengineering and development of IoT Systems for Home Automation

BEng Thesis, Instituto Superior de Engenharia do Porto.With the increasing adoption of technology in today’s houses, electricity is at an all-time high demand. In fact, given the plethora of vital electricity-powered appliances used every day, such as refrigerators, washing machines, and so forth, it has been proven difficult to even handle all devices’ electric consumption. To reduce consumption costs and turn it into a more manageable process, the concept of flex-offers was created. A flex-offer is built around scheduling energy usage in conjunction with the prices of electricity, as provided by an energy market. More specifically, a flex-offer is an energy consumption offer containing the user’s energy consumption flexibility, which is sent to an entity called the Aggregator, who aggregates together flex-offers from multiple parties, bargains with the energy market, and responds to each flex-offer with a schedule that meets the lowest prices for consumption, while still satisfying the users’ needs. By using flex-offers on a house’s equipment, the idea of FlexHousing was born. The aspired goal of the CISTER Research Center’s FlexHousing project is to deliver a platform where users can register their smart appliances, regardless of its brand and distributor, set up preferences for the devices’ usage, and let the system manage the energy consumption and device activation schedules based on the energy market prices. A previous project had already built a prototype of the FlexHousing system. Nevertheless, the original platform had many limitations and lacked maturity from a software engineering point of view, and the goal of this internship is to apply a reengineering process on the FlexHousing project, while also adding new features to it. Thus, the project’s domain model, its database, and class structures were altered to satisfy the new requirements. Furthermore, its web platform was rebuilt from the ground up. Also, a new interface was developed to facilitate support for devices of different brands. As a proof of concept for the benefits provided by this new interface, a connection with a new device (Sonoff Pow) was also established. Moreover, a new functionality was developed to identify a device’s type of appliance based on its energy consumption, in other words, to specify if a device is, for instance, a refrigerator or not. Finally, another new feature was added in which, based on a device’s type and its energy consumption pattern, the flex-offer creation is automated, minimizing user input. As planned, the FlexHousing platform now supports multiple types of devices, and has a software interface to support more types in the future with minimal effort. The flex-offer creation process has been simplified and is now partially automated. Finally, the web platform’s UI has been updated, becoming more intuitive and appealing to the user.info:eu-repo/semantics/publishedVersio

Toolchain Modeling: Comprehensive Engineering Plans for Industry 4.0

The fourth industrial revolution (Industry 4.0) elevates the complexity and autonomy of industrial systems and engineering environments to levels not seen before. The novel challenges involve not only the software running on the partaking autonomous devices, but also architectural considerations and the technological infrastructure around the entire engineering process. In this paper, complementing the trends in industrial systems design, we propose an approach to toolchain modeling, i.e. an integrated specification for the interoperability of tools along with the holistic architectural framework, designed in the context of the Arrowhead Framework. In particular, we propose an intuitive, yet founded definition for toolchains and their mappings to a versatile engineering process model. Those definitions then serve as a basis for proposing our comprehensive toolchain modeling approach. The methodology is demonstrated using (simplified) real-world engineering case studies based on the Arrowhead Framework and platform

A Framework for Industry 4.0

The potential of the Industry 4.0 will allow the national industry to develop all kinds of procedures, especially in terms of competitive differentiation. The prospects and motivations behind Industry 4.0 are related to the management that is essentially geared towards industrial internet, to the integrated analysis and use of data, to the digitalization of products and services, to new disruptive business models and to the cooperation within the value chain. It is through the integration of Cyber-Physical Systems (CPS), into the maintenance process that it is possible to carry out a continuous monitoring of industrial machines, as well as to apply advanced techniques for predictive and proactive maintenance. The present work is based on the MANTIS project, aiming to construct a specific platform for the proactive maintenance of industrial machines, targeting particularly the case of GreenBender ADIRA Steel Sheet. In other words, the aim is to reduce maintenance costs, increase the efficiency of the process and consequently the profit. Essentially, the MANTIS project is a multinational research project, where the CISTER Research Unit plays a key role, particularly in providing the communications infrastructure for one MANTIS Pilot. The methodology is based on a follow-up study, which is jointly carried with the client, as well as within the scope of the implementation of the ADIRA Pilot. The macro phases that are followed in the present work are: 1) detailed analysis of the business needs; 2) preparation of the architecture specification; 3) implementation/development; 4) tests and validation; 5) support; 6) stabilization; 7) corrective and evolutionary maintenance; and 8) final project analysis and corrective measures to be applied in future projects. The expected results of the development of such project are related to the integration of the industrial maintenance process, to the continuous monitoring of the machines and to the application of advanced techniques of preventive and proactive maintenance of industrial machines, particularly based on techniques and good practices of the Software Engineering area and on the integration of Cyber-Physical Systems.O potencial desenvolvido pela Indústria 4.0 dotará a indústria nacional de capacidades para desenvolver todo o tipo de procedimentos, especialmente a nível da diferenciação competitiva. As perspetivas e as motivações por detrás da Indústria 4.0 estão relacionadas com uma gestão essencialmente direcionada para a internet industrial, com uma análise integrada e utilização de dados, com a digitalização de produtos e de serviços, com novos modelos disruptivos de negócio e com uma cooperação horizontal no âmbito da cadeia de valor. É através da integração dos sistemas ciber-físicos no processo de manutenção que é possível proceder a um monitoramento contínuo das máquinas, tal como à aplicação de técnicas avançadas para a manutenção preditiva e pró-ativa das mesmas. O presente trabalho é baseado no projeto MANTIS, objetivando, portanto, a construção de uma plataforma específica para a manutenção pró-ativa das máquinas industriais, neste caso em concreto das prensas, que serão as máquinas industriais analisadas ao longo do presente trabalho. Dito de um outro modo, objetiva-se, através de uma plataforma em específico, reduzir todos os custos da sua manutenção, aumentando, portanto, os lucros industriais advindos da produção. Resumidamente, o projeto MANTIS consiste num projeto de investigação multinacional, onde a Unidade de Investigação CISTER desenvolve um papel fundamental, particularmente no fornecimento da infraestrutura de comunicação no Piloto MANTIS. A metodologia adotada é baseada num estudo de acompanhamento, realizado em conjunto com o cliente, e no âmbito da implementação do Piloto da ADIRA. As macro fases que são compreendidas por esta metodologia, e as quais serão seguidas, são: 1) análise detalhada das necessidades de negócio; 2) preparação da especificação da arquitetura; 3) implementação/desenvolvimento; 4) testes e validação; 5) suporte; 6) estabilização; 7) manutenção corretiva e evolutiva; e 8) análise final do projeto e medidas corretivas a aplicar em projetos futuros. Os resultados esperados com o desenvolvimento do projeto estão relacionados com a integração do processo de manutenção industrial, a monitorização contínua das máquinas e a aplicação de técnicas avançadas de manutenção preventiva e pós-ativa das máquinas, especialmente com base em técnicas e boas práticas da área de Engenharia de Software

Using an Architecture Description Language to Model a Large- Scale Information System – An Industrial Experience Report

An organisation that had developed a large Information System wanted to embark on a programme of significant evolution for the system. As a precursor to this, it was decided to create a comprehensive architectural description. T his undertaking faced a number of challenges, including a low general awareness of software modelling and software architecture practices . The approach taken for this project included the definition of a simple, specific, architecture description language. This paper describes the experiences of the project and the ADL created as part of it