Vibration-based classification of centrifugal pumps using support vector machine and discrete wavelet transform

Due to the quick advancement of technology, application of different methods is highly required to maintain the high quality of production and health assessment of production lines. Hence, condition monitoring is widely used in the industry as an efficient approach. The purpose of the present study was to classify faults in centrifugal pumps using the vibration signal analysis and support vector machine (SVM) method. Vibration signals were decomposed in three levels by Daubechies wavelets, and a total of 44 descriptive statistical features were extracted from detail coefficients and approximation coefficients of the wavelets. In order to find the best model for fault classification of centrifugal pumps, parameters such as penalty, degree of polynomial, and width of the Gaussian radial basis function kernel (RBF kernel) were investigated. The classification results using the SVM method indicated that the maximum classification accuracy was 96.67 percent, which was obtained at an RBF kernel width of 0.1 and a penalty parameter value of 1

A new method of vibration analysis for the diagnosis of impeller in a centrifugal pump

Centrifugal pumps are widely used in many important industries such as power generation plants, chemical processes and petroleum refiners. The condition monitoring of centrifugal pumps is highly regarded by many researchers and users to minimize unexpected break-downs. Impellers are the core parts of pumps but often appear early damages due to flow cav-itation and erosion. This paper investigates a new approach to monitoring the conditions of impellers using surface vibration with advanced signal analysis. As overall vibration respons-es contain high level of broadband noises due to cavities and turbulences, noise reduction is critical to develop reliable and effective features. However, considering the modulation effect between rotating shaft and blade passing components, a modulation signal bispectrum (MSB) method is employed to extract these deterministic characteristics of modulations, which is different from previous researches in that broadband random sources are often used. Experi-mental results show that the diagnostic features developed by MSB allow impellers with inlet vane damages and exit vane faults to be identified under different operating conditions

A Study on Comparison of Classification Algorithms for Pump Failure Prediction

The reliability of pumps can be compromised by faults, impacting their functionality. Detecting these faults is crucial, and many studies have utilized motor current signals for this purpose. However, as pumps are rotational equipped, vibrations also play a vital role in fault identification. Rising pump failures have led to increased maintenance costs and unavailability, emphasizing the need for cost-effective and dependable machinery operation. This study addresses the imperative challenge of defect classification through the lens of predictive modeling. With a problem statement centered on achieving accurate and efficient identification of defects, this study’s objective is to evaluate the performance of five distinct algorithms: Fine Decision Tree, Medium Decision Tree, Bagged Trees (Ensemble), RUS-Boosted Trees, and Boosted Trees. Leveraging a comprehensive dataset, the study meticulously trained and tested each model, analyzing training accuracy, test accuracy, and Area Under the Curve (AUC) metrics. The results showcase the supremacy of the Fine Decision Tree (91.2% training accuracy, 74% test accuracy, AUC 0.80), the robustness of the Ensemble approach (Bagged Trees with 94.9% training accuracy, 99.9% test accuracy, and AUC 1.00), and the competitiveness of Boosted Trees (89.4% training accuracy, 72.2% test accuracy, AUC 0.79) in defect classification. Notably, Support Vector Machines (SVM), Artificial Neural Networks (ANN), and k-Nearest Neighbors (KNN) exhibited comparatively lower performance. Our study contributes valuable insights into the efficacy of these algorithms, guiding practitioners toward optimal model selection for defect classification scenarios. This research lays a foundation for enhanced decision-making in quality control and predictive maintenance, fostering advancements in the realm of defect prediction and classification

Centrifugal pump fault detection based on SWT and SVM

Centrifugal pumps, like other rotating equipment, produce vibration signals during operation. Vibration signals often contain pump state information. Therefore, we can obtain pump state information by using appropriate signal processing methods. Synchrosqueezing wavelet transform (SWT) is a new time-frequency analysis technology. It is an algorithm for rebuilding time-frequency signals, which is similar to the empirical mode decomposition method. It can improve the time-frequency resolution of the signal compared with wavelet transform. In this paper, the SWT is used to analyze the vibration signal of centrifugal pump and extract characteristics. The data shows that the SWT can effectively extract the information of signal in time domain and frequency domain. Then we use the Support Vector Machine (SVM) to classify the features and realize the fault diagnosis of centrifugal pump. The result proves that the fault diagnosis method based on the SWT and SVM

Deep Learning for Enhanced Fault Diagnosis of Monoblock Centrifugal Pumps: Spectrogram-Based Analysis

