Chipless RFID sensor systems for structural health monitoring

Ph. D. ThesisDefects in metallic structures such as crack and corrosion are major sources of catastrophic failures, and thus monitoring them is a crucial issue. As periodic inspection using the nondestructive testing and evaluation (NDT&E) techniques is slow, costly, limited in range, and cumbersome, novel methods for in-situ structural health monitoring (SHM) are required. Chipless radio frequency identification (RFID) is an emerging and attractive technology to implement the internet of things (IoT) based SHM. Chipless RFID sensors are not only wireless, passive, and low-cost as the chipped RFID counterpart, but also printable, durable, and allow for multi-parameter sensing. This thesis proposes the design and development of chipless RFID sensor systems for SHM, particularly for defect detection and characterization in metallic structures. Through simulation studies and experimental validations, novel metal-mountable chipless RFID sensors are demonstrated with different reader configurations and methods for feature extraction, selection, and fusion. The first contribution of this thesis is the design of a chipless RFID sensor for crack detection and characterization based on the circular microstrip patch antenna (CMPA). The sensor provides a 4-bit ID and a capability of indicating crack width and orientation simultaneously using the resonance frequency shift. The second contribution is a chipless RFID sensor designed based on the frequency selective surface (FSS) and feature fusion for corrosion characterization. The FSS-based sensor generates multiple resonance frequency features that can reveal corrosion progression, while feature fusion is applied to enhance the sensitivity and reliability of the sensor. The third contribution deals with robust detection and characterization of crack and corrosion in a realistic environment using a portable reader. A multi-resonance chipless RFID sensor is proposed along with the implementation of a portable reader using an ultra-wideband (UWB) radar module. Feature extraction and selection using principal component analysis (PCA) is employed for multi-parameter evaluation. Overall, chipless RFID sensors are small, low-profile, and can be used to quantify and characterize surface crack and corrosion undercoating. Furthermore, the multi-resonance characteristics of chipless RFID sensors are useful for integrating ID encoding and sensing functionalities, enhancing the sensor performance, as well as for performing multi-parameter analysis of defects. The demonstrated system using a portable reader shows the capability of defects characterization from a 15-cm distance. Hence, chipless RFID sensor systems have great potential to be an alternative sensing method for in-situ SHM.Indonesia Endowment Fund for Education (LPDP

Passively-coded embedded microwave sensors for materials characterization and structural health monitoring (SHM)

Monitoring and maintaining civil, space, and aerospace infrastructure is an ongoing critical problem facing our nation. As new complex materials and structures, such as multilayer composites and inflatable habitats, become ubiquitous, performing inspection of their structural integrity becomes even more challenging. Thus, novel nondestructive testing (NDT) methods are needed. Chipless RFID is a relatively new technology that has the potential to address these needs. Chipless RFID tags have the advantage of being wireless and passive, meaning that they do not require a power source or an electronic chip. They can also be used in a variety of sensing applications including monitoring temperature, strain, moisture, and permittivity. However, these tags have yet to be used as embedded sensors. By embedding chipless RFID tags in materials, materials characterization can be performed via multi-bit sensing; that is, looking at how the multi-bit code assigned to the response of the tag changes as a function of material. This thesis develops this method through both simulation and measurement. In doing so, a new coding method and tag design are developed to better support this technique. Furthermore, inkjet-printing is explored as a manufacturing method for these tags and various measurement methods for tags including radar cross-section and microwave thermography are explored --Abstract, page iii

Wireless sensor system for infrastructure health monitoring

In this thesis, radio frequency identification (RFID)-based wireless sensor system for infrastructure health monitoring (IHM) is designed and developed. It includes mountable semi-passive tag antenna integrated sensors capable of measuring critical responses of infrastructure such as dynamic acceleration and strain. Furthermore, the system is capable of measuring structural displacement. One of the most important parts of this system is the relatively small, tunable, construction material mountable RFID tag antenna. The tag antenna is electronically integrated with the sensors. Leading to the process of developing tag antenna integrated sensors having satisfactory wireless performance (sensitivity and read range) when mounted on concrete and metal structural members, the electromagnetic performance of the tag antenna is analyzed and optimized using both numerical and experimental procedures. Subsequently, it is shown that both the simulation and the experimental measurement results are in good agreement. The semi-passive RFID-based system is implemented in a wireless IHM system with multiple sensor points to measure dynamic acceleration and strain. The developed system can determine the natural frequencies of infrastructure and identify any state changes of infrastructure by measuring natural frequency shifts. Enhancement of the spectral bandwidth of the system has been performed under the constraints of the RFID hardware. The influence of the orientation and shape of the structural members on wireless power flow in the vicinity of those members is also investigated with the RFID reader-tag antenna system in both simulation and experiments. The antenna system simulations with a full-scale structural member have shown that both the orientation and the shape of the structural member influence the wireless power flow towards and in the vicinity of the member, respectively. The measurement results of the conducted laboratory experiments using the RFID antenna system in passive mode have shown good agreement with simulation results. Furthermore, the system’s ability to measure structural displacement is also investigated by conducting phase angle of arrival measurements. It is shown that the system in its passive mode is capable of measuring small structural displacements within a short wireless distance. The benchmarking of the developed system with independent, commercial, wired and wireless measurement systems has confirmed the ability of the RFID-based system to measure dynamic acceleration and strain. Furthermore, it has confirmed the system’s ability to determine the natural frequency of an infrastructure accurately. Therefore, the developed system with wireless sensors that do not consume battery power in data transmission and with the capability of dynamic response measurement is highly applicable in IHM

