Optimization of 5-axis milling processes using process models

Productivity and part quality are extremely important for all machining operations, but particularly for 5-axis milling where the machine tool cost is relatively higher, and most parts have complex geometries and high quality requirements with tight tolerances. 5- axis milling, presents additional challenges in modeling due to more complex tool and workpiece interface geometry, and process mechanics. In this paper, modeling and optimization of 5-axis processes with cutting strategy selection are presented. The developed process models are used for cutting force predictions using a part-tool interface identification method which is also presented. Based on the model predictions and simulations, best cutting conditions are identified. Also, for finish process of a complex surface, machining time is estimated using three machining strategy alternatives. Results are demonstrated by example applications, and verified by experiments

Medial olivocochlear suppression in musicians versus non-musicians

The medial olivocochlear efferent (MOCE) branch synapses with outer hair cells (OHCs), and the efferent pathway can be activated via a contralateral acoustic stimulus (CAS). The activation of MOCE can change OHC motile responses and convert signals that are capable of controlling the sensitivity of the peripheral hearing system in a frequency-specific manner. The aim of this study was to examine the MOCE system activity in professional musicians using transient evoked otoacoustic emission test and CAS. Musician group showed stronger suppression in all frequency bands in the presence of CAS

Machining strategy development in 5-axis milling operations using process models

Increased productivity and part quality can be achieved by selecting machining strategies and conditions properly. At one extreme very high speed and feed rate with small depth of cut can be used for high productivity whereas deep cuts accompanied with slow speeds and feeds may also provide increased material removal rates in some cases. In this study, it is shown that process models are useful tools to simulate and compare alternative strategies for machining of a part. 5-axis milling of turbine engine compressors made out of titanium alloys is used as the case study where strategies such as flank milling (deep cuts), point milling (light cuts) and stripe milling (medium depths) are compared in terms of process time by considering chatter stability, surface finish and tool deflections

Investigation of lead and tilt angle effects in 5-axis ball-end milling processes

5-axis milling is widely used in aerospace, die-mold and automotive industries, where complex surfaces and geometries are machined. Being special parameters of 5-axis milling, lead and tilt angles have significant effects on the process mechanics and dynamics which have been studied very little up to now. In this paper, first of all, effects of tool tip contact on the surface finish quality is presented, and conditions to avoid tip contact in terms of lead and tilt angles and depth of cut are stated. The effects of lead and tilt angles on cutting forces, torque, form errors and stability are investigated through, modelling and verified by experimental results. It is shown that the cutting geometry, mechanics and dynamics vary drastically and nonlinearly with these angles. For the same material removal rate, forces and stability limits can be quite different for various combinations of lead and tilt angles. The results presented in the paper are expected to help understanding of complex 5-axis milling process mechanics and dynamics in a better way. The results should also help selection of 5-axis milling conditions for higher productivity and machined part quality

Traumatic abdominal wall hernias: disruptions of the abdominal wall muscles associated to pelvic bone fractures illustrated by two case reports.

Blunt abdominal traumas are often associated with intra-abdominal injuries and pelvic fractures. Traumatic abdominal wall hernias due to disruption of the abdominal wall muscles may be overlooked. Delayed diagnosis can lead to hernia related complications. We present two cases of high kinetic trauma with pelvic fractures and acute traumatic abdominal wall herniation. Both of these cases suffered from a delayed diagnosis and needed surgery to treat the symptomatic herniation. Clinical reassessment and appropriate medical imaging are mandatory in patients with high kinetic abdominal blunt traumas and associated pelvic fracture, in order to prevent delayed diagnosis and possible complications

Analysis of genetic variation among accessions of critically endangered Rhaponticoides iconiensis and Rhaponticoides mykalea based on RAPD and SDSPAGE markers

Rhaponticoides iconiensis (Hub.-Mor.) M.V.Agab and Greuter is a rare and endangered endemic species of the Konya region of Turkey. One related taxon, Rhaponticoides mykalea (Hub.-Mor.) M.V.Agab andGreuter, is morphologically similar but occurs in different geographical locations. This study has been conducted on the biology of this threatened plant in order to understand better the factors that shouldbe included in the development of conservation practices. The genetic variations were studied using RAPD markers and SDS-PAGE profiles of total seed proteins for three R. iconiensis populations and two R. mykalea populations. The analyzed R. iconiensis populations belonged to different soil types (calcareous and volcanic). The analyzed R. iconiensis and R. mykalea populations belonged to different bioclimatic zones. A genetic diversity within populations was detected both by SDS-PAGE and RAPD for R. iconiensis populations. The level of variation did not differ with respect to soil type for the species studied. Populations collected from the same soil types carried more polymorphisms than those grown in different zones. The genetic diversity was revealed more clearly for all populations byRAPD than through analyzing proteins. Differentiation between ecological groups was higher than that revealed within groups. Conservation programs should take into account the level of genetic diversity within population revealed by these markers according to soil types

Trajectories of charged particles trapped in Earth's magnetic field

I outline the theory of relativistic charged-particle motion in the magnetosphere in a way suitable for undergraduate courses. I discuss particle and guiding center motion, derive the three adiabatic invariants associated with them, and present particle trajectories in a dipolar field. I provide twelve computational exercises that can be used as classroom assignments or for self-study. Two of the exercises, drift-shell bifurcation and Speiser orbits, are adapted from active magnetospheric research. The Python code provided in the supplement can be used to replicate the trajectories and can be easily extended for different field geometries.Comment: 10 pages, 7 figures. Submitted to American Journal of Physic

Spontaneous otoacoustic emission recordings during contralateral pure-tone activation of medial olivocochlear reflex

We hypothesized that cochlear frequency discrimination occurs through medial olivocochlear efferent (MOCE)-induced alterations in outer hair cell (OHC) electromotility, which is independent from basilar membrane traveling waves. After obtaining informed consent, volunteers with normal hearing (n = 10; mean age: 20.6 ± 1.2 years) and patients with unilateral deafness (n = 10; mean age: 30.2 ± 17.9 years) or bilateral deafness (n = 8; mean age: 30.7 ± 13.8 years) underwent a complete physical and audiological examination, and audiological tests including transient evoked otoacoustic emission and spontaneous otoacoustic emission (TEOAE and SOAE, respectively). SOAE recordings were performed during contralateral pure-tone stimuli at 1 and 3 kHz. SOAE recordings in the presence of contralateral pure-tone stimuli showed frequency-specific activation out of the initial frequency range of SOAE responses. Basilar membrane motion during pure-tone stimulation results from OHC activation by means of MOCE neurons rather than from a traveling wave. Eventually, frequency-specific responses obtained from SOAEs suggested that OHC electromotility may be responsible for frequency discrimination of the cochlea independently from basilar membrane motion