Precise Analysis on Mutual Inductance Variation in DynamicWireless Charging of Electric Vehicle

Wireless power transfer provides an opportunity to charge electric vehicles (EVs) without electrical cables. Two categories of this technique are distinguished: Stationary Wireless Charging (SWC) and DynamicWireless Charging (DWC) systems. Implementation of DWC is more desirable than SWC as it can potentially eliminate challenges associated with heavy weight batteries and time-consuming charging processes. However, power transfer efficiency and range, lateral misalignment of coils as well as implementation cost are issues affecting DWC. These issues need to be addressed through developing coil architectures and topologies as well as operating novel semiconductor switches at higher frequencies. This study presents a small-scale dynamic wireless power transfer system for EV. It specifically concentrates on analyzing the dynamic mutual inductance between the coils due to the misalignment as it has significant influence on the EV charging process, particularly, over the output power and overall efficiency. A simulation study is carried out to explore dynamic mutual inductance profile between the transmitter and receiver coils. Mutual inductance simulation results are then verified through practical measurements on fabricated coils. Integrating the practical results into the model, an EV DWC power transfer simulation is conducted and the relation between dynamic mutual inductance and output power are discussed technically

A Single- and Three-Phase Grid Compatible Converter for Electric Vehicle On-Board Chargers

This article proposes a voltage-source converter for an on-board electric vehicle charger, which is compatible with both the single- and three-phase (1-Φ and 3-Φ) grids. The classic 3-Φ active ac-dc rectifier circuit is used for both the 1-Φ and 3-Φ connections, but a new control scheme and LCL filter are designed to address the double-line frequency power pulsation issue caused by a 1-Φ grid without using bulky dc capacitors. The third leg of the circuit is utilized to control the power pulsation in conjunction with stored energy in the LCL filter between the grid and charger rectifier. Neither additional active nor passive components are required. For the 3-Φ connection, the rectifier is under balanced operation; when connected with the 1-Φ grid, all three legs are controlled cooperatively as a 3-Φ rectifier but under unbalanced operation to recreate the 1-Φ voltage. Hence, advantages from the 3-Φ rectifier, such as space vector pulsewidth modulation and Y/Δ transformation, can be utilized to increase utilization of dc-link voltage and filter capacitance, respectively. The operation principle, control, and LCL filter design are reported and validated by both simulation and experiments of a 3-kW porotype

Theoretical and experimental comparison of two interoperable dynamic wireless power transfer systems for electric vehicles

The paper discusses two wireless power transfer systems for the charge of electric vehicles during the motion. The systems are conceived to be interoperable with the same receiver structure. Both systems are supplied by means of the same power electronics architecture and are based on the series-series compensation of the coils. In one of the presented systems a high-frequency transformer is used at the transmitter side. The two solutions are analyzed and compared pointing out their advantages and drawbacks. Results of experimental tests are presented to demonstrate the operations of both systems

Evaluation of wireless charging systems from the point of view of energy transfer in electric mobility

openA basic wireless charging system consists of some essential components as shown in Figure 1.1 The AC current power supply coming from the grid is converted by an AC converter into a DC current power supply. At this point the rectified current is converted via an inverter into high frequency AC to drive the transmission coil through a compensation network. The high-frequency current in the transmission coil generates an alternating magnetic field, which induces an alternating voltage on the receiving coil. At the end, the AC power supply is rectified to charge the battery.A basic wireless charging system consists of some essential components as shown in Figure 1.1 The AC current power supply coming from the grid is converted by an AC converter into a DC current power supply. At this point the rectified current is converted via an inverter into high frequency AC to drive the transmission coil through a compensation network. The high-frequency current in the transmission coil generates an alternating magnetic field, which induces an alternating voltage on the receiving coil. At the end, the AC power supply is rectified to charge the battery

Integration of Six-Phase EV Drivetrains into Battery Charging Process with Direct Grid Connection

The paper proposes two novel topologies for integrated battery charging of electric vehicles (EVs). The integration is functional and manifests through re-utilization of existing propulsion drivetrain components, primarily a six-phase inverter and a six-phase machine, to serve as components of a fast (three-phase) charging system. An important feature of the proposed charging systems is that they are with direct grid connection, thus non-isolated from the mains. Torque is not produced in machines during the charging process. The paper provides a comprehensive evaluation of the novel systems, together with an existing topology. Various aspects of the considered chargers are detailed and elaborated, including current balancing, interleaving modulation strategy, and influence of rotor field pulsation on control and overall performance. A control strategy is proposed and the theory and control scheme are verified by experiments

