Fault and Defect Tolerant Computer Architectures: Reliable Computing With Unreliable Devices

This research addresses design of a reliable computer from unreliable device technologies. A system architecture is developed for a fault and defect tolerant (FDT) computer. Trade-offs between different techniques are studied and yield and hardware cost models are developed. Fault and defect tolerant designs are created for the processor and the cache memory. Simulation results for the content-addressable memory (CAM)-based cache show 90% yield with device failure probabilities of 3 x 10(-6), three orders of magnitude better than non fault tolerant caches of the same size. The entire processor achieves 70% yield with device failure probabilities exceeding 10(-6). The required hardware redundancy is approximately 15 times that of a non-fault tolerant design. While larger than current FT designs, this architecture allows the use of devices much more likely to fail than silicon CMOS. As part of model development, an improved model is derived for NAND Multiplexing. The model is the first accurate model for small and medium amounts of redundancy. Previous models are extended to account for dependence between the inputs and produce more accurate results

Self-healing concepts involving fine-grained redundancy for electronic systems

The start of the digital revolution came through the metal-oxide-semiconductor field-effect transistor (MOSFET) in 1959 followed by massive integration onto a silicon die by means of constant down scaling of individual components. Digital systems for certain applications require fault-tolerance against faults caused by temporary or permanent influence. The most widely used technique is triple module redundancy (TMR) in conjunction with a majority voter, which is regarded as a passive fault mitigation strategy. Design by functional resilience has been applied to circuit structures for increased fault-tolerance and towards self-diagnostic triggered self-healing. The focus of this thesis is therefore to develop new design strategies for fault detection and mitigation within transistor, gate and cell design levels. The research described in this thesis makes three contributions. The first contribution is based on adding fine-grained transistor level redundancy to logic gates in order to accomplish stuck-at fault-tolerance. The objective is to realise maximum fault-masking for a logic gate with minimal added redundant transistors. In the case of non-maskable stuck-at faults, the gate structure generates an intrinsic indication signal that is suitable for autonomous self-healing functions. As a result, logic circuitry utilising this design is now able to differentiate between gate faults and faults occurring in inter-gate connections. This distinction between fault-types can then be used for triggering selective self-healing responses. The second contribution is a logic matrix element which applies the three core redundancy concepts of spatial- temporal- and data-redundancy. This logic structure is composed of quad-modular redundant structures and is capable of selective fault-masking and localisation depending of fault-type at the cell level, which is referred to as a spatiotemporal quadded logic cell (QLC) structure. This QLC structure has the capability of cellular self-healing. Through the combination of fault-tolerant and masking logic features the QLC is designed with a fault-behaviour that is equal to existing quadded logic designs using only 33.3% of the equivalent transistor resources. The inherent self-diagnosing feature of QLC is capable of identifying individual faulty cells and can trigger self-healing features. The final contribution is focused on the conversion of finite state machines (FSM) into memory to achieve better state transition timing, minimal memory utilisation and fault protection compared to common FSM designs. A novel implementation based on content-addressable type memory (CAM) is used to achieve this. The FSM is further enhanced by creating the design out of logic gates of the first contribution by achieving stuck-at fault resilience. Applying cross-data parity checking, the FSM becomes equipped with single bit fault detection and correction

Control Caching : a fault-tolerant architecture for SEU mitigation in microprocessor control logic

The importance of fault tolerance at the processor architecture level has been made increasingly important due to rapid advancements in the design and usage of high performance devices and embedded processors. System level solutions to the challenge of fault tolerance flag errors and utilize penalty cycles to recover through the re-execution of instructions. This motivates the need for a hybrid technique providing fault detection as well as fault masking, with minimal penalty cycles for recovery from detected errors. In this research, we propose Control Caching, an architectural technique comprising of three schemes to protect the control logic of microprocessors against Single Event Upsets (SEUs). High fault coverage with relatively low hardware overhead is obtained by using both fault detection with recovery and fault masking. Control signals are classified as either static or dynamic, and static signals are further classified as opcode dependent and instruction dependent. The strategy for protecting static instruction dependent control signals utilizes a distributed cache of the history of the control bits along with the Triple Modular Redundancy (TMR) concept, while the opcode dependent control signals are protected by a distributed cache which can be used to flag errors. Dynamic signals are protected by selective duplication of datapath components. The techniques are implemented on the OpenRISC 1200 processor. Our simulation results show that fault detection with single cycle recovery is provided for 92% of all instruction executions. FPGA synthesis is performed to analyze the associated cycle time and area overheads

