Model of the mechanical response of short flax fiber reinforced polymer matrix composites

AbstractNatural-fiber-reinforced short-fiber composites are finding more applications lately, therefore there is a need for estimation of the mechanical properties of such composites based on the properties of the constituents. The fibers themselves also possess complicated internal structure, resulting in anisotropy of their properties. Taking into account the internal structure of bast fiber, we evaluate the elastic properties of a composite unit cell, consisting of a fiber of average length and matrix according to the fiber volume fraction in the composite. The unit cell properties are used to estimate the stiffness of a misaligned short-fiber composite by means of orientation averaging. The results obtained are compared with the experimental stress-strain diagrams of short flax fiber/polypropylene matrix composite. Usually the mechanical response of short-fiber/polymer matrix composite is non-linear due to the inelastic matrix behavior. Accounting for the non-linear deformation of the matrix in the unit cell by modeling it as an elastic-plastic material, we also estimate its non-linear response under uniaxial loading

Biaxial fragmentation of thin silicon oxide coatings on poly(ethylene terephthalate)

Crack patterns of 53 nm and 103 nm thick silicon oxide coatings on poly(ethylene terephthalate) films are analyzed under equibiaxial stress loading, by means of a bulging cell mounted under an optical microscope with stepwise pressurization of film specimens. The biaxial stress and strain are modeled from classical elastic membrane equations, and an excellent agreement is obtained with a finite element method. In the large pressure range, the derivation of the biaxial strain from force equilibrium considerations are found to reproduce accurately the measured data up to 25% strain. The examination of the fragmentation process of the coating under increasing pressure levels reveals that the crack onset strain of the oxide coating is similar to that measured under uniaxial tension. The fragmentation of the coating under biaxial tension is also characterized by complex dynamic phenomena which image the peculiarities of the stress field, resulting in considerable broadening of the fragment size distribution. The evolution of the average fragment area as a function of biaxial stress in the early stages of the fragmentation process is analyzed using Weibull statistics to describe the coating strengt

Influences of roll-to-roll process and polymer substrate anisotropies on the tensile failure of thin oxide films

The influence of internal stress anisotropy resulting from anisotropic loading in a roll-to-roll (R2R) process, and polymer substrate anisotropy on the crack onset strain (COS) of thin oxide coatings was analyzed. Experimental data obtained for R2R processed films were compared with data obtained using an isotropic sheet-to-sheet (S2S) process with the same anisotropic substrate. In the R2R case the COS was found to increase by 20% between the transverse direction and the machine direction. In the S2S case the COS was found to be independent of orientation, except at a 45° in-plane orientation with respect to the machine direction, where it was 15% higher. The internal stress in the machine direction could not be determined, presumably due to deposition-induced curvature changes of the polymer substrate, and was therefore fitted to the COS data. Fracture mechanics analysis and finite element modeling of the experimental data showed that the influence of substrate anisotropy was marginal, and that it was the process-induced internal strain in the coating which controlled the COS. © 2010 Elsevier B.V

Mechanics of fragmentation of crocodile skin and other thin films

Fragmentation of thin layers of materials is mediated by a network of cracks on its surface. It is commonly seen in dehydrated paintings or asphalt pavements and even in graphene or other two-dimensional materials, but is also observed in the characteristic polygonal pattern on a crocodile’s head. Here, we build a simple mechanical model of a thin film and investigate the generation and development of fragmentation patterns as the material is exposed to various modes of deformation. We find that the characteristic size of fragmentation, defined by the mean diameter of polygons, is strictly governed by mechanical properties of the film material. Our result demonstrates that skin fragmentation on the head of crocodiles is dominated by that it features a small ratio between the fracture energy and Young’s modulus, and the patterns agree well with experimental observations. Understanding this mechanics-driven process could be applied to improve the lifetime and reliability of thin film coatings by mimicking crocodile skin