Effect of CMOS Technology Scaling on Fully-Integrated Power Supply Efficiency

International audienceIntegrating a power supply in the same die as the powered circuits is an appropriate solution for granular, fine and fast power management. To allow same-die co-integration, fully integrated DC-DC converters designed in the latest CMOS technologies have been greatly studied by academics and industrialists in the last decade. However, there is little study concerning the effects of the CMOS scaling on these particular circuits. To show the trends, this paper compares the achievable efficiencies of the 2:1 switched capacitor DC-DC converter topology under the same constraints in 65, 130 and 350nm bulk CMOS nodes and 28nm in bulk and FDSOI technologies with various capacitor options

Integrated high-voltage switched-capacitor DC-DC converters

The focus of this work is on the integrated circuit (IC) level integration of high-voltage switched-capacitor (SC) converters with the goal of fully integrated power management solutions for system-on-chip (SoC) and system-in-pagage (SiP) applications. The full integration of SC converters provides a low cost and compact power supply solution for modern electronics. Currently, there are almost no fully integrated SC converters with input voltages above 5 V. The purpose of this work is to provide solutions for higher input voltages. The increasing challenges of a compact and efficient power supply on the chip are addressed. High-voltage rated components and the increased losses caused by parasitics not only reduce power density but also efficiency. Loss mechanisms in high-voltage SC converters are investigated resulting in an optimized model for high-voltage SC converters. The model developed allows an appropriate comparison of different semiconductor technologies and converter topologies. Methods and design proposals for loss reduction are presented. Control of power switches with their supporting circuits is a further challenge for high-voltage SC converters. The aim of this work is to develop fully integrated SC converters with a wide input voltage range. Different topologies and concepts are investigated. The implemented fully integrated SC converter has an input voltage range of 2 V to 13 V. This is twice the range of existing converters. This is achieved by an implemented buck and boost mode as well as 17 conversion ratios. Experimental results show a peak efficiency of 81.5%. This is the highest published peak efficiency for fully integrated SC converters with an input voltage > 5V. With the help of the model developed in this work, a three-phase SC converter topology for input voltages up to 60 V is derived and then investigated and discussed. Another focus of this work is on the power supply of sensor nodes and smart home applications with low-power consumption. Highly integrated micro power supplies that operate directly from mains voltage are particularly suitable for these applications. The micro power supply proposed in this work utilizes the high-voltage SC converter developed. The output power is 14 times higher and the power density eleven times higher than prior work. Since plenty of power switches are built into modern multi-ratio SC converters, the switch control circuits must be optimized with regard to low-power consumption and area requirements. In this work, different level shifter concepts are investigated and a low-power high-voltage level shifter for 50 V applications based on a capacitive level shifter is introduced. The level shifter developed exceeds the state of the art by a factor of more than eleven with a power consumption of 2.1pJ per transition. A propagation delay of 1.45 ns is achieved. The presented high-voltage level shifter is the first level shifter for 50 V applications with a propagation delay below 2 ns and power consumption below 20pJ per transition. Compared to the state of the art, the figure of merit is significantly improved by a factor of two. Furthermore, various charge pump concepts are investigated and evaluated within the context of this work. The charge pump, optimized in this work, improves the state of the art by a factor of 1.6 in terms of efficiency. Bidirectional switches must be implemented at certain locations within the power stage to prevent reverse conduction. The topology of a bidirectional switch developed in this work reduces the dynamic switching losses by 70% and the area consumption including the required charge pumps by up to 65% compared to the state of the art. These improvements make it possible to control the power switches in a fast and efficient way. Index terms — integrated power management, high input voltage, multi-ratio SC converter, level shifter, bidirectional switch, micro power supplyDer Schwerpunkt dieser Arbeit liegt