Development of a Hopkinson bar apparatus for testing soft materials: application to a closed-cell aluminum foam

An increasing interest in lightweight metallic foams for automotive, aerospace and other applications has been observed in recent years. This is mainly due to the weight reduction that can be achieved using foams and for their mechanical energy absorption and acoustic damping capabilities. An accurate knowledge of the mechanical behavior of these materials, especially under dynamic loadings, is thus necessary. Unfortunately, metal foams and in general “soft” materials exhibit a series of peculiarities that make difficult the adoption of standard testing techniques for their high strain-rate characterization. This paper presents an innovative apparatus, where high strain-rate tests of metal foams or other soft materials can be performed by exploiting the operating principle of the Hopkinson bar methods. Using the pre-stress method to generate directly a long compression pulse (compared with traditional SHPB), a displacement of about 20 mm can be applied to the specimen with a single propagating wave, suitable for evaluating the whole stress-strain curve of medium-sized cell foams (pores of about 1-2 mm). The potential of this testing rig is shown in the characterization of a closed-cell aluminum foam, where all the above features are amply demonstrated.JRC.G.4-European laboratory for structural assessmen

Thermal Characterization of the Universal Multizone Crystallizator

The Universal Multizone Crystallizator (UMC) is a special apparatus for crystal growth under terrestrial and microgravity conditions. The use of twenty-five zones allows the, UMC to be used for several normal freezing growth techniques. The thermal profile is electronically translated along the stationary sample by systematically reducing the power to the control zones. Elimination of mechanical translation devices increases the systems reliability while simultaneously reducing the size and weight. This paper addresses the UMC furnace design, sample cartridge, typical thermal profiles and corresponding power requirements necessary for two normal freezing techniques: dynamic gradient freeze and zone melting crystal growth

New foam stabilising additive for alumnium

Liquid metals are mostly made foamable by Ca additions followed by a thickening period. There is a need for an additive that can be easily admixed to an aluminium alloy melt and makes this melt foamable. We have selected aluminium-based grain refiner composites to test their foamability. TiB2, TiC or TiAl3 particles were produced in the melt by flux-assisted melting using fluoride salts. The particle size was kept below 1 im for TiB2 and TiC and around 10µm for TiAl3. The composites were heated to above their melting point (700°C) and were then foamed by either the addition of TiH2 or by injecting gases into the melt directly. Foams were successfully produced using TiB2 and TiC particles, while TiAl3 did not lead to any foam. Foam stability increased from TiB2 to TiC. Ex-situ characterisation of the foams by SEM showed that the particles segregate to the surfaces of the cell walls and lead to almost dense coverages there. Even after dilution of the initial composite a significant amount of foam can be still produced, indicating that these composites are suitable foam stabilizing additive for aluminium alloys and that foams based on small volume fractions of nonmetallic additives can be produced

The Universal Multizone Crystallizator (UMC) Furnace: An International Cooperative Agreement

The Universal Multizone Crystallizator (UMC) is a special apparatus for crystal growth under terrestrial and microgravity conditions. The use of twenty-five zones allows the UMC to be used for several normal freezing growth techniques. The thermal profile is electronically translated along the stationary sample by systematically reducing the power to the control zones. Elimination of mechanical translation devices increases the systems reliability while simultaneously reducing the size and weight. This paper addresses the UMC furnace design, sample cartridge and typical thermal profiles and corresponding power requirements necessary for the dynamic gradient freeze crystal growth technique. Results from physical vapor transport and traveling heater method crystal growth experiments are also discussed

Compressive characteristics of metal matrix syntactic foams

The compressive behaviour of eight different metal matrix syntactic foams (MMSFs) are investigated and presented. The results showed that the engineering factors as chemical compositions of the matrix material, the size of the microballoons, the previously applied heat treatment and the temperature of the compression tests have significant effects on the compressive properties. The smaller microballoons with thinner wall ensured higher compressive strength due to their more flawless microstructure and better mechanical stability. According to the heat treatments, the T6 treatments were less effective than expected; the parameters of the treatment should be further optimized. The elevated temperature tests revealed ~30% drop in the compressive strength. However, the strength remained high enough for structural applications; therefore MMSFs are good choices for light structural parts working at elevated or room temperature. The chemical composition – microballoon type – heat treatment combinations give good potential for tailoring the compressive characteristics of MMSFs

CircularB: Implementation of circular economy in the built environment: Communication, dissemination and networking strategy

This report defines the overall communication, dissemination and networking strategy guiding the CircularB members during the implementation of activities. The main goal of this document is to define communication and dissemination strategies, ensuring that the Action’s advancements are widely diffused to the intended target groups. The Action aims to provide appropriate mechanisms to the key stakeholders so that the Action’s exploitation and market uptake are engaged early. Thus, this document provides a reference guide to coordinate the dissemination activities of the project towards an overall vision of knowledge transfer and exploitation of results. Furthermore, a set of Key Performance Indicators (KPIs) are defined, to assure the effectiveness of the communication, dissemination, and networking plan

Metal foams towards high temperature colloid chemistry

Liquid foams are collections of gas bubbles uniformly dispersed in fluids and separated from each other by self standing thin films. If a liquid foam is solidified a solid foam is obtained. Solid foams show many interesting properties which is the reason for their wide use, e.g. in civil engineering, chemistry or food industry. Any liquid matter should be foamable and so liquid metal. The prospect of being able to make light durable metallic foams triggered research already more than half a century ago. Two methods for foaming metals were used in those days, and they are still current today. In the first of these, gas is injected continuously to create foam. The foam accumulates at the surface of the melt and the result somewhat looks like a glass of draught beer. In the second method, gas releasing propellants are added to the melt, akin to the yeast of the baker. The time has come to understand liquid metal foams as an independent field of research and to look at these systems under the viewpoint of colloid chemistry

Numerical Modeling and Experimental Behavior of Closed-Cell Aluminum Foam Fabricated by the Gas Blowing Method under Compressive Loading

This paper deals with the experimental and numerical study of closed-cell aluminum-based foam under compressive loading. Experimental samples were produced by the gas blowing method. Foam samples had an average cell size of around 1 mm, with sizes in the range 0.5–5 mm, and foam density of 0.6 g/cm3. Foam samples were subjected to a uniaxial compression test, at a displacement rate of 0.001 mm/s. Load and stress were monitored as the functions of extension and strain, respectively. For numerical modeling, CT scan images of experimental samples were used to create a volume model. Solid 3D quadratic tetrahedron mesh with TETRA 10-node elements was applied, with isotropic material behavior. A nonlinear static test with an elasto-plastic model was used in the numerical simulation, with von Mises criteria, and strain was kept below 10% by the software. Uniform compressive loading was set up over the top sample surface, in the y-axis direction only. Experimental tests showed that a 90 kN load produced complete failure of the sample, and three zones were exhibited: an elastic region, a rather uniform plateau region (around 23 MPa) and a densification region that started around 35 MPa. Yielding, or collapse stress, was achieved around 20 MPa. The densification region and a rapid rise in stress began at around 52% of sample deformation. The numerical model showed both compressive and tensile stresses within the complex stress field, indicating that shear also had a prominent role. Mainly compressive stresses were exhibited in the zones of the larger cells, whereas tensile stresses occurred in zones with an increased number of small cells and thin cell walls