Thermal Performance of a Solar Concentrating Photovoltaic Module with Spiral Mini Channel Heat Sink

ICP 2015: International Conference on Polygeneration, Chennai, India, 18-20 February 2015Concentrating Photovoltaic (CPV) power generation is one of the attractive choices for efficient utilization of solar energy due to its high cogeneration efficiency. The increase in temperature of solar CPV cell significantly reduces the performance. The efficiency of a CPV system can be improved by introducing effective thermal management or cooling system. In this paper, a new spiral mini channel heat sink with rectangular cross section is developed and its performance is numerically analysed using commercial CFD software ANSYS 14. The mini-channels provided high heat transfer over cell surface area and resulted in lower pressure drop. The coolant outlet temperature rise across the mini-channel is estimated as 343K in CPV module of 300 X 300 mm2 and with a pressure drop of 8.043 k Pa at a flow rate of 0.16 liter/s. Based on numerical simulations, it is found that the optimum configuration of micro-channel with 4mm width and height of 20mm, having higher figure of merit.Department of Science and Technology (DST), Government of Indi

Design a 16-cell densely packed receiver for high concentrating photovoltaic applications

A novel densely packed receiver for concentrating photovoltaics has been designed to fit a 125× primary and a 4× secondary reflective optics. It can allocate 16 1cm2-sized high concentrating solar cells and is expected to work at about 300 Wp, with a short-circuit current of 6.6 A and an open circuit voltage of 50.72 V. In the light of a preliminary thermal simulation, an aluminum-based insulated metal substrate has been use as baseplate. The original outline of the conductive copper layer has been developed to minimize the Joule losses, by reducing the number of interconnections between the cells in series. Slightly oversized Schottky diodes have been applied for bypassing purposes and the whole design fits the IPC-2221 requirements. A full- scale thermal simulation has been implemented to prove the reliability of an insulated metal substrate in CPV application, even if compared to the widely-used direct bonded copper board. The Joule heating phenomenon has been analytically calculated first, to understand the effect on the electrical power output, and then simulate, to predict the consequences on the thermal management of the board. The outcomes of the present research will be used to optimize the design of a novel actively cooled 144-cell receiver for high concentrating photovoltaic applications

General correlations among geometry, orientation and thermal performance of natural convective micro-finned heat sinks

ArticleOpen Access funded by Engineering and Physical Sciences Research Council.The version of record is available from Elsevier at: doi:10.1016/j.ijheatmasstransfer.2015.08.015The interest in micro-technologies has increased in the last decades, because of the low volumes and high performance granted by their application. Micro-fins can find application in several fields, such as power electronics, concentrating photovoltaics and LED. Although micro-technologies have been widely applied in cooling, there is still a lack of knowledge on the thermal behavior of micro-finned heat sinks under natural convective conditions. In the present study, the correspondences between fin geometries and heat transfer coefficients, as well as the effects of the orientation, are experimentally investigated using silicon micro-finned heat sinks with different geometries. The heat sinks are made of 5cm × 5cm squared silicon wafer and the fin height ranges between 0.6mm and 0.8mm, the spacing between 0.2mm and 0.8mm and the thickness between 0.2 and 0.8mm. Power loads higher than those considered in previous works are studied. The experimental setup is validated using a software simulation and the Nusselt number correlation available in literature. The influence of the fin thickness on this parameter is analyzed and a modified correlation is proposed. Also, the effect of the radiative heat exchange on the overall heat transfer is considered and commented. An analysis of the uncertainty is conducted and reported too.Engineering and Physical Sciences Research Council (EPSRC)EPSRC-DST BioCPV projec

Investigation of performance and emission characteristics of a biogas fuelled electric generator integrated with solar concentrated photovoltaic system

Integration of renewable energy systems with the appropriate technology plays a pivotal role in resolving the problem of sustainable energy supply. This paper is aimed to describe the concept of integration of biomass and solar concentrated photovoltaic (CPV) energy system. The present study focused particularly on the investigation of performance and emission from a 1.4 kVA Spark Ignition, constant speed generator using raw biogas integrated in hybrid energy system. The experiments are conducted at different fuel flow rates under varying electric loading conditions. Comparing with LPG as fuel, the power deterioration is observed to be 32% on raw biogas, due to its low calorific value. The maximum power output and brake thermal efficiency using biogas is witnessed to be 812W and 19.50% respectively. The exhaust emission analysis of generator using biogas displays considerably reduced carbon monoxide and hydrocarbons whereas there is no significant difference in nitrogen oxides concentration levels while comparing with LPG, ascertaining it to be an eco-friendly fuel. The biogas fuelled electric generator integration with CPV system can attain sustainable rural energy supply.Department of Science and Technology (DST), Government of IndiaEngineering and Physical Science Research Council (EPSRC

Performance analysis of perovskite and dye-sensitized solar cells under varying operating conditions and comparison with monocrystalline silicon cell

The efficiency of solar cell is generally defined at standard test conditions. However, wind direction, wind velocity, tilt angle of panel and solar radiation during operation differ from those at standard test conditions. The effects of operating conditions on the temperature and efficiency of silicon solar cells are widely analysed in literature. In the current work, the thermal performance of perovskite and dye-sensitized solar cells in operating conditions has been analysed and compared with monocrystalline silicon solar cell. The effects of wind direction (wind azimuth angle), wind velocity, tilt angle of panel and solar radiation on the temperature and efficiency of the cells have been analysed. The results show that as wind azimuth angle increases from 0° to 90°, the temperature of the cell increases from 51.8 °C to 58.2 °C for monocrystalline silicon, from 45.5 °C to 50.7 °C for perovskite and from 48.4 °C to 53.9 °C for dye-sensitized solar cell and the corresponding efficiency of the cell decreases from 22.3% to 21.5% for monocrystalline silicon, from 20.1% to 19.5% for perovskite and from 11.8% to 11.7% for dye-sensitized solar cell

