Mechanical performance and capillary water absorption of sewage sludge ash concrete (SSAC)

Disposal of sewage sludge from waste water treatment plants is a serious environmental problem of increasing magnitude. Waste water treatment generates as much as 70 g of dry solids per capita per day. Although one of the disposal solutions for this waste is through incineration, still almost 30% of sludge solids remain as ash. This paper presents results related to reuse of sewage sludge ash in concrete. The sludge was characterised for chemical composition (X-ray flourescence analysis), crystalline phases (X-ray diffraction analysis) and pozzolanic activity. The effects of incineration on crystal phases of the dry sludge were investigated. Two water/cement (W/C) ratios (0.55 and 0.45) and three sludge ash percentages (5%,10% and 20%) per cement mass were used as filler. The mechanical performance of sewage sludge ash concrete (SSAC) at different curing ages (3, 7, 28 and 90 days) was assessed by means of mechanical tests and capillary water absorption. Results show that sewage sludge ash leads to a reduction in density and mechanical strength and to an increase in capillary water absorption. Results also show that SSAC with 20% of sewage sludge ash and W/C=0.45 has a 28 day compressive strength of almost 30 MPa. SSAC with a sludge ash contents of 5% and 10% has the same capillary water absorption coefficient as the control concrete; as for the concrete mixtures with 20% sludge ash content, the capillary water absorption is higher but in line with C20/25 strength class concretes performance

Temporal flowability evolution of slag-based self-compacting concrete with recycled concrete aggregate

The addition of by-products, such as recycled concrete aggregate and ground granulated blast furnace slag, modify the in-fresh flowability of ordinary self-compacting concrete both initially and over time. A detailed study is presented in this paper of 18 mixtures (SF3 slump-flow class) containing 100% coarse recycled concrete aggregate, two types of cement (CEM I or CEM III/A, the latter with 45% ground granulated blast furnace slag), different contents of fine recycled concrete aggregate (0, 50, or 100%), and three different aggregate powders (ultra-fine limestone powder <0.063 mm, limestone fines 0/0.5 mm, and recycled concrete aggregate 0/0.5 mm). The temporal evolution of slump flow, viscosity, and passing ability, and the values of segregation resistance, air content, fresh and hardened density, and compressive strength were evaluated in all the mixtures. The addition of fine recycled concrete aggregate and CEM III/A improved initial slump flow and passing ability by 6%, due to their higher proportion of fines. Nevertheless, the temporal loss of flowability within 60 min was 5.8% lower when adding natural aggregate and CEM I. Viscosity and air content increased 26% on average following additions of fine recycled concrete aggregate, unlike with additions of ground granulated blast furnace slag. Flowability and strength increased with the addition of limestone fines 0/0.5 mm. According to multi-criteria analyses, the mixtures with CEM III/A, 50% fine recycled concrete aggregate, and limestone fines 0/0.5 mm showed an optimal balance between their flowability (SF2 slump-flow class 60 min after the mixing process), compressive strengths (around 60 MPa), and carbon footprints.Spanish Ministry MCIU, AEI and ERDF [grant numbers FPU17/03374 and RTI 2018-097079-B-C31]; the Junta de Castilla y León (Regional Government) and ERDF [grant number UIC-231, BU119P17]; the Youth Employment Initiative (JCyL) and ESF [grant number UBU05B_1274]; the University of Burgos [grant number SUCONS, Y135. GI], UPV/EHU (PPGA20/26) and, finally, our thanks also to the Basque Government research group IT1314-19

Greenhouse gas emissions from concrete can be reduced by using mix proportions, geometric aspects, and age as design factors

With increased awareness of the emissions of greenhouse gases (GHGs) and the significant contribution from the cement industry, research efforts are being advanced to reduce the impacts associated with concrete production and consumption. A variety of methods have been proposed, one of the most common being the replacement of cement as a binder in concrete with supplementary cementitious materials, such as fly ash (FA), which can have lower environmental effects. The use of FA can change the kinetics of the hydration reactions and, consequently, modify the evolution of the concrete strength over time. Yet the influence of designing structural elements to obtain the required strength at later ages has not been examined in terms of their influence on global warming potential (GWP) of concrete. This research investigates the influence of design age, in addition to mix proportions and geometric aspects, on the GWP associated with making beams, columns, and a concrete building frame. Findings suggest that while the GWP for beams is not highly dependent on concrete mixture strength, the GWP for columns is dependent on strength, thus the influence of required strength at later ages influences GWP of making columns more so than beams. For the concrete frame analyzed, a potential 45% reduction in GWP, depending on mix proportions and design age, was found. Using the findings from this research, the GWP associated with production of concrete in California could be reduced by approximately 1.8 million metric tons of CO2-eq emissions, equivalent to approximately 2% of all industrial GHG emissions in California