auf der Erforschung von Switched-Capacitor (SC) Spannungswandler für höhere Eingangsspannungen. Ziel der Arbeit ist es Lösungen für ein voll auf dem Halbleiterchip integriertes Power Management anzubieten um System on Chip (SoC) und System in Package (SiP) zu ermöglichen. Die vollständige Integration von SC Spannungswandlern bietet eine kostengünstige und kompakte Spannungsversorgungslösung für moderne Elektronik. Der kontinuierliche Trend hin zu immer kompakterer Elektronik und hin zu höheren Versorgungsspannungen wird in dieser Arbeit adressiert. Aktuell gibt es sehr wenige voll integrierte SC Spannungswandler mit einer Eingangsspannung größer 5 V. Die mit steigender Spannung zunehmenden Herausforderungen an eine kompakte und effiziente Spannungsversorgung auf dem Chip werden in dieser Arbeit untersucht. Die höhere Spannungsfestigkeit der verwendeten Komponenten korreliert mit erhöhten Verlusten und erhöhtem Flächenverbrauch, welche sich negativ auf den Wirkungsgrad und die Leistungsdichte von SC Spannungswandlern auswirkt. Bestandteil dieser Arbeit ist die Untersuchung dieser Verlustmechanismen und die Entwicklung eines Modells, welches speziell für höhere Spannungen optimiert wurde. Das vorgestellte Modell ermöglicht zum einen die optimale Dimensionierung der Spannungswandler und zum anderen faire Vergleichsmöglichkeiten zwischen verschiedenen SC Spannungswandler Architekturen und Halbleitertechnologien. Demnach haben sowohl die gewählte Architektur und Halbleitertechnologie als auch die Kombination aus gewählter Architektur und Technologie erheblichen Einfluss auf die Leistungsfähigkeit der Spannungswandler. Ziel dieser Arbeit ist die Vollintegration eines SC Spannungswandlers mit einem weiten und hohen Eingangsspannungsbereich zu entwickeln. Dazu wurden verschiedene Schaltungsarchitekturen und Konzepte untersucht. Der vorgestellte vollintegrierte SC Spannungswandler weist einen Eingangsspannungsbereich von 2 V bis 13 V auf. Dies ist eine Verdopplung im Vergleich zum Stand der Technik. Dies wird durch einen implementierten Auf- und Abwärtswandler-Betriebsmodus sowie 17 Übersetzungsverhältnisse erreicht. Experimentelle Ergebnisse zeigen einen Spitzenwirkungsgrad von 81.5%. Dies ist der höchste veröffentlichte Spitzenwirkungsgrad für vollintegrierte SC Spannungswandler mit einer Eingangsspannung größer 5 V. Mit Hilfe des in dieser Arbeit entwickelten Modells wird eine dreiphasige SC Spannungswandler Architektur für Eingangsspannungen bis zu 60 V entwickelt und anschließend analysiert und diskutiert. Ein weiterer Schwerpunkt dieser Arbeit adressiert die kompakte Spannungsversorgung von Sensorknoten mit geringem Stromverbrauch, für Anwendungen wie Smart Home und Internet der Dinge (IoT). Für diese Anwendungen eignen sich besonders gut hochintegrierte Mikro-Netzteile, welche direkt mit dem 230VRMS-Hausnetz (bzw. 110VRMS) betrieben werden können. Das in dieser Arbeit vorgestellte Mikro-Netzteil nutzt einen in dieser Arbeit entwickelten SC Spannungswandler für hohe Eingangsspannungen. Die damit erzielte Ausgangsleistung ist 14-mal größer im Vergleich zum Stand der Technik. In SC Spannungswandlern für hohe Spannungen werden viele Leistungsschalter benötigt, deshalb muss bei der Schalteransteuerung besonders auf einen geringen Leistungsverbrauch und Flächenbedarf der benötigten Schaltungsblöcke geachtet werden. Gegenstand dieser Arbeit ist sowohl die Analyse verschiedener Konzepte für Pegelumsetzer, als auch die Entwicklung eines stromsparenden Pegelumsetzers für 50 V-Anwendungen. Mit einer Leistungsaufnahme von 2.1pJ pro Signalübergang reduziert der entwickelte Pegelumsetzer mit kapazitiver Kopplung um mehr als elfmal die Leistungsaufnahme im Vergleich zum Stand der Technik. Die erreichte Laufzeitverzögerung beträgt 1.45 ns. Damit erzielt der vorgestellte Hochspannungs-Pegelumsetzer als erster Pegelumsetzer für 50 V-Anwendungen eine Laufzeitverzögerung unter 2 ns und eine Leistungsaufnahme unter 20pJ pro Signalwechsel. Im Vergleich zum Stand der Technik wird die Leistungskennzahl um den Faktor zwei deutlich verbessert. Darüber hinaus werden im Rahmen dieser Arbeiten verschiedene Ladungspumpenkonzepte untersucht und bewertet. Die in dieser Arbeit optimierte Ladungspumpe verbessert den Stand der Technik um den Faktor 1.6 in Bezug auf den Wirkungsgrad. Die in dieser Arbeit entwickelte Schaltungsarchitektur eines bidirektionalen Schalters reduziert die dynamischen Schaltverluste um 70% und den benötigten Flächenbedarf inklusive der benötigten Ladungspumpe um bis zu 65% gegenüber dem Stand der Technik. Diese Verbesserungen ermöglichen es, die Leistungsschalter schnell und effizient anzusteuern. Schlagworte — Integriertes Powermanagement, hohe Eingangsspannung, Multi-Ratio SC Spannungswan- dler, Pegelumsetzer, bidirektionaler Schalter, Mikro-Netztei