Multiphase wireless dynamic charging systems for electric vehicles

PhD ThesisElectric vehicles (EVs) have been intensively developed as an attempt to reduce carbon-dioxide emissions caused by fossil-fuel vehicles. EVs require expensive batteries and power electronics for charging and discharging the battery. Unfortunately, battery technology, such as lithium-ion batteries requires substantial improvements to effectively compete with fossil-fuel cars in price. Also, batteries are usually heavy, take up large space and still have range limitation. Wireless Dynamic Charging (WDC), while the vehicles are in motion, is seen as an alternative to overcome the drawbacks associated with batteries. Due to the continues charging when driving, batteries can become smaller as most of the traction energy comes from the grid directly. WDC is fundamentally developed based on inductive power transfer (IPT) technology, where a time-varying magnetic field is generated by transmitter coils, which are installed underneath the road surface, to wirelessly power receiver coils, that charge the EV’s battery continuously. Presently, there are several technical challenges associated with WDC, which hinders commercialization. The output power fluctuation along the driving direction is one of the most serious problems. These fluctuations cause reduction in constant energy transfer thus requiring larger batteries. Also, batteries lifetime is significantly reduced as a result of increasing internal heating. Several studies attempted to realise constant output power for WDC. However, proposed methods so far, have disadvantages such as high cost, complexity or unable to sustain constant output power throughout the charging process. The work in this thesis proposes a multiphase WDC system to simultaneously achieve constant and high output power for EV applications. The proposed WDC system utilizes multiple primary windings that guarantee a homogeneous mutual magnetic flux for the receiver along the driving direction. This results in a constant induced voltage across the receiver and hence constant output power to charge the EV battery. High output power capability is attained by using multiple transmitter windings arranged in a novel winding method. The effectiveness of the proposed system is analytically described, simulated and demonstrated experimentally using a 3-kW laboratory prototype with the three-phase transmitter. The proposed system requires only simple control, eliminates communications between the primary and secondary sides and delivers 125% higher power transfer capability compared to conventional single-phase WDC systems

Sensorless control of the charging process of a dynamic inductive power transfer system with interleaved nine-phase boost converter

The paper proposes a technique for the control of the charging process in a dynamic inductive power transfer system for automotive applications. This technique is based on an impedance control loop on the receiver side. The proposed control allows to carry out the different phases of the charging process in absence of a communication link between ground and vehicle side. The charging process starts with a sensorless procedure for the identification of the actual presence of the vehicle over the receiver. The same control technique introduces several advantages in terms of interoperability between systems having different requirements in terms of power demand. A 11 kW prototype has been implemented based on a transmitter 1.5 meters long as compromise solution between the long track coil and the lumped one. The power management of the receiver side is provided by a nine-phase interleaved boost converter. The experimental results prove the effectiveness of the proposed control together with a good matching with the developed theoretical equations set for the system description

Stability analysis and speed control of brushless DC motor based on self-ameliorate soft switching control methods

In recent years, electric vehicles are the large-scale spread of the transportation field has led to the emergence of brushless direct current (DC) motors (BLDCM), which are mostly utilized in electrical vehicle systems. The speed control of a BLDCM is a subsystem, consisting of torque, flux hysteresis comparators, and appropriate switching logic of an inverter. Due to the sudden load torque variation and improper switching pulse, the speed of the BLDCM is not maintained properly. In recent research, the BLDC current control method gives a better way to control the speed of the motor. Also, the rotor position information should be the need for feedback control of the power electronic converters to varying the appropriate pulse width modulation (PWM) of the inverter. The proposed optimization work controls the switching device to manage the power supply BLDCM. In this proposed self-ameliorate soft switching (SASS) system is a simple and effective way for BLDC motor current control technology, a proposed control strategy is intended to stabilize the speed of the BLDCM at different load torque conditions. The proposed SASS system method is analyzing hall-based sensor values continuously. The suggested model is simulated using the MATLAB Simulink tool, and the results reveal that the maximum steady-state error value achieved is 4.2, as well as a speedy recovery of the BLDCM's speed

Review on Key Factors of Wireless Power Transfer Technology for Electric Vehicles

Electric vehicles (EVs) have become an alternative option for a clean energy society. A new charging technology which is wireless charging has been developed to satisfy the limitations of EVs which are the electric drive range and battery storage. Companies like Tesla, BMW, and Nissan have already started to develop wireless charging for EVs. This paper presents a literature review on wireless charging of EVs. The existing technologies for Wireless Power Transfer (WPT) system are summarized for different power applications. Coil design plays the most vital role in the WPT system so the different coil design with the transferred efficiency is reviewed. The other important parameters and technical components like significant factors of WPT system, track layout of dynamic wireless charging, foreign object detection method, and position alignment method that are affecting the efficiency of the wireless charging system are also discussed. Lastly, health and safety concerns for human beings and living things are investigated

Challenges of Inductive Electric Vehicle Charging Systems in both Stationary and Dynamic Modes

Inductive power transfer as an emerging technology has become applicable in wide power ranges including Electric Vehicle, Electric Aircraft, wheelchair, cellphone, scooter and so on. Among them, inductive Electric Vehicle (EV) charging has gained great interest in the last decade due to many merits namely contactless technology, more convenience, full automotive charging process. However, inductive EV charging systems could bring about so many issues and concerns which are addressed in this dissertation. One of the critical challenges addressed in this dissertation is a virtual inertia based IPT controller to prevent the undesirable dynamics imposed by the EVs increasing number in the grid. Another adverse issue solved in this dissertation is detecting any metal object intrusions into the charging zone to the Inductive Power Transfer (IPT) systems before leading to heat generation on the metal or risk of fire. Moreover, in this dissertation, a new self-controlled multi-power level IPT controller is developed that enables EV charging level regulation in a wide range of power; suitable for different applications from golf-cart charging system (light duty EV) to truck (heavy duty EV). The proposed controller has many merits including easy to be implemented, cons-effective, and the least complexities compared to conventional PWM methods. Additionally, in this dissertation, the online estimation of IPT parameters using primary measurement including coupling factor, battery current and battery voltage is introduced; the developed method can find immediate applications for the development of adaptive controllers for static and dynamic inductive charging systems. Finally, the last objective of this research is physics-based design optimization techniques for the magnetic structures of inductive EV charging systems for dynamic application (getting charged while in motion). New configuration of IPT transmitting couplers with objective of high-power density, low power loss, low cost and less electromagnetic emission are designed and developed in the lab