Robots in Industry. Past,present and future of a growing collaboration with humans

Robots have been part of automation systems for a very long time, and in public perception, they are often synonymous with automation and industrial revolution perse. Fueled by Industry 4.0 and Internet of Things (IoT) concepts as well as by new software technologies, the field of robotics in industry is currently undergoing a revolution on its own. This article gives an overview of the evolution of robotics from its beginnings to recent trends like collaborative robotics, autonomous robots, and human- robot interaction. Particular attention is devoted to the deep changes of the last decades, from the traditional industrial scenario based on isolated robotic cells up to the most recent coworking and collaborative robots. The role of robotics in the Industry 4.0 framework is analyzed, and the relationships with industrial communications and software technologies are also discussed. Some future directions for robotics are envisaged, focusing on the contributions coming from new materials, sensors, actuators, and technologies. Open issues are highlighted as well as the main barriers that currently limit the deployment of industrial robots in the small and medium enterprise (SME) world

Vehicle Base Station

A system to load and unload material from a vehicle comprises a vehicle base station and an assembly to autonomously load and unload material from the vehicle

Vehicle Base Station

A system to load and unload material from a vehicle comprises a vehicle base station and an assembly to autonomously load and unload material from the vehicle

MScMS-II: an innovative IR-based indoor coordinate measuring system for large-scale metrology applications

According to the current great interest concerning large-scale metrology applications in many different fields of manufacturing industry, technologies and techniques for dimensional measurement have recently shown a substantial improvement. Ease-of-use, logistic and economic issues, as well as metrological performance are assuming a more and more important role among system requirements. This paper describes the architecture and the working principles of a novel infrared (IR) optical-based system, designed to perform low-cost and easy indoor coordinate measurements of large-size objects. The system consists of a distributed network-based layout, whose modularity allows fitting differently sized and shaped working volumes by adequately increasing the number of sensing units. Differently from existing spatially distributed metrological instruments, the remote sensor devices are intended to provide embedded data elaboration capabilities, in order to share the overall computational load. The overall system functionalities, including distributed layout configuration, network self-calibration, 3D point localization, and measurement data elaboration, are discussed. A preliminary metrological characterization of system performance, based on experimental testing, is also presente

Deep Space Network information system architecture study

The purpose of this article is to describe an architecture for the Deep Space Network (DSN) information system in the years 2000-2010 and to provide guidelines for its evolution during the 1990s. The study scope is defined to be from the front-end areas at the antennas to the end users (spacecraft teams, principal investigators, archival storage systems, and non-NASA partners). The architectural vision provides guidance for major DSN implementation efforts during the next decade. A strong motivation for the study is an expected dramatic improvement in information-systems technologies, such as the following: computer processing, automation technology (including knowledge-based systems), networking and data transport, software and hardware engineering, and human-interface technology. The proposed Ground Information System has the following major features: unified architecture from the front-end area to the end user; open-systems standards to achieve interoperability; DSN production of level 0 data; delivery of level 0 data from the Deep Space Communications Complex, if desired; dedicated telemetry processors for each receiver; security against unauthorized access and errors; and highly automated monitor and control

AMRA: Augmented Reality Assistance for Train Maintenance Tasks

International audienceThe AMRA project, carried out by a consortium including industrials and research partners, aims at implementing an Augmented Reality (AR) system for mobile use in industrial applications such as train maintenance and repairs in industrial sites. The adopted solution is a video see-through system where a tablet-PC is used as an augmented window. The overall architecture of a prototype is unfolded, and its key points are detailed. For instance, a visual registration system has been developed to accurately overlay a video stream with information. A robust, real time registration, using a single camera tied to the tablet-PC, is performed. Besides, a hierarchical description of maintenance procedure is set up and enriched by new media such as photos, video and/or 3D models. These 3D models have been specially tailored to meet maintenance tasks requirements. The obtained multimedia contents allow easy access to technical documentation through a man machine interface managing a multimedia engine. All these features have been combined in the AMRA prototype which have been evaluated by a maintenance operator

