284 research outputs found

    Human oral processing and texture profile analysis parameters: bridging the gap between the sensory evaluation and the instrumental measurements

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    Studies in food oral processing are becoming increasingly important with the advent of the aged society. The food oral processing model of Hutchings and Lillford (Journal of Texture Studies, 19, 1988, 103–115) describes the structural breakdown and lubrication of ingested food before the swallowing stage, and has been revisited in the present article. The instrumental technique texture profile analysis (TPA) purports to mimic the first two bites of mastication and its ease of use has lured some researchers to use it without a critical eye. In this article, we consider inconsistencies in the Hutchings and Lillford model with the hope that it might be further refined. With regard to TPA we question the validity of the data generated and urge authors caution before they publish results from the test protocol. If results are published then the x‐axis should be viewed as deformation or strain, and not time. Hardness should be represented by the breaking stress. Adhesiveness should be measured at a medium strain taking into account the surface properties of the plunger. The ratio of the energy estimated by the area under the curve obtained from the second and the first bites (A2/A1) should be called recoverability and not cohesiveness

    A stochastic flow rule for granular materials

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    There have been many attempts to derive continuum models for dense granular flow, but a general theory is still lacking. Here, we start with Mohr-Coulomb plasticity for quasi-2D granular materials to calculate (average) stresses and slip planes, but we propose a "stochastic flow rule" (SFR) to replace the principle of coaxiality in classical plasticity. The SFR takes into account two crucial features of granular materials - discreteness and randomness - via diffusing "spots" of local fluidization, which act as carriers of plasticity. We postulate that spots perform random walks biased along slip-lines with a drift direction determined by the stress imbalance upon a local switch from static to dynamic friction. In the continuum limit (based on a Fokker-Planck equation for the spot concentration), this simple model is able to predict a variety of granular flow profiles in flat-bottom silos, annular Couette cells, flowing heaps, and plate-dragging experiments -- with essentially no fitting parameters -- although it is only expected to function where material is at incipient failure and slip-lines are inadmissible. For special cases of admissible slip-lines, such as plate dragging under a heavy load or flow down an inclined plane, we postulate a transition to rate-dependent Bagnold rheology, where flow occurs by sliding shear planes. With different yield criteria, the SFR provides a general framework for multiscale modeling of plasticity in amorphous materials, cycling between continuum limit-state stress calculations, meso-scale spot random walks, and microscopic particle relaxation

    Relationship between single and bulk mechanical properties for zeolite ZSM5 spray-dried particles

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    In this work typical mechanical properties for a catalyst support material, ZSM5 (a spray-dried granular zeolite), have been measured in order to relate the bulk behaviour of the powder material to the single particle mechanical properties. Particle shape and size distribution of the powders, determined by laser diffraction and scanning electron microscopy (SEM), confirmed the spherical shape of the spray-dried particles. The excellent flowability of the material was assessed by typical methods such as the Hausner ratio and the Carr index. This was confirmed by bulk measurements of the particle–particle internal friction parameter and flow function using a Schulze shear cell, which also illustrated the low compressibility of the material. Single particle compression was used to characterize single particle mechanical proper-ties such as reduced elastic modulus and strength from Hertz contact mechanics theory. Comparison with surface properties obtained from nanoindentation suggests heterogeneity, the surface being harder than the core. In order to evaluate the relationship between single particle mechanical properties and bulk compression behaviour, uniaxial confined compression was carried out. It was determined that the Adams model was suitable for describing the bulk compression and furthermore that the Adams model parameter, apparent strength of single particles, was in good agreement with the single particle strength determined from single particle compression test

    Analysis of the dynamics of the FT4 powder rheometer

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    Traditional powder flow measurement devices, such as shear cells, operate in the quasi-static regime of shear strain rate. The FT4 powder rheometer of Freeman Technology, developed over the last two decades, has provided a clearer differentiation of powder flowability in some instances. This has been attributed to the instrument operating in the dynamic regime of shear strain rates, a feature that has yet to be established. We report an analysis of the dynamic behaviour of a bed of glass beads made cohesive by silanisation and subjected to standard FT4 testing procedure, where a rotating blade is driven into a cylindrical bed, using a combination of experimental measurements and numerical simulations by the Distinct Element Method. The DEM analysis underestimates the flow energy measured experimentally, although the agreement is improved when sliding friction is increased. The shear stress of the powder in front of the blade is shown to be roughly constant along the radial direction and increasing as the impeller penetrates the bed, suggesting a characteristic shear stress can be determined for a powder under a given test conditions in the FT4. For ease of simulations large beads were used (1.7 – 2.1 mm). Future work will investigate the influence of particle properties and operational conditions on the prevailing stresses and strain rates