Conjugate refractive–reflective homogeniser in a 500x Cassegrain concentrator: design and limits

In this study, we present the conjugate refractive reflective homogeniser (CRRH) to be used in a 500× Cassegrain photovoltaic concentrator. The CRRH is a dielectric crossed v-trough lined with a reflective film whilst maintaining an air gap between them. This air gap between the two surfaces helps in trapping the scattered light from the refractive geometry and ensures both total internal reflection and standard reflection of the escaped rays. A 10–42% drop in optical efficiency has been shown to occur due to varying the surface roughness of the homogeniser in these ray trace simulations for the Cassegrain setup. The CRRH increased the overall optical efficiency by a maximum of 7.75% in comparison with that of a standard refractive homogeniser simulated within the same concentrator system. The acceptance angle and flux distribution of these homogenisers was also investigated. The simple shape of the CRRH ensures easy manufacturing and produces a relatively uniform irradiance distribution on the receiver. The theoretical benefit of the CRRH is also validated via practical measurements. Further research is required but a 6.7% power increase was measured under a 1000 W/m2 solar simulator at normal incidence for the experimental test

Prototype fabrication and experimental investigation of a conjugate refractive reflective homogeniser in a cassegrain concentrator

The conjugate refractive reflective homogeniser (CRRH) is experimentally tested within a cassegrain concentrator of geometrical concentration ratio 500× and its power output compared to the theoretical predictions of a 7.76% increase. I–V traces are taken at various angles of incidence and experimental results showed a maximum of 4.5% increase in power output using the CRRH instead of its purely refractive counterpart. The CRRH utilises both total internal reflection (TIR) within its core refractive medium (sylguard) and an outer reflective film (with an air gap between) to direct more rays towards the receiver. The reflective film captures scattered refracted light which is caused by non-ideal surface finishes of the refractive medium. The CRRH prototype utilises a 3D printed support which is thermally tested, withstanding temperatures of up to 60 °C but deforming at >100 °C. A maximum temperature of 226.3 °C was reached within the closed system at the focal spot of the concentrated light. The material properties are presented, in particular the transmittance of sylguard 184 is shown to be dependent on thickness but not significantly on temperature.Utilising both TIR and standard reflection can be applied to other geometries other than the homogeniser presented here. This could be a simple but effective method to increase the power of many concentrator photovoltaics

Theoretical investigation considering manufacturing errors of a high concentrating photovoltaic of cassegrain design and its experimental validation

A compact high concentrating photovoltaic module based on cassegrain optics is presented; consisting of a primary parabolic reflector, secondary inverse parabolic reflector and a third stage homogeniser. The effect of parabolic curvatures, reflector separation distance and the homogeniser’s height and width on the acceptance angle has been investigated for optimisation. Simulated optical efficiencies of 84.82–81.89% over a range of ±1° tracking error and 55.49% at a tracking error of ±1.5° were obtained. The final singular module measures 169 mm in height and 230 mm in width (not including structural components such as cover glass). The primary reflector dish has a focal length of 200 mm and is a focal with the secondary inverse reflector which has a focal length of 70 mm. The transparent homogenising optic has a height of 70 mm, an entry aperture of 30 × 30 mm and an output aperture of 10 × 10 mm to match the solar cell. This study includes an analysis of the optical efficiency, acceptance angle, irradiance distribution and component errors for this type of concentrator. In particular material stability and the surface error of the homogeniser proved to be detrimental in theoretical and experimental testing – reducing the optical efficiency to ∼40%. This study proves the importance of material choice and simulating optical surface quality, not simply assuming ideal conditions. In the experimental testing, the acceptance angle followed simulation results as did the optical efficiency of the primary and secondary reflectors. The optical efficiency of the system against increasing solar misalignment angles is given for the theoretical and experimental work carried out

A unified global investigation on the spectral effects of soiling losses of PV glass substrates: preliminary results.

The present work reports on the initial results of an international collaboration aiming to investigate the spectral effects of soiling losses. Identical glass coupons have been exposed outdoors for eight weeks in different locations worldwide, and weekly direct and hemispherical transmittance (T%) measurements are compared. Maximum losses as high as 7% and 50% in hemispherical and direct transmittance, respectively, have been found during the 8-week outdoor exposure. At the end of the data collection, a preliminary analysis of the spectral impact of soiling has been performed. The results show that the blue end of the spectrum is more affected and that lower hemispherical T% correlate to larger area covered by particles

Modelling photovoltaic soiling losses through optical characterization

The accumulation of soiling on photovoltaic (PV) modules affects PV systems worldwide. Soiling consists of mineral dust, soot particles, aerosols, pollen, fungi and/or other contaminants that deposit on the surface of PV modules. Soiling absorbs, scatters, and reflects a fraction of the incoming sunlight, reducing the intensity that reaches the active part of the solar cell. Here, we report on the comparison of naturally accumulated soiling on coupons of PV glass soiled at seven locations worldwide. The spectral hemispherical transmittance was measured. It was found that natural soiling disproportionately impacts the blue and ultraviolet (UV) portions of the spectrum compared to the visible and infrared (IR). Also, the general shape of the transmittance spectra was similar at all the studied sites and could adequately be described by a modified form of the Ångström turbidity equation. In addition, the distribution of particles sizes was found to follow the IEST-STD-CC 1246E cleanliness standard. The fractional coverage of the glass surface by particles could be determined directly or indirectly and, as expected, has a linear correlation with the transmittance. It thus becomes feasible to estimate the optical consequences of the soiling of PV modules from the particle size distribution and the cleanliness value