Methods of Technical Prognostics Applicable to Embedded Systems

Hlavní cílem dizertace je poskytnutí uceleného pohledu na problematiku technické prognostiky, která nachází uplatnění v tzv. prediktivní údržbě založené na trvalém monitorování zařízení a odhadu úrovně degradace systému či jeho zbývající životnosti a to zejména v oblasti komplexních zařízení a strojů. V současnosti je technická diagnostika poměrně dobře zmapovaná a reálně nasazená na rozdíl od technické prognostiky, která je stále rozvíjejícím se oborem, který ovšem postrádá větší množství reálných aplikaci a navíc ne všechny metody jsou dostatečně přesné a aplikovatelné pro embedded systémy. Dizertační práce přináší přehled základních metod použitelných pro účely predikce zbývající užitné životnosti, jsou zde popsány metriky pomocí, kterých je možné jednotlivé přístupy porovnávat ať už z pohledu přesnosti, ale také i z pohledu výpočetní náročnosti. Jedno z dizertačních jader tvoří doporučení a postup pro výběr vhodné prognostické metody s ohledem na prognostická kritéria. Dalším dizertačním jádrem je představení tzv. částicového filtrovaní (particle filtering) vhodné pro model-based prognostiku s ověřením jejich implementace a porovnáním. Hlavní dizertační jádro reprezentuje případovou studii pro velmi aktuální téma prognostiky Li-Ion baterii s ohledem na trvalé monitorování. Případová studie demonstruje proces prognostiky založené na modelu a srovnává možné přístupy jednak pro odhad doby před vybitím baterie, ale také sleduje možné vlivy na degradaci baterie. Součástí práce je základní ověření modelu Li-Ion baterie a návrh prognostického procesu.The main aim of the thesis is to provide a comprehensive overview of technical prognosis, which is applied in the condition based maintenance, based on continuous device monitoring and remaining useful life estimation, especially in the field of complex equipment and machinery. Nowadays technical prognosis is still evolving discipline with limited number of real applications and is not so well developed as technical diagnostics, which is fairly well mapped and deployed in real systems. Thesis provides an overview of basic methods applicable for prediction of remaining useful life, metrics, which can help to compare the different approaches both in terms of accuracy and in terms of computational/deployment cost. One of the research cores consists of recommendations and guide for selecting the appropriate forecasting method with regard to the prognostic criteria. Second thesis research core provides description and applicability of particle filtering framework suitable for model-based forecasting. Verification of their implementation and comparison is provided. The main research topic of the thesis provides a case study for a very actual Li-Ion battery health monitoring and prognostics with respect to continuous monitoring. The case study demonstrates the prognostic process based on the model and compares the possible approaches for estimating both the runtime and capacity fade. Proposed methodology is verified on real measured data.

Multi-Level Data-Driven Battery Management: From Internal Sensing to Big Data Utilization

Battery management system (BMS) is essential for the safety and longevity of lithium-ion battery (LIB) utilization. With the rapid development of new sensing techniques, artificial intelligence and the availability of huge amounts of battery operational data, data-driven battery management has attracted ever-widening attention as a promising solution. This review article overviews the recent progress and future trend of data-driven battery management from a multi-level perspective. The widely-explored data-driven methods relying on routine measurements of current, voltage, and surface temperature are reviewed first. Within a deeper understanding and at the microscopic level, emerging management strategies with multi-dimensional battery data assisted by new sensing techniques have been reviewed. Enabled by the fast growth of big data technologies and platforms, the efficient use of battery big data for enhanced battery management is further overviewed. This belongs to the upper and the macroscopic level of the data-driven BMS framework. With this endeavor, we aim to motivate new insights into the future development of next-generation data-driven battery management

Improved testing strategies from standards for new growing battery applications in the industrial and e-mobility sectors

In the current energy challenges, related to both climate change and the sudden rise in energy prices, batteries plays a key role in providing and storing energy. Before batteries are sent to market, the batteries are repeatedly subjected to different types of tests since it is crucial to verify that the performance and safety of these technologies are ensured in the different applications. This master’s thesis is dedicated to improving battery testing methodologies to address the growing industrial and e-mobility sectors. By identifying and tackling gaps in existing international standards, this research aims to enhance the link between battery testing and real-life operation of batteries, with the final objective of developing an adaptable testing framework for AVL, a leading powertrain systems company. The study investigates the factors driving battery testing, the impact of diverse applications on battery characteristics, and the need for refined testing strategies. The methodology includes a comprehensive background study of battery behavior, a review of battery performance parameters, and an analysis of prevailing testing procedures. The research results in the development of an algorithm for adaptable synthetic duty cycles, along with new testing procedures for capacity and cycle lifetime tests. The optimization of testing procedures enables AVL to take a prominent role in electrification and battery testing, offering more accurate and effective testing solutions. Ultimately, this contributes to a more sustainable industry by facilitating the secure and efficient use of battery technologies in emerging applications, particularly within the transport secto

