High temperature oxidation resistance of (Ti,Ta)(C,N)-based cermets

Cermets based on titanium–tantalum carbonitride were oxidized in static air between 800 °C and 1100 °C for 48 h. The thermogravimetric and microstructural study showed an outstanding reduction in the oxidation of more than 90% when the Ta content was increased. In cermets with low Ta content, the formation of a thin CoO/Co3O4 outer layer tends to disappear by reacting with the underlying rutile phase, which emerges at the surface. However, in cermets with higher Ta content, the formation of an external titanate layer, observed even at a low temperature, appears to prevent the oxygen diffusion and the oxidation progressionPeer reviewe

Kinetics of high-temperature oxidation of (Ti,Ta)(CN)-based cermets

The kinetics of the high-temperature oxidation of titanium–tantalum carbonitride-based cermets with different Ti/Ta ratios was studied. Isothermal oxidation tests were conducted under static air for 48 h at temperatures between 700 °C and 1200 °C. The oxidation satisfied the parabolic kinetics, characteristic of the existence of a protective oxide layer. The apparent activation energy suggests the rate-controlling process during oxidation is the simultaneous inward and outward diffusion of oxygen and titanium, respectively, through the formed protective layer, consisting mainly of a rutile phase. A higher Ta(V) content in the rutile decreased the oxygen diffusivity due to the reduction of oxygen vacancy concentration.Peer reviewe

Inverse core-rim microstructure in (Ti,Ta)(C,N)-based cermets developed by a mechanically induced self-sustaining reaction

Cermets with a nominal composition (Ti 0.8Ta 0.2C 0.5N 0.5- 20 wt.% Co) were synthesised by a mechanically induced self-sustaining reaction (MSR) process from stoichiometric elemental powder blends. The MSR allowed the production of a complex (Ti,Ta)(C,N) solid solution, which was the raw material used for the sintering process. The pressureless sintering process was performed at temperatures between 1400 °C and 1600 °C in an inert atmosphere. The microstructural characterisation showed a complex microstructure composed of a ceramic phase with an unusual inverse core-rim structure and a Ti-Ta-Co intermetallic phase that acted as the binder. © 2011 Elsevier Ltd. All rights reserved.Peer Reviewe

Influence of temperature on the biaxial strength of cemented carbides with different microstructures

The effect of the temperature on the mechanical strength of WC-Co cemented carbides with different microstructures (grain size and binder content) was evaluated. Biaxial flexural tests were performed on three cemented carbide grades at 600 °C using the ball-on-three-balls (B3B) method. Results were interpreted by Weibull statistics and compared to biaxial strength results at room temperature. A detailed fractographic analysis, supported by Linear Elastic Fracture Mechanics, was performed to differentiate the nature and size of critical defects and the mechanism responsible for the fracture. A significant decrease in the mechanical strength (around 30%) was observed at 600 °C for all grades of cemented carbides. This fact was ascribed to the change in the critical flaw population from sub-surface (at room temperature) to surface defects, associated with the selective oxidation of Co. Additionally, an estimation of the fracture toughness at 600 °C was attempted for the three cemented carbides, based upon the B3B strength results, the corresponding number of the tested specimens fragments and the macroscopic area of the B3B fracture surfaces. The fracture toughness was not affected by the temperature, at least up to 600 °C. In addition, the good agreement with the Single Edge Notch Beam toughness data suggests the possibility of employing this approach for fracture toughness evaluation of brittle materials under different testing conditions.Peer ReviewedPostprin

Pore morphology evolution and atom distribution of doped Fe2O3 foams developed by freeze-casting after redox cycling

Chemical looping water splitting systems operate at relatively high temperatures (450-800 degree C) to produce, purify, or store hydrogen by the cyclic reduction and oxidation (redox) of a solid oxygen carrier. Therefore, to improve long-term operation, it is necessary to develop highly stable oxygen carriers with large specific surface areas. In this work, highly interconnected doped Fe2O3 foams are fabricated through the freeze-casting technique, and the aid of a submicrometric camphene-based suspension to prevent Fe sintering and pore clogging during redox operation. The influence of the dopant elements (Al and Ce) over the pore morphology evolution, and redox performances are examined. The use of an Fe2O3 porous structure with initial pore size above 100 microns shows a significant reduction of the sample densification, and the addition of Al2O3 by the co-precipitation process proves to be beneficial in preventing the generation of a core-shell structure following redox processing.Comment: 25 pages, 8 figure

Toughening of complete solid solution cermets by graphite addition

(Ti0.95Ta0.05)(C0.5N0.5)-Co complete solid solution cermets (CSCs) were developed by a mechanochemical synthesis process and a pressureless sintering method. The effect of different percentages of graphite used as a sintering additive on the nature of the binder phase and the mechanical properties of the cermets was investigated. Microstructural and mechanical characterisations were carried out by X-ray diffraction, optical microscopy, scanning electron microscopy, transmission electron microscopy, energy-dispersive X-ray spectroscopy, Vickers hardness, indentation fracture toughness and nanoindentation. The addition of graphite modified the carbon activity during sintering, reducing the dissolution of carbonitride ceramic particles into the molten binder. The amount of Ti and Ta remaining in the binder after sintering gradually decreased as the amount of graphite added increased, which induced a change in the nature of the binder phase. When no graphite was added, the binder consisted of the brittle TixTa1-xCo2 intermetallic phase. With the increase in the amount of graphite added, the formation of more ductile phases, such as TixTa1-xCo3 and α-Co, was observed, causing a significant improvement in the toughness of the cermets.Peer reviewe

Resistencia mecánica de carburos cementados: influencia de la temperatura y la microestructura

En esta investigación se ha evaluado el efecto de la temperatura en la resistencia mecánica de carburos cementados (WC-Co) con diferente camino libre medio de la fase ligante. La misma se determinó a 600°C con discos ensayados en flexión biaxial (3B3). Se determina la resistencia y el módulo de Weibull y se comparan con los valores obtenidos a temperatura ambiente. Se ha realizado un análisis fractográfico detallado para intentar discernir la naturaleza y el tamaño de los defectos que originan la rotura, así como los mecanismos responsables de ésta. Los resultados se discuten y racionalizan en el marco de la mecánica de la fractura elástica lineal, prestando atención al efecto de la temperatura y la microestructura en la fiabilidad mecánica. Adicionalmente, el número de fragmentos de las probetas rotas y la superficie de fractura macroscópica también se han relacionado con la resistencia mecánica y la tenacidad de fractura de los WC-Co investigados.Postprint (published version