Passive UHF RFID Tag for Multispectral Assessmen

This work presents the design, fabrication, and characterization of a passive printed radiofrequency identification tag in the ultra-high-frequency band with multiple optical sensing capabilities. This tag includes five photodiodes to cover a wide spectral range from near-infrared to visible and ultraviolet spectral regions. The tag antenna and circuit connections have been screen-printed on a flexible polymeric substrate. An ultra-low-power microcontroller-based switch has been included to measure the five magnitudes issuing from the optical sensors, providing a spectral fingerprint of the incident electromagnetic radiation from ultraviolet to infrared, without requiring energy from a battery. The normalization procedure has been designed applying illuminants, and the entire system was tested by measuring cards from a colour chart and sensing fruit ripening

Passive low frequency RFID for non-destructive evaluation and monitoring

Ph. D ThesisDespite of immense research over the years, defect monitoring in harsh environmental conditions still presents notable challenges for Non-Destructive Testing and Evaluation (NDT&E) and Structural Health Monitoring (SHM). One of the substantial challenges is the inaccessibility to the metal surface due to the large stand-off distance caused by the insulation layer. The hidden nature of corrosion and defect under thick insulation in harsh environmental conditions may result in it being not noticed and ultimately leading to failures. Generally electromagnetic NDT&E techniques which are used in pipeline industries require the removal of the insulation layer or high powered expensive equipment. Along with these, other limitations in the existing techniques create opportunities for novel systems to solve the challenges caused by Corrosion under Insulation (CUI). Extending from Pulsed Eddy Current (PEC), this research proposes the development and use of passive Low Frequency (LF) RFID hardware system for the detection and monitoring of corrosion and cracks on both ferrous and non-ferrous materials at varying high temperature conditions. The passive, low cost essence of RFID makes it an enchanting technique for long term condition monitoring. The contribution of the research work can be summarised as follows: (1) implementation of novel LF RFID sensor systems and the rig platform, experimental studies validating the detection capabilities of corrosion progression samples using transient feature analysis with respect to permeability and electrical conductivity changes along with enhanced sensitivity demonstration using ferrite sheet attached to the tag; (2) defect detection using swept frequency method to study the multiple frequency behaviour and further temperature suppression using feature fusion technique; (3) inhomogeneity study on ferrous materials at varying temperature and demonstration of the potential of the RFID system; (4) use of RFID tag with ceramic filled Poly-tetra-fluoro-ethyulene (PTFE) substrate for larger applicability of the sensing system in the industry; (5) lift-off independent defect monitoring using passive sweep frequency RFID sensors and feature extraction and fusion for robustness improvement. This research concludes that passive LF RFID system can be used to detect corrosion and crack on both ferrous and non-ferrous materials and then the system can be used to compensate for temperature variation making it useful for a wider range of applications. However, significant challenges such as permanent deployment of the tags for long term monitoring at higher temperatures and much higher standoff distance, still require improvement for real-world applicability.Engineering and Physical Sciences Research Council (EPSRC) CASE, National Nuclear Laboratory (NNL)

Dense and long-term monitoring of Earth surface processes with passive RFID -- a review

Billions of Radio-Frequency Identification (RFID) passive tags are produced yearly to identify goods remotely. New research and business applications are continuously arising, including recently localization and sensing to monitor earth surface processes. Indeed, passive tags can cost 10 to 100 times less than wireless sensors networks and require little maintenance, facilitating years-long monitoring with ten's to thousands of tags. This study reviews the existing and potential applications of RFID in geosciences. The most mature application today is the study of coarse sediment transport in rivers or coastal environments, using tags placed into pebbles. More recently, tag localization was used to monitor landslide displacement, with a centimetric accuracy. Sensing tags were used to detect a displacement threshold on unstable rocks, to monitor the soil moisture or temperature, and to monitor the snowpack temperature and snow water equivalent. RFID sensors, available today, could monitor other parameters, such as the vibration of structures, the tilt of unstable boulders, the strain of a material, or the salinity of water. Key challenges for using RFID monitoring more broadly in geosciences include the use of ground and aerial vehicles to collect data or localize tags, the increase in reading range and duration, the ability to use tags placed under ground, snow, water or vegetation, and the optimization of economical and environmental cost. As a pattern, passive RFID could fill a gap between wireless sensor networks and manual measurements, to collect data efficiently over large areas, during several years, at high spatial density and moderate cost.Comment: Invited paper for Earth Science Reviews. 50 pages without references. 31 figures. 8 table