Battery Testing for Emerging Battery Applications in Industrial and E-mobility Sectors

In the current energy challenges, related to both climate change and the sudden rise in energy prices, batteries plays a key role in providing and storing energy. Before batteries are sent to market, the batteries are repeatedly subjected to different types of tests since it is crucial to ver- ify that the performance and safety of these technologies are ensured in the different applications. This master’s thesis is dedicated to improving battery testing methodologies to address the growing industrial and e-mobility sectors. By identifying and tackling gaps in existing inter- national standards, this research aims to enhance the link between battery testing and real-life operation of batteries, with the final objective of developing an adaptable testing framework for AVL MTC Motortestcenter AB, a leading powertrain systems company. The study investigates the factors driving battery testing, the impact of diverse applications on battery characteristics, and the need for refined testing strategies. The methodology includes a comprehensive background study of battery behavior, a review of battery performance param- eters, and an analysis of prevailing testing procedures. The research results in the development of an algorithm for adaptable synthetic duty cycles, along with new testing procedures for capacity and cycle lifetime tests. The optimization of testing procedures enables AVL to take a prominent role in electrification and battery testing, offering more accurate and effective testing solutions. Ultimately, this contributes to a more sustainable industry by facilitating the secure and efficient use of battery technologies in emerg- ing applications, particularly within the transport sector.Objectius de Desenvolupament Sostenible::9 - Indústria, Innovació i Infraestructur

Artificial Intelligence Opportunities to Diagnose Degradation Modes for Safety Operation in Lithium Batteries

The degradation and safety study of lithium-ion batteries is becoming increasingly important given that these batteries are widely used not only in electronic devices but also in automotive vehicles. Consequently, the detection of degradation modes that could lead to safety alerts is essential. Existing methodologies are diverse, experimental based, model based, and the new trends of artificial intelligence. This review aims to analyze the existing methodologies and compare them, opening the spectrum to those based on artificial intelligence (AI). AI-based studies are increasing in number and have a wide variety of applications, but no classification, in-depth analysis, or comparison with existing methodologies is yet available

Batteries and Supercapacitors Aging

Electrochemical energy storage is a key element of systems in a wide range of sectors, such as electro-mobility, portable devices, and renewable energy. The energy storage systems (ESSs) considered here are batteries, supercapacitors, and hybrid components such as lithium-ion capacitors. The durability of ESSs determines the total cost of ownership, the global impacts (lifecycle) on a large portion of these applications and, thus, their viability. Understanding ESS aging is a key to optimizing their design and usability in terms of their intended applications. Knowledge of ESS aging is also essential to improve their dependability (reliability, availability, maintainability, and safety). This Special Issue includes 12 research papers and 1 review article focusing on battery, supercapacitor, and hybrid capacitor aging

Review on Battery State Estimation and Management Solutions for Next-Generation Connected Vehicles

The transport sector is tackling the challenge of reducing vehicle pollutant emissions and carbon footprints by means of a shift to electrified powertrains, i.e., battery electric vehicles (BEVs) and plug-in hybrid electric vehicles (PHEVs). However, electrified vehicles pose new issues associated with the design and energy management for the efficient use of onboard energy storage systems (ESSs). Thus, strong attention should be devoted to ensuring the safety and efficient operation of the ESSs. In this framework, a dedicated battery management system (BMS) is required to contemporaneously optimize the battery’s state of charge (SoC) and to increase the battery’s lifespan through tight control of its state of health (SoH). Despite the advancements in the modern onboard BMS, more detailed data-driven algorithms for SoC, SoH, and fault diagnosis cannot be implemented due to limited computing capabilities. To overcome such limitations, the conceptualization and/or implementation of BMS in-cloud applications are under investigation. The present study hence aims to produce a new and comprehensive review of the advancements in battery management solutions in terms of functionality, usability, and drawbacks, with specific attention to cloud-based BMS solutions as well as SoC and SoH prediction and estimation. Current gaps and challenges are addressed considering V2X connectivity to fully exploit the latest cloud-based solutions