In-line quality control for Zero Defect Manufacturing: design, development and uncertainty analysis of vision-based instruments for dimensional measurements at different scales

Lo scopo di questo progetto di dottorato industriale finanziato attraverso una borsa di studio della Regione Marche è stato quello di sviluppare ricerca con potenziale impatto su un settore industriale, promuovere il coinvolgimento delle fabbriche e delle imprese locali nella ricerca e innovazione svolta in collaborazione con l'università e produrre ricerca in linea con le esigenze dell'ambiente industriale, non solo a livello regionale. Quindi, attraverso la collaborazione con una torneria locale (Zannini SpA) e una piccola azienda high-tech focalizzata sull'introduzione dell'innovazione meccatronica nel settore della tornitura (Z4Tec srl), e anche grazie a una collaborazione internazionale con l'Università di Anversa, abbiamo progettato e sviluppato nuovi strumenti per il controllo qualità in linea, basati su tecnologie senza contatto, in particolare tecnologie elettro-ottiche. Portando anche l'attenzione sull'importanza di prendere in considerazione l'incertezza, poiché è fondamentale nel processo decisionale basato sui dati che sono alla base di una strategia di Zero Defect Manufacturing. Infatti, la scarsa qualità delle misure può pregiudicare la qualità dei dati. In particolare, questo lavoro presenta due strumenti di misura che sono stati progettati e sviluppati con lo scopo di effettuare controllo qualità in linea di produzione e l’incertezza di misura di ogni strumento è stata analizzata in confronto ad altri strumenti presenti sul mercato. Nella parte finale di questo lavoro si è valutata l’incertezza di un profilometro a triangolazione di linea laser. Pertanto, la ricerca condotta in questa tesi può essere organizzata in due obiettivi principali: lo sviluppo di nuovi sistemi di misura dimensionale basati sulla visione da implementare in linea di produzione e l'analisi dell'incertezza di questi strumenti di misura. Per il primo obiettivo ci siamo concentrati su due tipi di misure dimensionali imposte dall'industria manifatturiera: macroscopiche (misure in mm) e microscopiche (misure in µm). Per le misure macroscopiche l'obiettivo era il controllo in linea della qualità dimensionale di pezzi torniti attraverso la profilometria ottica telecentrica. Il campione da ispezionare è stato posto tra l'illuminatore e l'obiettivo per ottenere la proiezione dell'ombra del campione. Le misure sono state eseguite mediante analisi grafica dell'immagine. Abbiamo discusso le disposizioni meccaniche mirate a ottimizzare le immagini acquisite e i problemi che eventuali disallineamenti meccanici dei componenti potrebbero introdurre nella qualità delle immagini. Per le misure microscopiche abbiamo progettato un sistema di misurazione della rugosità superficiale basato sulla visione retroilluminata, con l'obiettivo di determinare le condizioni ottimali di imaging utilizzando la modulation transfer function e l'uso di una electrically tunable lens. Un campione tornito (un cilindro) è posto di fronte a una telecamera ed è retroilluminato da una sorgente di luce collimata; tale configurazione ottica fornisce l'immagine del bordo del campione. Per testare la sensibilità del sistema di misura è stata utilizzata una serie di campioni di acciaio torniti con diverse rugosità superficiali. Per il secondo obiettivo, le tecniche di valutazione dell'incertezza di misura utilizzate in questo lavoro sono state un'analisi dell'incertezza statistica di tipo A e un'analisi Gage R&R. Nel caso del profilometro telecentrico, l'analisi è stata eseguita in confronto con altri dispositivi presenti sul mercato con un'analisi di tipo A e una Gage R&R. L'incertezza di misura del profilometro si è rivelata sufficiente per ottenere risultati nell'intervallo di tolleranza richiesto. Per il sistema di visione retroilluminato, il confronto dei risultati è stato effettuato con altri strumenti allo stato dell'arte, con un'analisi di Tipo A. Il confronto ha mostrato che le prestazioni dello strumento retroilluminato dipendono dai valori di rugosità superficiale considerati; mentre a valori maggiori di rugosità l'offset aumenta, per valori inferiori di rugosità i risultati sono compatibili con quelli dello strumento di riferimento (a stilo). Infine, sono state valutate la ripetibilità e la riproducibilità di un profilometro a triangolazione di linea laser, attraverso uno studio Gage R&R. Ogni punto di misura è stato ispezionato da tre operatori e l'insieme dei dati è stato elaborato con un'analisi dell'incertezza di Tipo A. Successivamente, uno