Million frames per second infrared imaging system

An infrared imaging system has been developed for measuring the temperature increase during the dynamic deformation of materials. The system consists of an 8×8 HgCdTe focal plane array, each with its own preamplifier. Outputs from the 64 detector/preamplifiers are digitized using a row-parallel scheme. In this approach, all 64 signals are simultaneously acquired and held using a bank of track and hold amplifiers. An array of eight 8:1 multiplexers then routes the signals to eight 10 MHz digitizers, acquiring data from each row of detectors in parallel. The maximum rate is one million frames per second. A fully reflective lens system was developed, consisting of two Schwarszchild objectives operating at infinite conjugation ratio. The ratio of the focal lengths of the objectives determines the lens magnification. The system has been used to image the distribution of temperature rise near the tip of a notch in a high strength steel sample (C-300) subjected to impact loading by a drop weight testing machine. The results show temperature rises at the crack tip up to around 70 K. Localization of temperature, and hence, of deformation into "U" shaped zones emanating from the notch tip is clearly seen, as is the onset of crack propagation

Synchronization in pairs of opto-thermally driven mechanically coupled micro-oscillators

We study the phenomenon of synchronization in pairs of doubly clamped, mechanically coupled silicon micro-oscillators. A continuous-wave laser beam is used to drive the micro-beams into limit cycle oscillations and to detect the oscillations using interferometry. Devices of different dimensions are used to introduce frequency detuning, and short silicon bridges connecting the micro-beams are used as mechanical coupling between the oscillators. The region of synchronization is plotted for the MEMS system in the detuning vs. coupling parameter space and compared with the numerical analysis of a corresponding, lumped-parameter model. Three states of oscillations are observed i.e. the drift state, quasi-periodic state, and the synchronized state. The numerical model also distinguishes between in-phase and out-of-phase synchronization where out-of-phase synchronization is observed at low coupling strengths and low frequency detuning. We also show that the experimentally measured frequency fluctuations of the system reduce with an increase in coupling strength.Comment: 8 pages, 7 figure

Fracture Mechanics of Thin, Cracked Plates Under Tension, Bending and Out-of-Plane Shear Loading

Cracks in the skin of aircraft fuselages or other shell structures can be subjected to very complex stress states, resulting in mixed-mode fracture conditions. For example, a crack running along a stringer in a pressurized fuselage will be subject to the usual in-plane tension stresses (Mode-I) along with out-of-plane tearing stresses (Mode-III like). Crack growth and initiation in this case is correlated not only with the tensile or Mode-I stress intensity factor, K(sub I), but depends on a combination of parameters and on the history of crack growth. The stresses at the tip of a crack in a plate or shell are typically described in terms of either the small deflection Kirchhoff plate theory. However, real applications involve large deflections. We show, using the von-Karman theory, that the crack tip stress field derived on the basis of the small deflection theory is still valid for large deflections. We then give examples demonstrating the exact calculation of energy release rates and stress intensity factors for cracked plates loaded to large deflections. The crack tip fields calculated using the plate theories are an approximation to the actual three dimensional fields. Using three dimensional finite element analyses we have explored the relationship between the three dimensional elasticity theory and two dimensional plate theory results. The results show that for out-of-plane shear loading the three dimensional and Kirchhoff theory results coincide at distance greater than h/2 from the crack tip, where h/2 is the plate thickness. Inside this region, the distribution of stresses through the thickness can be very different from the plate theory predictions. We have also explored how the energy release rate varies as a function of crack length to plate thickness using the different theories. This is important in the implementation of fracture prediction methods using finite element analysis. Our experiments show that under certain conditions, during fatigue crack growth, the presence of out-of-plane shear loads induces a great deal of contact and friction on the crack surfaces, dramatically reducing crack growth rate. A series of experiments and a proposed computational approach for accounting for the friction is discussed

Fatigue crack growth in 2024-T3 aluminum under tensile and transverse shear stresses

The influence of transverse shear stresses on the fatigue crack growth rate in thin 2024-T3 aluminum alloy sheets is investigated experimentally. The tests are performed on double-edge cracked sheets in cyclic tensile and torsional loading. This loading generates crack tip stress intensity factors in the same ratio as the values computed for a crack lying along a lap joint in a pressurized aircraft fuselage. The relevant fracture mechanics of cracks in thin plates along with the details of the geometrically nonlinear finite element analyses used for the test specimen calibration are developed and discussed. Preliminary fatigue crack growth data correlated using the fully coupled stress intensity factor calibration are presented and compared with fatigue crack growth data from pure delta K(sub I)fatigue tests