Soft-error resilient on-chip memory structures

Soft errors induced by energetic particle strikes in on-chip memory structures, such as L1 data/instruction caches and register files, have become an increasing challenge in designing new generation reliable microprocessors. Due to their transient/random nature, soft errors cannot be captured by traditional verification and testing process due to the irrelevancy to the correctness of the logic. This dissertation is thus focusing on the reliability characterization and cost-effective reliable design of on-chip memories against soft errors. Due to various performance, area/size, and energy constraints in various target systems, many existing unoptimized protection schemes on cache memories may eventually prove significantly inadequate and ineffective. This work develops new lifetime models for data and tag arrays residing in both the data and instruction caches. These models facilitate the characterization of cache vulnerability of the stored items at various lifetime phases. The design methodology is further exemplified by the proposed reliability schemes targeting at specific vulnerable phases. Benchmarking is carried out to showcase the effectiveness of these approaches. The tag array demands high reliability against soft errors while the data array is fully protected in on-chip caches, because of its crucial importance to the correctness of cache accesses. Exploiting the address locality of memory accesses, this work proposes a Tag Replication Buffer (TRB) to protect information integrity of the tag array in the data cache with low performance, energy and area overheads. To provide a comprehensive evaluation of the tag array reliability, this work also proposes a refined evaluation metric, detected-without-replica-TVF (DOR-TVF), which combines the TVF and access-with-replica (AWR) analysis. Based on the DOR-TVF analysis, a TRB scheme with early write-back (TRB-EWB) is proposed, which achieves a zero DOR-TVF at a negligible performance overhead. Recent research, as well as the proposed optimization schemes in this cache vulnerability study, have focused on the design of cost-effective reliable data caches in terms of performance, energy, and area overheads based on the assumption of fixed error rates. However, for systems in operating environments that vary with time or location, those schemes will be either insufficient or over-designed for the changing error rates. This work explores the design of a self-adaptive reliable data cache that dynamically adapts its employed reliability schemes to the changing operating environments in order to maintain a target reliability. The experimental evaluation shows that the self-adaptive data cache achieves similar reliability to a cache protected by the most reliable scheme, while simultaneously minimizing the performance and power overheads. Besides the data/instruction caches, protecting the register file and its data buses is crucial to reliable computing in high-performance microprocessors. Since the register file is in the critical path of the processor pipeline, any reliable design that increases either the pressure on the register file or the register file access latency is not desirable. This work proposes to exploit narrow-width register values, which represent the majority of generated values, for making the duplicates within the same register data item. A detailed architectural vulnerability factor (AVF) analysis shows that this in-register duplication (IRD) scheme significantly reduces the AVF in the register file compared to the conventional design. The experimental evaluation also shows that IRD provides superior read-with-duplicate (RWD) and error detection/recovery rates under heavy error injection as compared to previous reliability schemes, while only incurring a small power overhead. By integrating the proposed reliable designs in data/instruction caches and register files, the vulnerability of the entire microprocessor is dramatically reduced. The new lifetime model, the self-adaptive design and the narrow-width value duplication scheme proposed in this work can also provide guidance to architects toward highly efficient reliable system design

High-level services for networks-on-chip

Future technology trends envision that next-generation Multiprocessors Systems-on- Chip (MPSoCs) will be composed of a combination of a large number of processing and storage elements interconnected by complex communication architectures. Communication and interconnection between these basic blocks play a role of crucial importance when the number of these elements increases. Enabling reliable communication channels between cores becomes therefore a challenge for system designers. Networks-on-Chip (NoCs) appeared as a strategy for connecting and managing the communication between several design elements and IP blocks, as required in complex Systems-on-Chip (SoCs). The topic can be considered as a multidisciplinary synthesis of multiprocessing, parallel computing, networking, and on- chip communication domains. Networks-on-Chip, in addition to standard communication services, can be employed for providing support for the implementation of system-level services. This dissertation will demonstrate how high-level services can be added to an MPSoC platform by embedding appropriate hardware/software support in the network interfaces (NIs) of the NoC. In this dissertation, the implementation of innovative modules acting in parallel with protocol translation and data transmission in NIs is proposed and evaluated. The modules can support the execution of the high-level services in the NoC at a relatively low cost in terms of area and energy consumption. Three types of services will be addressed and discussed: security, monitoring, and fault tolerance. With respect to the security aspect, this dissertation will discuss the implementation of an innovative data protection mechanism for detecting and preventing illegal accesses to protected memory blocks and/or memory mapped peripherals. The second aspect will be addressed by proposing the implementation of a monitoring system based on programmable multipurpose monitoring probes aimed at detecting NoC internal events and run-time characteristics. As last topic, new architectural solutions for the design of fault tolerant network interfaces will be presented and discussed

Synthesis for circuit reliability

textElectrical and Computer Engineerin