studio Gage R&R ha contribuito a indagare la ripetibilità, la riproducibilità e la variabilità del sistema. Questa analisi ha dimostrato un'incertezza accettabile.The purpose of this industrial PhD project financed through a scholarship from the Regione Marche was to develop research with potential impact on an industrial sector, to promote the involvement of local factories and companies in research and innovation performed jointly with the university and to produce research in line with the needs of the industrial environment, not only at regional level. Hence, through collaborating with a local turning factory (Zannini SpA) and a small high-tech company focused on introducing mechatronic innovation in the turning sector (Z4Tec srl), and also thanks to an international collaboration with the University of Antwerp, we designed and developed new instruments for in-line quality control, based on non-contact technologies, specifically electro-optical technologies. While also bringing attention to the importance of taking uncertainty into consideration, since it is pivotal in data-based decision making which are at the base of a Zero Defect Manufacturing strategy. This means that poor quality of measurements can prejudice the quality of the data. In particular, this work presents two measurement instruments that were designed and developed for the purpose of in-line quality control and the uncertainty of each of the two instruments was evaluated and analyzed in comparison with instruments already present on the market. In the last part of this work, the uncertainty of a hand-held laser-line triangulation profilometer is estimated. Hence, the research conducted in this thesis can be organized in two main objectives: the development of new vision-based dimensional measurement systems to be implemented in production line and the uncertainty analysis of these measurement instruments. For the first objective we focused on two types of dimensional measurements imposed by the manufacturing industry: macroscopic (measuring dimensions in mm) and microscopic (measuring roughness in µm). For macroscopic measurements the target was the in-production dimensional quality control of turned parts through telecentric optical profilometry. The sample to be inspected was placed between illuminator and objective in order to obtain the projection of the shadow of the sample over a white background. Dimensional measurements were then performed by means of image processing over the image obtained. We discussed the mechanical arrangements targeted to optimize images acquired as well as the main issues that eventual mechanical misalignments of components might introduce in the quality of images. For microscopic measurements we designed a backlit vision-based surface roughness measurement system with a focus on smart behaviors such as determining the optimal imaging conditions using the modulation transfer function and the use of an electrically tunable lens. A turned sample (a cylinder) is placed in front of a camera and it is backlit by a collimated source of light; such optical configuration provides the image of the edge of the sample. A set of turned steel samples with different surface roughness was used to test the sensitivity of the measurement system. For the second objective, the measurement uncertainty evaluation techniques used in this work were a Type A statistical uncertainty analysis and a Gage R&R analysis. In the case of the telecentric profilometer, the analysis was performed in comparison with other on-the-market devices with a Type A analysis and a Gage R&R analysis. The measurement uncertainty of the profilometer proved to be sufficient to obtain results within the tolerance interval required. For the backlit vision system, the comparison of the results was made with other state-of-the-art instruments, with a Type A analysis. The comparison showed that the performance of the backlit instrument depends on the values of surface roughness considered; while at larger values of roughness the offset increases, the results are compatible with the ones of the reference instrument (stylus-based) at lower values of roughness. Lastly, the repeatability and reproducibility of a laser-line triangulation profilometer were assessed, through a Gage R&R study. Each measuring point was inspected by three different operators and the data set has been, at first, processed by a Type A uncertainty analysis. Then, a Gage R&R study helped investigate repeatability, reproducibility and the system variability. This analysis showed that the presented laser-line triangulation system has an acceptable uncertainty