Very-Large-Scale-Integration Circuit Techniques in Internet-of-Things Applications

Heading towards the era of Internet-of-things (IoT) means both opportunity and challenge for the circuit-design community. In a system where billions of devices are equipped with the ability to sense, compute, communicate with each other and perform tasks in a coordinated manner, security and power management are among the most critical challenges. Physically unclonable function (PUF) emerges as an important security primitive in hardware-security applications; it provides an object-specific physical identifier hidden within the intrinsic device variations, which is hard to expose and reproduce by adversaries. Yet, designing a compact PUF robust to noise, temperature and voltage remains a challenge. This thesis presents a novel PUF design approach based on a pair of ultra-compact analog circuits whose output is proportional to absolute temperature. The proposed approach is demonstrated through two works: (1) an ultra-compact and robust PUF based on voltage-compensated proportional-to-absolute-temperature voltage generators that occupies 8.3× less area than the previous work with the similar robustness and twice the robustness of the previously most compact PUF design and (2) a technique to transform a 6T-SRAM array into a robust analog PUF with minimal overhead. In this work, similar circuit topology is used to transform a preexisting on-chip SRAM into a PUF, which further reduces the area in (1) with no robustness penalty. In this thesis, we also explore techniques for power management circuit design. Energy harvesting is an essential functionality in an IoT sensor node, where battery replacement is cost-prohibitive or impractical. Yet, existing energy-harvesting power management units (EH PMU) suffer from efficiency loss in the two-step voltage conversion: harvester-to-battery and battery-to-load. We propose an EH PMU architecture with hybrid energy storage, where a capacitor is introduced in addition to the battery to serve as an intermediate energy buffer to minimize the battery involvement in the system energy flow. Test-case measurements show as much as a 2.2× improvement in the end-to-end energy efficiency. In contrast, with the drastically reduced power consumption of IoT nodes that operates in the sub-threshold regime, adaptive dynamic voltage scaling (DVS) for supply-voltage margin removal, fully on-chip integration and high power conversion efficiency (PCE) are required in PMU designs. We present a PMU–load co-design based on a fully integrated switched-capacitor DC-DC converter (SC-DC) and hybrid error/replica-based regulation for a fully digital PMU control. The PMU is integrated with a neural spike processor (NSP) that achieves a record-low power consumption of 0.61 µW for 96 channels. A tunable replica circuit is added to assist the error regulation and prevent loss of regulation. With automatic energy-robustness co-optimization, the PMU can set the SC-DC’s optimal conversion ratio and switching frequency. The PMU achieves a PCE of 77.7% (72.2%) at VIN = 0.6 V (1 V) and at the NSP’s margin-free operating point

