A development method of cutting force coefficients in face milling process using parallelogram insert

This paper presents a modeling method of cutting force and a combination approach of theory and experimental methods in the determination of cutting force coefficients in the face milling process using a parallelogram insert. By the theoretical method, the cutting forces were modeled by a mathematical function of cutting cutter geometry (Cutter diameter, the number of inserts, the insert nose radius, insert cutting edge helix angle, etc.), cutting conditions (depth of cut, feed per flute, spindle speed, etc.), and cutting force coefficients (shear force coefficients, edge force coefficients). By the theoretical method, the average cutting forces in three directions (feed – x, normal – y, and axial – z) were modeled as the linear functions of feed per flute. By the experimental method, the average cutting forces in these three directions were also regressed as the linear functions of feed per flute with quite large determination coefficients (R2 were larger than 92 %). Then, the relationship of average cutting forces and feed per flute was used to determine all six cutting force coefficient components. The validation experiments were performed to verify the linear function of average cutting forces, to determine the cutting force coefficients, and to verify the cutting force models in the face milling process using a cutter with one parallelogram insert. The cutting force models were successfully verified by comparison of the shape and the values of predicted cutting forces and measured cutting forces. These proposed methods and models can be applied to determine the cutting force coefficients and predict the cutting force in the face milling process using a parallelogram insert and can be extended with other cutting types or other insert type

Analysis of tool wear and surface roughness in high-speed milling process of aluminum alloy Al6061

In this study, the influence of cutting parameters and machining time on the tool wear and surface roughness was investigated in high-speed milling process of Al6061 using face carbide inserts. Taguchi experimental matrix (L9) was chosen to design and conduct the experimental research with three input parameters (feed rate, cutting speed, and axial depth of cut). Tool wear (VB) and surface roughness (Ra) after different machining strokes (after 10, 30, and 50 machining strokes) were selected as the output parameters. In almost cases of high-speed face milling process, the most significant factor that influenced on the tool wear was cutting speed (84.94 % after 10 machining strokes, 52.13 % after 30 machining strokes, and 68.58 % after 50 machining strokes), and the most significant factors that influenced on the surface roughness were depth of cut and feed rate (70.54 % after 10 machining strokes, 43.28 % after 30 machining strokes, and 30.97 % after 50 machining strokes for depth of cut. And 22.01 % after 10 machining strokes, 44.39 % after 30 machining strokes, and 66.58 % after 50 machining strokes for feed rate). Linear regression was the most suitable regression of VB and Ra with the determination coefficients (R2) from 88.00 % to 91.99 % for VB, and from 90.24 % to 96.84 % for Ra. These regression models were successfully verified by comparison between predicted and measured results of VB and Ra. Besides, the relationship of VB, Ra, and different machining strokes was also investigated and evaluated. Tool wear, surface roughness models, and their relationship that were found in this study can be used to improve the surface quality and reduce the tool wear in the high-speed face milling of aluminum alloy Al606

Motivational Effect of Web-Based Simulation Game in Teaching Operations Management

Motivational effects during a simulated educational game should be studied because a general concern of lecturers is motivating students and increasing their knowledge. Given advances in internet technology, traditional short in-class games are being substituted with long web-based games. To maximize the benefits of web-based simulation games, a game should instill intrinsic motivation in students and encourage them to adopt deep-learning strategies. We have conducted a quasi-experimental study of 53 students, divided into game and no-game groups, as part of an operations management course. During the course, the game group played a web-based simulation game lasting 7 days; the no-game group did not play this game at all. The findings revealed that students who played the game experienced a deeper level of learning. However, students who did not play the game felt more competent and exerted greater efforts. These results are useful for challenging the assumed benefits of educational games at motivating students. Furthermore, our findings open up opportunities for finding more factors that affect the motivation and behavior of individual students

Development of surface roughness model in turning process of 3X13 steel using TiAlN coated carbide insert

Surface roughness that is one of the most important parameters is used to evaluate the quality of a machining process. Improving the accuracy of the surface roughness model will contribute to ensure an accurate assessment of the machining quality. This study aims to improve the accuracy of the surface roughness model in a machnining process. In this study, Johnson and Box-Cox transformations were successfully applied to improve the accuracy of surface roughness model when turning 3X13 steel using TiAlN insert. Four input parameters that were used in experimental process were cutting velocity, feed rate, depth of cut, and insert-nose radius. The experimental matrix was designed using Central Composite Design (CCD) with 29 experiments. By analyzing the experimental data, the influence of input parameters on surface roughness was investigated. A quadratic model was built to explain the relationship of surface roughness and the input parameters. Box-Cox and Johnson transformations were applied to develop two new models of surface roughness. The accuracy of three surface roughness models showed that the surface roughness model using Johnson transformation had the highest accuracy. The second one model of surface roughness is the model using Box-Cox transformation. And surface roughness model without transformation had the smallest accuracy. Using the Johnson transformation, the determination coefficient of surface roughness model increased from 80.43 % to 84.09 %, and mean absolute error reduced from 19.94 % to 16.64 %. Johnson and Box-Cox transformations could be applied to improve the acuaracy of the surface roughness prediction in turning process of 3X13 steel and can be extended with other materials and other machining processe

STUDY ON MULTI-OBJECTIVE OPTIMIZATION OF THE TURNING PROCESS OF EN 10503 STEEL BY COMBINATION OF TAGUCHI METHOD AND MOORA TECHNIQUE