Reducing the environmental impact of surgery on a global scale: systematic review and co-prioritization with healthcare workers in 132 countries

Abstract Background Healthcare cannot achieve net-zero carbon without addressing operating theatres. The aim of this study was to prioritize feasible interventions to reduce the environmental impact of operating theatres. Methods This study adopted a four-phase Delphi consensus co-prioritization methodology. In phase 1, a systematic review of published interventions and global consultation of perioperative healthcare professionals were used to longlist interventions. In phase 2, iterative thematic analysis consolidated comparable interventions into a shortlist. In phase 3, the shortlist was co-prioritized based on patient and clinician views on acceptability, feasibility, and safety. In phase 4, ranked lists of interventions were presented by their relevance to high-income countries and low–middle-income countries. Results In phase 1, 43 interventions were identified, which had low uptake in practice according to 3042 professionals globally. In phase 2, a shortlist of 15 intervention domains was generated. In phase 3, interventions were deemed acceptable for more than 90 per cent of patients except for reducing general anaesthesia (84 per cent) and re-sterilization of ‘single-use’ consumables (86 per cent). In phase 4, the top three shortlisted interventions for high-income countries were: introducing recycling; reducing use of anaesthetic gases; and appropriate clinical waste processing. In phase 4, the top three shortlisted interventions for low–middle-income countries were: introducing reusable surgical devices; reducing use of consumables; and reducing the use of general anaesthesia. Conclusion This is a step toward environmentally sustainable operating environments with actionable interventions applicable to both high– and low–middle–income countries

Dynamic Fracture Initiation and Propagation in Metals: Experimental Results and Techniques

Dynamic fracture initiation and propagation in ductile and brittle materials was studied experimentally using the optical method of caustics in conjunction with high speed photography. The drop weight impact test, previously used only for studies of fracture initiation, was adapted to study both dynamic fracture initiation and dynamic fracture propagation. The results show that for a relatively brittle, quenched and tempered, high strength 4340 steel the dynamic fracture propagation toughness depends on crack tip velocity through a relation that is a material property. In addition, the effect of stress waves on the dynamic response of different specimen geometries is discussed and the micromechanisms of failure for this heat treatment of 4340 steel are investigated. Extension of the optical method of caustics to applications in elastic-plastic fracture was studied with the goal of learning how to measure dynamic fracture initiation toughness in tough, ductile materials. Static experiments were performed on different specimen geometries of a ductile 4340 steel and 1018 cold rolled steel, and were compared to small scale yielding, plane stress, finite element results. Issues studied that are related to the applicability of caustics are the extent of the dominance of the plane stress HRR field, the effect of plasticity on the accuracy of caustics from the elastic region outside the plastic zone, and the extent of the crack tip region of three dimensionality. The above approach to caustics in ductile materials was based on the assumption of validity of the HRR field. A novel approach to the use of caustics with ductile materials was taken that eliminates the concerns over the region of dominance of the HRR field, etc. In this approach a calibration experiment was performed relating the caustic diameter to the J integral for a particular specimen geometry under conditions of large scale yielding. This approach was successfully applied to optically measure for the first time the J integral under dynamic loading. Measurement of the J integral by means of strain gages was developed and applied to obtain J simultaneously with the caustics measurement. At the same time (and on the same specimens) additional measurements were made including, load, load-point displacement, strains near the crack tip and out of plane displacements (measured with interferometry). These results are compared with excellent agreement to a three dimensional finite element simulation of the specimen.</p

Fracture Mechanics

Fracture mechanics is a vast and growing field. This book develops the basic elements needed for both fracture research and engineering practice. The emphasis is on continuum mechanics models for energy flows and crack-tip stress- and deformation fields in elastic and elastic-plastic materials. In addition to a brief discussion of computational fracture methods, the text includes practical sections on fracture criteria, fracture toughness testing, and methods for measuring stress intensity factors and energy release rates. Class-tested at Cornell, this book is designed for students, researchers and practitioners interested in understanding and contributing to a diverse and vital field of knowledge. Alan Zehnder joined the faculty at Cornell University in 1988. Since then he has served in a number of leadership roles including Chair of the Department of Theoretical and Applied Mechanics, and Director of the Sibley School of Mechanical and Aerospace Engineering.  He teaches applied mechanics and his research topics focus on fracture, experimental mechanics and nonlinear dynamics of nanomechanical oscillators.  He was awarded the 1988 Rudolf Kingslake Medal and Prize for his Optical Engineering paper on optical methods in dynamic-fracture experimentation