Abstract The reliable operation of monoblock centrifugal pumps (MCP) is crucial in various industrial applications. Achieving optimal performance and minimizing costly downtime requires effectively detecting and diagnosing faults in critical pump components. This study proposes an innovative approach that leverages deep transfer learning techniques. An accelerometer was adopted to capture vibration signals emitted by the pump. These signals are then converted into spectrogram images which serve as the input for a sophisticated classification system based on deep learning. This enables the accurate identification and diagnosis of pump faults. To evaluate the effectiveness of the proposed methodology, 15 pre-trained networks including ResNet-50, InceptionV3, GoogLeNet, DenseNet-201, ShuffleNet, VGG-19, MobileNet-v2, InceptionResNetV2, VGG-16, NasNetmobile, EfficientNetb0, AlexNet, ResNet-18, Xception, ResNet101 and ResNet-18 were employed. The experimental results demonstrate the efficacy of the proposed approach with AlexNet exhibiting the highest level of accuracy among the pre-trained networks. Additionally, a meticulous evaluation of the execution time of the classification process was performed. AlexNet achieved 100.00% accuracy with an impressive execution (training) time of 17 s. This research provides invaluable insights into applying deep transfer learning for fault detection and diagnosis in MCP. Using pre-trained networks offers an efficient and precise solution for this task. The findings of this study have the potential to significantly enhance the reliability and maintenance practices of MCP in various industrial settings

A Robust Algorithm to Detect Multiple Centrifugal Pump Faults with Corrupted Vibration and Current Signatures Using Continuous Wavelet Transform

LectureCentrifugal pumps are susceptible to seizures owing to reasons such as, fluid flow abnormalities and/or mechanical component failures. Consequently, it is crucial to recognize these faults and estimate their severity. The present work shows the development of a robust algorithm based on support vector machines (SVM) to classify multiple CP faults, such as suction and discharge blockages (with varying severities), impeller defects, pitted cover plate faults and dry runs using continuous wavelet transform (CWT) analysis. For the sake of classification, the CP vibration data and motor line-current data are generated for each of these faults experimentally. Furthermore, in an industrial setting, CP signatures are susceptible to noise corruption due to other operating equipment in the premises. Hence, to assess the versatility of the developed methodology, the generated experimental data is further corrupted with 5%, 10% and 25% additive white Gaussian noise and used to test the algorithm

Fault diagnosis of a mixed-flow pump under cavitation condition based on deep learning techniques

Deep learning technique is an effective mean of processing complex data that has emerged in recent years, which has been applied to fault diagnosis of a wide range of equipment. In the present study, three types of deep learning techniques, namely, stacked autoencoder (SAE) network, long short term memory (LSTM) network, and convolutional neural network (CNN) are applied to fault diagnosis of a mixed-flow pump under cavitation conditions. Vibration signals of the mixed-flowed pump are collected from experiment measurements, and then employed as input datasets for deep learning networks. The operation status is clarified into normal, minor cavitation, and severe cavitation conditions according to visualized bubble density. The techniques of FFT and dropout algorithms are also applied to improve diagnosis accuracy. The results show that the diagnosis accuracy based on SAE and LSTM networks is lower than 50%, while is higher than 68% when using CNN. The maximum accuracy can reach 87.2% by mean of a combination of CNN, BN, MLP, and using frequency domain data by FFT as inputs, which validates the feasibility of applying CNN in mixed-flow pumps

A Robust Algorithm to Detect Multiple Centrifugal Pump Faults with Corrupted Vibration and Current Signatures Using Continuous Wavelet Transform

LectureCentrifugal pumps are susceptible to seizures owing to reasons such as, fluid flow abnormalities and/or mechanical component failures. Consequently, it is crucial to recognize these faults and estimate their severity. The present work shows the development of a robust algorithm based on support vector machines (SVM) to classify multiple CP faults, such as suction and discharge blockages (with varying severities), impeller defects, pitted cover plate faults and dry runs using continuous wavelet transform (CWT) analysis. For the sake of classification, the CP vibration data and motor line-current data are generated for each of these faults experimentally. Furthermore, in an industrial setting, CP signatures are susceptible to noise corruption due to other operating equipment in the premises. Hence, to assess the versatility of the developed methodology, the generated experimental data is further corrupted with 5%, 10% and 25% additive white Gaussian noise and used to test the algorithm