Pushing the Boundary of the 48 V Data Center Power Conversion in the AI and IoT Era

openThe increasing interest in cloud-based services, the Internet-of-Things and the take-over of artificial intelligence computing require constant improvement of the power distribution network. Electricity consumption of data centers, which drains a consistent slice of modern world energy production, is projected to increase tremendously during the next decade. Data centers are the backbone of modern economy; as a consequence, energy-aware resource allocation heuristics are constantly researched, leading the major IT services providers to develop new power conversion architectures to increase the overall webfarm distribution efficiency, together reducing the resulting carbon footprint and maximizing their investments. As higher voltage distribution yields lower conduction losses, vendors are moving from the 12 V rack bus to 48 V solutions together with research centers and especially data center developers. As mentioned, efficiency is crucial to address in this scenario and the whole conversion chain, i.e. from the 48 V bus to the CPU/GPU/ASIC voltage, must be optimized to decrease wasted energy inside the server rack. Power density for this converters family is also paramount to consider, as the overall system must occupy as less area and volume as possible. LLC resonant converters are commonly used as IBCs (intermediate bus converters), together with their GaN implementations because of their multiple advantages in efficiency and size, while multiphase-buck-derived topologies are the most common solution to step-down-to and regulate the final processor voltage as they're well-know, easy to scale and design. This dissertation proposes a family of non-isolated, innovative converters capable of increasing the power density and the efficiency of the state-of-the-art 48 V to 1.8/0.9 V conversion. In this work three solutions are proposed, which can be combined or used as stand-alone converters: an ASIC on-chip switched-capacitor resonant voltage divider, two unregulated Google-STC-derived topologies for the IBC stage (48 V to 12 V and 48 V to 4.8 V + 10.6 V dual-output) and a complete 48 V to 1.8 V ultra-dense PoL converter. Each block has been thoroughly tested and researched, therefore mathematical and experimental results are provided for each solution, together with state-of-the-art comparisons and contextualization.The increasing interest in cloud-based services, the Internet-of-Things and the take-over of artificial intelligence computing require constant improvement of the power distribution network. Electricity consumption of data centers, which drains a consistent slice of modern world energy production, is projected to increase tremendously during the next decade. Data centers are the backbone of modern economy; as a consequence, energy-aware resource allocation heuristics are constantly researched, leading the major IT services providers to develop new power conversion architectures to increase the overall webfarm distribution efficiency, together reducing the resulting carbon footprint and maximizing their investments. As higher voltage distribution yields lower conduction losses, vendors are moving from the 12 V rack bus to 48 V solutions together with research centers and especially data center developers. As mentioned, efficiency is crucial to address in this scenario and the whole conversion chain, i.e. from the 48 V bus to the CPU/GPU/ASIC voltage, must be optimized to decrease wasted energy inside the server rack. Power density for this converters family is also paramount to consider, as the overall system must occupy as less area and volume as possible. LLC resonant converters are commonly used as IBCs (intermediate bus converters), together with their GaN implementations because of their multiple advantages in efficiency and size, while multiphase-buck-derived topologies are the most common solution to step-down-to and regulate the final processor voltage as they're well-know, easy to scale and design. This dissertation proposes a family of non-isolated, innovative converters capable of increasing the power density and the efficiency of the state-of-the-art 48 V to 1.8/0.9 V conversion. In this work three solutions are proposed, which can be combined or used as stand-alone converters: an ASIC on-chip switched-capacitor resonant voltage divider, two unregulated Google-STC-derived topologies for the IBC stage (48 V to 12 V and 48 V to 4.8 V + 10.6 V dual-output) and a complete 48 V to 1.8 V ultra-dense PoL converter. Each block has been thoroughly tested and researched, therefore mathematical and experimental results are provided for each solution, together with state-of-the-art comparisons and contextualization.Dottorato di ricerca in Ingegneria industriale e dell'informazioneopenUrsino, Mari

Efficient, High Power Density, Modular Wide Band-gap Based Converters for Medium Voltage Application