    Rheology of moist food powders as affected by moisture content

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    Dynamic testing to determine rheological characteristics of moist food powders (semolina, coarse wheat flour, potato starch) was carried out using a powder rheometer of a new construction. The unique feature of the rheometer is that scale of shearing was confined to the thickness of shearing band of powder bed only. It was found that flow pattern of moistened samples was noticeably and diversely affected by both moisture content (varying in the range of 0–15% w/w) and shear rate. The observed changes showed statistical significance p < 0.01 in all trials carried out. What is noteworthy about the conducted research is that at some shear rate values, the shear stress of the bed reached the maximum for specific moisture content levels, irrespective of particle size of the bed. Such behavior may provide an indication of complex interference of different powder shearing mechanisms in the presence of moisture. For beds consisted of larger particles, shear stress values decreased considerably with increasing moisture content. To explain this, modeling of the shearing process with Discrete Element Method (DEM) was performed. The results obtained supported the idea that friction coefficients of particulate material were significantly reduced at higher moisture content of the powder bed in the whole range of shear rates applied

    Comparison of cohesive powder flowability measured by Schulze Shear Cell, Raining Bed Method, Sevilla Powder Tester and new Ball Indentation Method

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    Poor powder flow leads to many problems during manufacturing and can lead to inaccurate dosing and off-specification products. Powder flowability is commonly assessed under relatively high applied loads using shear cells by characterising the unconfined yield strength at a range of applied loads. For applied stresses below 1 kPa, it becomes increasingly difficult to obtain reliable values of the unconfined yield strength. The bulk cohesion and tensile strength of the powder are then obtained by extrapolating the yield locus to zero and negative loads, respectively. However, the reliability of this approximation for a given material is not known. To overcome this limitation, techniques such as the Raining Bed Method, Sevilla Powder Tester and the newly-developed Ball Indentation Method may be used. In this paper, we report our measurement results of the tensile strength of glass beads, α-lactose monohydrate and various sizes of fluid catalytic cracking powders determined by the Sevilla Powder Tester and Raining Bed Method and compare them with those inferred from the Schulze Shear Cell. The results of the latter are also compared with those of the Ball Indentation Method. The outcome suggests that in the case of shear cell tests, the extrapolation of the yield locus to lower or negative loads is unsafe. The ball indentation method enables the characterisation of highly cohesive powders at very low compressive loads; however extrapolation to negative loads is still not reliable. In contrast, the Sevilla Powder Tester and Raining Bed Methods are able to characterise the tensile strength directly, but high bulk cohesion poses difficulties as the internal bed failure needs to be analysed in order to reliably estimate the tensile strength. These methods provide a better understanding of powder flow behaviour at low stresses, thus enabling a greater control of manufacturing processes

    Modeling Distillers Dried Grains with Solubles (DDGS) Mass Flow Rate as Affected by Drying and Storage Conditions

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    Ethanol production in 2015 was over 15 million gallons in the United States, and it is projected to increase in the next few years to meet market demands. With the continued growth in the ethanol industry, there has been enormous expansion in distillers grains production. Because the local market for distillers dried grains with solubles (DDGS) is often saturated, it is essential to transport DDGS long distances, across the United States and to international markets. Caking and agglomeration of DDGS particles in hoppers and other storage structures are typical during transportation. The current study deals with DDGS prepared by combining condensed distillers solubles (CDS) with distillers wet grains and then drying at varying temperatures. DDGS was stored in conical hoppers under varying ambient temperature, consolidation pressure, and time conditions. We investigated the effects of CDS (10, 15, and 20% wb), drying temperature (100, 200, and 300°C), drying time (20, 40, and 60 min), cooling temperature (0, 25, and 50°C), consolidation pressure (0, 1.72, and 3.43 kPa), and consolidation time (0, 3, and 6 days) levels on various flow parameters. To examine these factors, Taguchi’s experimental design with an L18 orthogonal array was implemented. Response surface modeling yielded mass flow rate = f(Hausner ratio, angle of repose) with R2 = 0.99, and it predicted moisture content for good, fair, and poor flow. Results showed that drying temperature, drying time, and cooling type were the main factors in predicting mass flow rate. The Johansson model for predicted mass flow rate was calibrated with experimental data, and a new parameter, compressibility factor, with a value of 0.96 g2/(min cm3), was determined to quantify the divergence of compressible and cohesive materials (such as DDGS) for free-flowing bulk solids. Thus, the predicted models may be beneficial for quantitative understanding of DDGS flow

    Traceability of raw materials in silos in an anode plant

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    Carbon anodes, regularly consumed in primary aluminum production, are made of calcined petroleum coke, coal tar pitch, and recycled materials. The properties of calcined coke depend on the source of crude oil and the calcination conditions. Similarly, pitch properties depend on the coal tar source and the manufacturing process. Different calcined coke and pitch mixtures are commonly used in anode manufacturing to meet various regulations and/or due to economics and availability. This makes it hard to maintain the anode quality. Calcined coke and pitch are placed in silos and used when required for production. It is hard for the industries to track the source of raw materials used in their daily recipes. This article presents an approach to trace back the details of the use of particulate raw materials with a custom-made software, which takes into account the type (mass flow or funnel flow) of silos. Such tracking can help identify the causes of problems and maintain/improve anode quality
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