Power-compute co-design for robust pervasive IoT applications

PhD ThesisThe modern development of internet of things (IoT) requires the IoT devices to be more compact and energy autonomous. Many of them require to be able to operate with unstable and low power supplies that come from various energy sources such as energy harvesters. This creates a challenge for building IoT devices that need to be robust to energy variations. In this research we propose methods for improving energy characteristics of IoT devices from the perspective of two main challenges: (i) improving the efficiency and stability of power regulators, and (ii) enhancing the energy robustness of the IoT devices. The existing design methods do not consider these two aspects holistically. One important feature of our approach is holistic use of event-based, temporal representation of data, which involves using asynchronous techniques and duty-cycle-based encoding. For power regulation we use switched-capacitor converters (SCC) because they offer compactness and ease of on-chip implementation. In this research we adapt the existing methods and develop new techniques for SCC design based on asynchronous circuits. This allows us to improve their performance and stability. We also investigate the methods of parasitic charge redistribution, and apply them to self-oscillating SCC, improving their performance. The key contribution within (i) is development of the methods of SCC design with improved characteristics. The majority of novel IoT systems are shifting towards the “AI at the edge” vision, for example, involving neural networks (NN). We consider a perceptron-based neural network as a typical IoT computing device. In our research we propose a novel NN design approach using the principle of pulse-width modulation (PWM). PWMencoded signals represent information with their duty cycle values which may be made independent of the voltages and frequencies of the carrier signals. As a result, the device is more robust to voltage variations, and, thus, the power regulation can be simplified. This is the second major contribution addressing challenge (ii). The advantages of the proposed methods are validated with simulations in the Cadence environment. The simulations demonstrate the operation of the designed power regulators, and the improvements of their efficiency. The simulations also demonstrate the principle of operation of the PWM-based perceptron and prove its power and frequency elasticity. The thesis gives future research directions into a deeper study of the holistic co-design of a variation-robust power-compute paradigm and its impact on developing future IoT applications

Analysis and design of switched-capacitor DC-DC converters with discrete event models

Ph. D. Thesis.Switched-capacitor DC-DC converters (SCDDCs) play a critical role in low power integrated systems. The analysis and design processes of an SCDDC impact the performance and power efficiency of the whole system. Conventionally, researchers carry out the analysis and design processes by viewing SCDDCs as analogue circuits. Analogue attributes of an SCDDC, such as the charge flow current or the equivalent output impedance, have been studied in considerable detail for performance enhancement. However, in most existing work, less attention is paid to the analysis of discrete events (e.g. digital signal transitions) and the relationships between discrete events in SCDDCs. These discrete events and the relationships between discrete events also affect the performance of SCDDCs. Certain negative effects of SCDDCs such as leakage current are introduced by unhealthy discrete states. For example, MOS devices in an SCDDC could conduct undesirably under certain combinations of signals, resulting in reversion losses (a type of leakage in SCDDCs). However, existing work only use verbal reasoning and waveform descriptions when studying these discrete events, which may cause confusion and result in an informal design process consisting of intuitive design and backed up merely by validation based on natural language discussions and simulations. There is therefore a need for formalised methods to describe and analyse these discrete events which may facilitate systematic design techniques. This thesis presents a new method of analysing and designing SCDDCs using discrete event models. Discrete event models such as Petri nets and Signal Transition Graphs (STGs) are commonly used in asynchronous circuits to formally describe and analyse the relationships between discrete transitions. Modelling SCDDCs with discrete event models provides a formal way to describe the relations between discrete transitions in SCDDCs. These discrete event models can be used for analysis, verification and even design guidance for SCDDC design. The rich set of existing analysis methods and tools for discrete event models could be applied to SCDDCs, potentially improving the analysis and design flow for them. Moreover, since Petri nets and STGs are generally used to analyse and design asynchronous circuits, modelling and designing SCDDCs with STG models may additionally facilitate the incorporation of positive features of asynchronous circuits in SCDDCs (e.g. no clock skew). In this thesis, the relations between discrete events in SCDDCs are formally described with SC-STG (an extended STG targeting multi-voltage systems, to which SCDDCs belong), which avoids the potential confusion due to natural language and waveform descriptions. Then the concurrency and causality relations described in SC-STG model are extended to Petri nets, with which the presence of reversion losses can be formally determined and verified. Finally, based on the STG and Petri net models, a new design method for reversion-loss-free SCDDCs is proposed. In SCDDCs designed with the new method, reversion losses are entirely removed by introducing asynchronous controls, synthesised with the help of a software synthesis toolkit “Workcraft”. To demonstrate the analysis capabilities of the method, several cross-coupled voltage doublers (a type of SCDDC) are analysed and studied with discrete event models as examples in this thesis. To demonstrate the design capabilities of the method, a new reversion-loss-free cross-coupled voltage doubler is designed. The cross-coupled voltage doubler is widely used in low power integrated systems such as flash memories, LCD drivers and wireless energy harvesting systems. The proposed modelling method is potentially used in both research and industrial area of those applications for a formal and high-efficiency design proces