Recent advances in semiconductor technology have accelerated developments in medium-voltage direct-current (MVDC) power system transmission and distribution. A DC-DC converter is widely considered to be the most important technology for future DC networks. Wide band-gap (WBG) power devices (i.e. Silicon Carbide (SiC) and Gallium Nitride (GaN) devices) have paved the way for improving the efficiency and power density of power converters by means of higher switching frequencies with lower conduction and switching losses compared to their Silicon (Si) counterparts. However, due to rapid variation of the voltage and current, di/dt and dv/dt, to fully utilize the advantages of the Wide-bandgap semiconductors, more focus is needed to design the printed circuit boards (PCB) in terms of minimizing the parasitic components, which impacts efficiency. The aim of this dissertation is to study the technical challenges associated with the implementation of WBG devices and propose different power converter topologies for MVDC applications. Ship power system with MVDC distribution is attracting widespread interest due to higher reliability and reduced fuel consumption. Also, since the charging time is a barrier for adopting the electric vehicles, increasing the voltage level of the dc bus to achieve the fast charging is considered to be the most important solution to address this concern. Moreover, raising the voltage level reduces the size and cost of cables in the car. Employing MVDC system in the power grid offers secure, flexible and efficient power flow. It is shown that to reach optimal performance in terms of low package inductance and high slew rate of switches, designing a PCB with low common source inductance, power loop inductance, and gate-driver loop are essential. Compared with traditional power converters, the proposed circuits can reduce the voltage stress on switches and diodes, as well as the input current ripple. A lower voltage stress allows the designer to employ the switches and diodes with lower on-resistance RDS(ON) and forward voltage drop, respectively. Consequently, more efficient power conversion system can be achieved. Moreover, the proposed converters offer a high voltage gain that helps the power switches with smaller duty-cycle, which leads to lower current and voltage stress across them. To verify the proposed concept and prove the correctness of the theoretical analysis, the laboratory prototype of the converters using WBG devices were implemented. The proposed converters can provide energy conversion with an efficiency of 97% feeding the nominal load, which is 2% more than the efficiency of the-state-of-the-art converters. Besides the efficiency, shrinking the current ripple leads to 50% size reduction of the input filter inductors

Advanced topologies of high step-up DC-DC converters for renewable energy applications

This research is focused on developing several advanced topologies of high step-up DC-DC converters to connect low-voltage renewable energy (RE) sources, such as photovoltaic (PV) panels and fuel cells (FCs), into a high-voltage DC bus in renewable energy applications. The proposed converters are based on the combinations of various voltage-boosting (VB) techniques, including interleaved and quadratic structures, switched-capacitor (SC)-based voltage multiplier (VM) cells, and magnetically coupled inductor (CI) and built-in-transformer (BIT). The proposed converters offer outstanding features, including high voltage gain with low or medium duty cycle, a small number of components, low current and voltage stresses on the components, continuous input current with low ripple, and high efficiency. This research includes five new advanced high step-up DC-DC converters with detailed analyses. First, an interleaved converter is presented, which is based on the integration of two three-winding CIs with SC-based VM cells. Second, a dual-switch converter is proposed, which is based on the integration of a single three-winding CI with SC-based VM cells. Third, the SC-based VM cells are utilized to present three new Z-source (ZS)-based converters. Fourth, two double-winding CIs and a three-winding BIT are combined with SC-based VM cells to develop another interleaved high step-up converter. Finally, two double-winding CIs and SC-based VM cells are adopted to devise an interleaved quadratic converter with high voltage gain. The operating and steady-state analyses, design considerations, and a comparison with similar converters in the literature are provided for each converter. In addition, hardware prototypes were fabricated to verify the performance of the proposed converters --Abstract, page iv

A Family of Interleaved High Step-Up DC-DC Converters by Integrating a Voltage Multiplier and an Active Clamp Circuits

A family of interleaved current-fed high step-up dc-dc converters are introduced and analyzed here by combining a voltage multiplier (VM) and an active clamp circuit for high-voltage high-power applications. Low input currents and output voltages ripples values and high voltage-gains characteristics of these converters make them suitable for lots of dc-dc applications. All power devices operate entirely under soft switching conditions, even when wide load and input voltage variations are applied. Thus, they can be designed at high switching frequencies to reduce passive components sizes to achieve high-power density, one of the main targets of the power electronics researches. Also, their input and output ports common ground simplifies the gate-drives and control circuits. To verify the given analyses and simulations, a 120-320 V to 1 kV, 50-1300 W three-stage two-leg prototype converter has been implemented at 100 kHz. Based on the experimental results, maximum efficiency of 96.5% is achieved.Comment: 14 pages, 15 figure

Survey on Photo-Voltaic Powered Interleaved Converter System

Renewable energy is the best solution to meet the growing demand for energy in the country. The solar energy is considered as the most promising energy by the researchers due to its abundant availability, eco-friendly nature, long lasting nature, wide range of application and above all it is a maintenance free system. The energy absorbed by the earth can satisfy 15000 times of today’s total energy demand and its hundred times more than that our conventional energy like coal and other fossil fuels. Though, there are overwhelming advantages in solar energy, It has few drawbacks as well such as its low conversion ratio, inconsistent supply of energy due to variation in the sun light, less efficiency due to ripples in the converter, time dependent and, above all, high capitation cost. These aforementioned flaws have been addressed by the researchers in order to extract maximum energy and attain hundred percentage benefits of this heavenly resource. So, this chapter presents a comprehensive investigation based on photo voltaic (PV) system requirements with the following constraints such as system efficiency, system gain, dynamic response, switching losses are investigated. The overview exhibits and identifies the requirements of a best PV power generation system