Analysis and study of powerefficient sar adc for active rfid sensor

This thesis introduced an energy-efficient successive-approximation-register (SAR) analog-to-digital converter (ADC) specialized to the active sensors for low-power radio frequency identification (RFID) tag system. As part of the Internet of Things (IoT) transformation, RFID is widely used. In the application where the power supply is limited, power consumption is always a notable criterion as analog circuits such as the ADC circuit, regulator circuit, rectifier circuit and radio frequency (RF) are the common power demanding parts in the system. Normally, the requirement for a longer battery performance is closely related to low-power consumption. For the application active RFID sensor in which requires low to moderate resolution and speed as well as low-power consumption, SAR is usually used as its part of the ADC circuit. Therefore, the power-efficient SAR ADC is presented in this work. The block of SAR ADCs such as the comparator block, digital-to-analog converter (DAC) block, and sampler block is designed to meet the requirement of a low-power consumption performance measurement. This thesis at first will explores the differences between multiple ADC techniques in the previous works. The proposed SAR ADC is presented to enhance the power consumption of SAR ADC in the active RFID sensor application through the implementation of a single-input comparator with the switched-capacitor DAC. In this form of architecture, there is only one input to the comparator, and only one set and a split sampling capacitor in the switched capacitor DAC to generate the required reference levels. The difference in input and output voltage of the proposed SAR ADC is the indication for the low-power design. The influence of parasitic capacitance is reduced to the extent of becoming a non-factor. The parameters of the SAR ADC are the resolution of 8-bit, the sampling frequency of 500 kHz, the supply voltage of 1 V, and the 0.18 μm complementary metal-oxide-semiconductor (CMOS) technology. The power consumption of the proposed SAR ADC is 2.3 μW which is estimated at around 25.8% improvement from the previous work. The demands for low-power consumption of RFID active sensor is well examined. The validity of the proposed design has been proven by the simulation results

Next-generation IoT devices: sustainable eco-friendly manufacturing, energy harvesting, and wireless connectivity

This invited paper presents potential solutions for tackling some of the main underlying challenges toward developing sustainable Internet-of-things (IoT) devices with a focus on eco-friendly manufacturing, sustainable powering, and wireless connectivity for next-generation IoT devices. The diverse applications of IoT systems, such as smart cities, wearable devices, self-driving cars, and industrial automation, are driving up the number of IoT systems at an unprecedented rate. In recent years, the rapidly-increasing number of IoT devices and the diverse application-specific system requirements have resulted in a paradigm shift in manufacturing processes, powering methods, and wireless connectivity solutions. The traditional cloud-centering IoT systems are moving toward distributed intelligence schemes that impose strict requirements on IoT devices, e.g., operating range, latency, and reliability. In this article, we provide an overview of hardware-related research trends and application use cases of emerging IoT systems and highlight the enabling technologies of next-generation IoT. We review eco-friendly manufacturing for next-generation IoT devices, present alternative biodegradable and eco-friendly options to replace existing materials, and discuss sustainable powering IoT devices by exploiting energy harvesting and wireless power transfer. Finally, we present (ultra-)low-power wireless connectivity solutions that meet the stringent energy efficiency and data rate requirements of future IoT systems that are compatible with a batteryless operation

Development of a chipless RFID based aerospace structural health monitoring sensor system

Chipless Radio Frequency Identification (RFID) is modern wireless technology that has been earmarked as being suitable for low-cost item tagging/tracking. These devices do not require integrated circuitry or a battery and thus, are not only are cheap, but also easy to manufacture and potentially very robust. A great deal of attention is also being put on the possibility of giving these tags the ability to sense various environmental stimuli such as temperature and humidity. This work focusses on the potential use of chipless RFID as a sensor technology for aerospace Structural Health Monitoring. The project is focussed on the sensing of mechanical strain and temperature, with an emphasis placed on fabrication simplicity, so that the final sensor designs could be potentially fabricated in-situ using existing printing technologies. Within this project, a variety of novel chipless RFID strain and temperature sensors have been designed, fabricated and tested. A thorough discussion is also presented on the topic of strain sensor cross sensitivity, which places emphasis on issues like, transverse strain, dielectric constant variations and thermal swelling. Additionally, an exploration into other key technological challenges was also performed, with a focus on challenges such as: accurate and reliable stimulus detection, sensor polarization and multi-sensor support. Several key areas of future research have also been identified and outlined, with aims related to: Enhancing strain sensor fabrication simplicity, enhancing temperature sensor sensitivity and simplicity and developing a fully functional interrogation system