345 research outputs found

    Characterizing gas film conduction for particle- particle and particle-wall collisions

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    Heat transfer in granular media is an important mechanism in many industrial applications. For some applications conduction is an important mode of heat transfer. Several models have been proposed to describe particle scale conduction both between particles (particle-particle) and with walls (particle-wall). Within these conduction models are several distinct modes: conduction through physical contact (macro-contact), conduction through surface roughness (micro-contacts), and conduction through the stagnant gas film surrounding each particle (particle-fluid-particle or particle- fluid-wall). While these models have been developed and verified in literature, the relationship between the conduction heat transfer coefficient and key parameters is not immediately obvious. This is especially true for gas film conduction. In this work we investigate gas film conduction for particle- particle and particle-wall collisions via DEM simulations using a well-established gas film model to determine the behavior of the heat transfer coefficient as a function of the separation distance and particle size. With a better understanding of the gas film heat transfer coefficient, we propose a simplified model that captures the same response but is easier to understand and significantly more computationally efficient

    Conceptualisation of an Efficient Particle-Based Simulation of a Twin-Screw Granulator

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    Discrete Element Method (DEM) simulations have the potential to provide particle-scale understanding of twin-screw granulators. This is difficult to obtain experimentally because of the closed, tightly confined geometry. An essential prerequisite for successful DEM modelling of a twin-screw granulator is making the simulations tractable, i.e., reducing the significant computational cost while retaining the key physics. Four methods are evaluated in this paper to achieve this goal: (i) develop reduced-scale periodic simulations to reduce the number of particles; (ii) further reduce this number by scaling particle sizes appropriately; (iii) adopt an adhesive, elasto-plastic contact model to capture the effect of the liquid binder rather than fluid coupling; (iv) identify the subset of model parameters that are influential for calibration. All DEM simulations considered a GEA ConsiGma™ 1 twin-screw granulator with a 60° rearward configuration for kneading elements. Periodic simulations yielded similar results to a full-scale simulation at significantly reduced computational cost. If the level of cohesion in the contact model is calibrated using laboratory testing, valid results can be obtained without fluid coupling. Friction between granules and the internal surfaces of the granulator is a very influential parameter because the response of this system is dominated by interactions with the geometry

    Modelling cohesive-frictional particulate solids for bulk handling applications

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    Many powders and particulate solids are cohesive in nature and the strength often exhibits dependence on the consolidation stress. As a result, the stress history in the material leading up to a handling scenario needs to be considered when evaluating its handleability. This paper outlines the development of a DEM contact model accounting for plasticity and adhesion force, which is shown to be suitable for modelling the stress history dependent cohesive strength. The model was used to simulate the confined consolidation and the subsequent unconfined loading of iron ore fines with particle sizes up to 1.18mm. The predicted flow function was found to be comparable to the experimental results

    Segregation and mixing of granular material in industrial processes

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    Within the EU-funded PARDEM network mixing and segregation are studied in silos and heaps, agitated mixers and fluidized beds. A method is presented with which mixing and segregation can be characterized, adapted for quasi-static to dynamic systems and applied at the global system level as well as at the local level. This paper attempts to give an overview of the applicability of this analysis by providing three instances, being chute flow representing flow down a heap, agitated mixing and fluidization, in which the method is applied

    Evolution of particle breakage studied using x-ray tomography and the discrete element method

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    Particle breakage can significantly change the fabric (size and shape of particles and contact network) of a granular material, affecting highly the material's macroscopic response. In this paper, oedometric compression tests are performed on zeolite specimens and x-ray computed micro-tomography is employed, to acquire high resolution 3D images of the specimens throughout the test. The images are processed, to describe breakage spatially and quantify it throughout the test and gain information about the mechanisms leading to particle breakage. In addition to the image processing, the discrete element method (DEM) is used to study the initiation and likelihood of particle breakage, by simulating the experimental test during the early stages of loading and using quantitative results from the images to inform and validate the DEM model. A discrete digital image correlation is used, in order to incrementally identify intact grains and simultaneously get results about the strain field within the specimen, as well as the kinematics of individual grains and fragments. In the initial stages of breakage, there is a clear boundary effect on the spatial distribution of breakage, as it is concentrated at the moving boundary (more than 90% of total breakage) and circumferentially (more than 70% of total breakage) close to the apparatus cell. The DEM model can reproduce the bulk response of the material until the point where substantial breakage governs the macroscopic response and it starts to soften. Additionally, there is an initial indication that the spatial distribution of the force network matches the localisation of breakage radially, but it does not seem to localise close to the loading platen. This analysis will enrich our understanding of the mechanisms and evolution of particle breakage
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