High step up DC-DC converter topology for PV systems and electric vehicles

This thesis presents new high step-up DC-DC converters for photovoltaic and electric vehicle applications. An asymmetric flyback-forward DC-DC converter is proposed for the PV system controlled by the MPPT algorithm. The second converter is a modular switched-capacitor DC-DC converter, it has the capability to operate with transistor and capacitor open-circuit faults in every module. The results from simulations and tests of the asymmetric DC-DC converters have suggested that the proposed converter has a 5% to 10% voltage gain ratio increased to the symmetric structures among 100W – 300W power (such as [3]) range while maintaining efficiency of 89%-93% when input voltage is in the range of 25 – 30 V. they also indicated that the softswitching technique has been achieved, which significantly reduce the power loss by 1.7%, which exceeds the same topology of the proposed converter without the softswitching technique. Moreover, the converters can maintain rated outputs under main transistor open circuit fault situation or capacitor open circuit faults. The simulation and test results of the proposed modularized switched-capacitor DC-DC converters indicate that the proposed converter has the potential of extension, it can be embedded with infinite module in simulation results, however, during experiment. The sign open circuit fault to the transistors and capacitors would have low impact to the proposed converters, only the current ripple on the input source would increase around 25% for 4-module switched-capacitor DC-DC converters. The developed converters can be applied to many applications where DC-DC voltage conversion is alighted. In addition to PVs and EVs. Since they can ride through some electrical faults in the devices, the developed converter will have economic implications to improve the system efficiency and reliability

The presentation of sustainable power source assets in the field of intensity age assumes an imperative job

DC to DC converters to interface lesser-voltage higher-control supply to the essential stock shows the most raised proficiency was practiced in the full-connect converter. Non-separated converters bury unified inductor help converters with essential voltage gain and furthermore converters hold lesser profitability, yet they huge in structure, even the quantity of latent parts is diminished. In like manner gives proficient utilization of semiconductor switches, have higher voltage yield and are prepared to work in lesser estimation of D interestingly with every single disconnected converter. High addition topologies are regularly outfitted with high voltage security structures. Few non-disengaged topologies gives voltage hang security circuits are pointless since capacitive fragments and circuit plan are progressed to work under higher information voltage and low power. That requires lesser qualities for convincing RAC obstruction and entomb partnered inductance dispersal to achieve more prominent adequacy of intensity change. Larger supply current needs extensive region of core area inter allied inductors

Design and Analysis of a Non-Isolated High Gain Step-Up Cuk Converter

Renewable energy sources, such as solar energy, are desired for both economic and ecological issues. These renewable energy sources are plentiful in nature and have a terrific capability for power generation. The only drawback of solar energy, which is one of the best forms of energy sources, is that the output has a low voltage and needs to be stepped up in order to be inserted into the DC grid or an inverter for AC applications. To overcome this drawback, a high gain DC-DC power converter is required in this kind of system. These power converters are needed for a better regulation capability with a small density volume, lightweight, high efficiency, and low cost. In this dissertation, different topologies of a non-isolated high gain step-up Cuk converter based on switched-inductor (SL) and switched-capacitor (SC) techniques for renewable energy applications, such as photovoltaic and fuel cell, are proposed. These kinds of Cuk converters provide a negative-to-positive step-up DC-DC voltage conversion. The proposed Cuk converters increase the voltage boost ability significantly using the SL and SC techniques compared with the conventional Cuk and boost converters. Then, a maximum power point tracking (MPPT) technique is employed in the proposed Cuk converter to get the maximum power point (MPP) from the PV panel. The proposed Cuk converters are derived from the conventional Cuk converter by replacing the single inductor at the input, output sides, or both by a SL and the transferring energy capacitor by a SC. The main advantages of the proposed Cuk converters are achieving a high voltage conversion ratio and reducing the voltage stress across the main switch. Therefore, a switch with a lower voltage rating and thus a lower RDS-ON can be used, and that will lead to a higher efficiency. For example, the third topology of the proposed Cuk converter has the ability to boost the input voltage up to 13 times when D=0.75, D is the duty cycle. The voltage gain and the voltage stress across the main switch in all topologies have been compared with conventional converters and other Cuk converters used different techniques. The proposed topologies avoid using a transformer, coupled inductors, or an extreme duty cycle leading to less volume, loss, and cost. The proposed Cuk converters are analyzed in continuous conduction mode (CCM), and they have been designed for 12V input supply voltage, 50kHz switching frequency, and 75% duty cycle. A detailed theoretical analysis of the CCM is represented, and all the equations have been derived and matched with the results. The proposed Cuk converters have been simulated in MATLAB/Simulink and the results are discussed