Periodically Disturbed Oscillators

By controlling the timing of events and enabling the transmission of data over long distances, oscillators can be considered to generate the "heartbeat" of modern electronic systems. Their utility, however, is boosted significantly by their peculiar ability to synchronize to external signals that are themselves periodic in time. Although this fascinating phenomenon has been studied by scientists since the 1600s, models for describing this behavior have seen a disconnect between the rigorous, methodical approaches taken by mathematicians and the design-oriented, physically-based analyses carried out by engineers. While the analytical power of the former is often concealed by an inundation of abstract mathematical machinery, the accuracy and generality of the latter are constrained by the empirical nature of the ensuing derivations. We hope to bridge that gap here. In this thesis, a general theory of electrical oscillators under the influence of a periodic injection is developed from first principles. Our approach leads to a fundamental yet intuitive understanding of the process by which oscillators lock to a periodic injection, as well as what happens when synchronization fails and the oscillator is instead injection pulled. By considering the autonomous and periodically time-varying nature that underlies all oscillators, we build a time-synchronous model that is valid for oscillators of any topology and periodic disturbances of any shape. A single first-order differential equation is shown to be capable of making accurate, quantitative predictions about a wide array of properties of periodically disturbed oscillators: the range of injection frequencies for which synchronization occurs, the phase difference between the injection and the oscillator under lock, stable vs. unstable modes of locking, the pull-in process toward lock, the dynamics of injection pulling, as well as phase noise in both free-running and injection-locked oscillators. The framework also naturally accommodates superharmonic injection-locked frequency division, subharmonic injection-locked frequency multiplication, and the general case of an arbitrary rational relationship between the injection and oscillation frequencies. A number of novel insights for improving the performance of systems that utilize injection locking are also elucidated. In particular, we explore how both the injection waveform and the oscillator's design can be modified to optimize the lock range. The resultant design techniques are employed in the implementation of a dual-moduli prescaler for frequency synthesis applications which features low power consumption, a wide operating range, and a small chip area. For the commonly used inductor-capacitor (LC) oscillator, we make a simple modification to our framework that takes the oscillation amplitude into account, greatly enhancing the model's accuracy for large injections. The augmented theory uniquely captures the asymmetry of the lock range as well as the distinct characteristics exhibited by different types of LC oscillators. Existing injection locking and pulling theories in the available literature are subsumed as special cases of our model. It is important to note that even though the veracity of our theoretical predictions degrades as the size of the injection grows due to our framework's linearization with respect to the disturbance, our model's validity across a broad range of practical injection strengths are borne out by simulations and measurements on a diverse collection of integrated LC, ring, and relaxation oscillators. Lastly, we also present a phasor-based analysis of LC and ring oscillators which yields a novel perspective into how the injection current interacts with the oscillator's core nonlinearity to facilitate injection locking.</p

VLSI Design

This book provides some recent advances in design nanometer VLSI chips. The selected topics try to present some open problems and challenges with important topics ranging from design tools, new post-silicon devices, GPU-based parallel computing, emerging 3D integration, and antenna design. The book consists of two parts, with chapters such as: VLSI design for multi-sensor smart systems on a chip, Three-dimensional integrated circuits design for thousand-core processors, Parallel symbolic analysis of large analog circuits on GPU platforms, Algorithms for CAD tools VLSI design, A multilevel memetic algorithm for large SAT-encoded problems, etc

The Fifth NASA Symposium on VLSI Design

The fifth annual NASA Symposium on VLSI Design had 13 sessions including Radiation Effects, Architectures, Mixed Signal, Design Techniques, Fault Testing, Synthesis, Signal Processing, and other Featured Presentations. The symposium provides insights into developments in VLSI and digital systems which can be used to increase data systems performance. The presentations share insights into next generation advances that will serve as a basis for future VLSI design

Modeling and Simulation in Engineering

This book provides an open platform to establish and share knowledge developed by scholars, scientists, and engineers from all over the world, about various applications of the modeling and simulation in the design process of products, in various engineering fields. The book consists of 12 chapters arranged in two sections (3D Modeling and Virtual Prototyping), reflecting the multidimensionality of applications related to modeling and simulation. Some of the most recent modeling and simulation techniques, as well as some of the most accurate and sophisticated software in treating complex systems, are applied. All the original contributions in this book are jointed by the basic principle of a successful modeling and simulation process: as complex as necessary, and as simple as possible. The idea is to manipulate the simplifying assumptions in a way that reduces the complexity of the model (in order to make a real-time simulation), but without altering the precision of the results