In this study, the multi-objective optimization problem of turning process was successfully solved by a Taguchi combination method and MOORA techniques. In external turning process of EN 10503 steel, surface grinding process, the orthogonal Taguchi L9 matrix was selected to design the experimental matrix with four input parameters namely insert nose radius, cutting velocity, feed rate, and depth of cut. The parameters that were chosen as the evaluation criteria of the machining process were the surface roughness (Ra), the cutting force amplitudes in X, Y, Z directions, and the material removal rate (MRR). Using Taguchi method and MOORA technique, the optimized results of the cutting parameters were determined to obtain the minimum values of surface roughness and cutting force amplitudes in X, Y, Z directions, and maximum value of MRR. These optimal values of insert nose radius, cutting velocity, feed rate, and cutting depth were 1.2 mm, 76.82 m/min, 0.194 mm/rev, and 0.15 mm, respectively. Corresponding to these optimal values of the input parameters, the surface roughness, cutting force amplitudes in X, Y, Z directions, and material removal rate were 0.675 µm, 124.969 N, 40.545 N, 164.206 N, and 38.130 mm3/s, respectively. The proposed method in this study can be applied to improve the quality and effectiveness of turning processes by improving the surface quality, reducing the cutting force amplitudes, and increasing the material removal rate. Finally, the research direction was also proposed in this stud

The exporting and subcontracting decisions of Viet Nam\u27s small- and medium-sized enterprises

The exporting and subcontracting decisions of a panel of Vietnamese private small- and medium-sized enterprises is investigated. We find that among subcontractors, subcontracting is a supplementary rather than primary activity; the propensity to export increases with managers\u27 or owners\u27 knowledge of customs law; and, there is some evidence that subcontractors are more likely to have made product improvements while exporters are more likely to have adopted new processes or technologies. Our study provides useful insights into SME exporting and subcontracting strategies made more relevant by the expected reductions in trade costs associated with the World Trade Organization\u27s Trade Facilitation Agreement

An effective RGB color selection for complex 3D object structure in scene graph systems

The goal of this project is to develop a complete, fully detailed 3D interactive model of the human body and systems in the human body, and allow the user to interacts in 3D with all the elements of that system, to teach students about human anatomy. Some organs, which contain a lot of details about a particular anatomy, need to be accurately and fully described in minute detail, such as the brain, lungs, liver and heart. These organs are need have all the detailed descriptions of the medical information needed to learn how to do surgery on them, and should allow the user to add careful and precise marking to indicate the operative landmarks on the surgery location. Adding so many different items of information is challenging when the area to which the information needs to be attached is very detailed and overlaps with all kinds of other medical information related to the area. Existing methods to tag areas was not allowing us sufficient locations to attach the information to. Our solution combines a variety of tagging methods, which use the marking method by selecting the RGB color area that is drawn in the texture, on the complex 3D object structure. Then, it relies on those RGB color codes to tag IDs and create relational tables that store the related information about the specific areas of the anatomy. With this method of marking, it is possible to use the entire set of color values (R, G, B) to identify a set of anatomic regions, and this also makes it possible to define multiple overlapping regions

A RESEARCH ON MULTI-OBJECTIVE OPTIMIZATION OF THE GRINDING PROCESS USING SEGMENTED GRINDING WHEEL BY TAGUCHI-DEAR METHOD

In this study, the mutil-objective optimization was applied for the surface grinding process of SAE420 steel. The aluminum oxide grinding wheels that were grooved by 15 grooves, 18 grooves, and 20 grooves were used in the experimental process. The Taguchi method was applied to design the experimental matrix. Four input parameters that were chosen for each experiment were the number of grooves in cylinder surface of grinding wheel, workpiece velocity, feed rate, and cutting depth. Four output parameters that were measured for each experimental were the machining surface roughness, the system vibrations in the three directions (X, Y, Z). The DEAR technique was applied to determine the values of the input parameters to obtaine the minimum values of machining surface roughness and vibrations in three directions. By using this technique, the optimum values of grinding wheel groove number, workpiece velocity, feed-rate, cutting depth were 18 grooves, 15 m/min, 2 mm/stroke, and 0.005 mm, respectively. The verified experimental was performed by using the optimum values of input parameters. The validation results of surface roughness and vibrations in X, Y, Z directions were 0.826 (µm), 0.531 (µm), 0.549 (µm), and 0. 646 (µm), respectively. These results were great improved in comparing to the normal experimental results. Taguchi method and DEAR technique can be applied to improve the quality of grinding surface and reduce the vibrations of the technology system to restrain the increasing of the cutting forces in the grinding process. Finally, the research direction was also proposed in this stud

Liquid pumping and mixing by PZT synthetic jet

In this paper, a PZT synthetic jet that can function as both an efficient pumping and mixing device is developed. Compare with the conventional design where the practice of controlling the internal flow is undertaken by microvalves structure, this approach promotes the durability and allows the device to work with different liquids at high Reynold number without losing of backflow from the diffuser, therefore provides efficient mixing. The pumping performance is applicable for commercialized counterparts while the homogeneous medium was obtained at downstream in the experiments, which was further confirmed by simulation. Notably, the chaotic mixing feature of the device is also applicable for immiscible liquids with the micro-droplet formation result at the outlet