Scheduling Jobs in Flowshops with the Introduction of Additional Machines in the Future

This is the author's peer-reviewed final manuscript, as accepted by the publisher. The published article is copyrighted by Elsevier and can be found at: http://www.journals.elsevier.com/expert-systems-with-applications/.The problem of scheduling jobs to minimize total weighted tardiness in flowshops,\ud with the possibility of evolving into hybrid flowshops in the future, is investigated in\ud this paper. As this research is guided by a real problem in industry, the flowshop\ud considered has considerable flexibility, which stimulated the development of an\ud innovative methodology for this research. Each stage of the flowshop currently has\ud one or several identical machines. However, the manufacturing company is planning\ud to introduce additional machines with different capabilities in different stages in the\ud near future. Thus, the algorithm proposed and developed for the problem is not only\ud capable of solving the current flow line configuration but also the potential new\ud configurations that may result in the future. A meta-heuristic search algorithm based\ud on Tabu search is developed to solve this NP-hard, industry-guided problem. Six\ud different initial solution finding mechanisms are proposed. A carefully planned\ud nested split-plot design is performed to test the significance of different factors and\ud their impact on the performance of the different algorithms. To the best of our\ud knowledge, this research is the first of its kind that attempts to solve an industry-guided\ud problem with the concern for future developments

Automatic Algorithm Design for Hybrid Flowshop Scheduling Problems

[EN] Industrial production scheduling problems are challenges that researchers have been trying to solve for decades. Many practical scheduling problems such as the hybrid flowshop are ATP-hard. As a result, researchers resort to metaheuristics to obtain effective and efficient solutions. The traditional design process of metaheuristics is mainly manual, often metaphor-based, biased by previous experience and prone to producing overly tailored methods that only work well on the tested problems and objectives. In this paper, we use an Automatic Algorithm Design (AAD) methodology to eliminate these limitations. AAD is capable of composing algorithms from components with minimal human intervention. We test the proposed MD for three different optimization objectives in the hybrid flowshop. Comprehensive computational and statistical testing demonstrates that automatically designed algorithms outperform specifically tailored state-of-the-art methods for the tested objectives in most cases.Pedro Alfaro-Fernandez and Ruben Ruiz are partially supported by the Spanish Ministry of Science, Innovation, and Universities, under the project "OPTEP-Port Terminal Operations Optimization" (No. RTI2018-094940-B-I00) financed with FEDER funds and under grants BES-2013-064858 and EEBB-I-15-10089. This work was supported by the COMEX project (P7/36) within the Interuniversity Attraction Poles Programme of the Belgian Science Policy Office. Thomas Stiitzle acknowledges support from the Belgian F.R.S.-FNRS, of which he is a Research Director.Alfaro-Fernandez, P.; Ruiz García, R.; Pagnozzi, F.; Stützle, T. (2020). Automatic Algorithm Design for Hybrid Flowshop Scheduling Problems. European Journal of Operational Research. 282(3):835-845. https://doi.org/10.1016/j.ejor.2019.10.004S8358452823Bożejko, W., Gnatowski, A., Niżyński, T., Affenzeller, M., & Beham, A. (2018). Local Optima Networks in Solving Algorithm Selection Problem for TSP. Advances in Intelligent Systems and Computing, 83-93. doi:10.1007/978-3-319-91446-6_9Bożejko, W., Pempera, J., & Smutnicki, C. (2013). Parallel tabu search algorithm for the hybrid flow shop problem. Computers & Industrial Engineering, 65(3), 466-474. doi:10.1016/j.cie.2013.04.007Burke, E. K., Hyde, M. R., & Kendall, G. (2012). Grammatical Evolution of Local Search Heuristics. IEEE Transactions on Evolutionary Computation, 16(3), 406-417. doi:10.1109/tevc.2011.2160401Cahon, S., Melab, N., & Talbi, E.-G. (2004). ParadisEO: A Framework for the Reusable Design of Parallel and Distributed Metaheuristics. Journal of Heuristics, 10(3), 357-380. doi:10.1023/b:heur.0000026900.92269.ecCarlier, J., & Neron, E. (2000). An Exact Method for Solving the Multi-Processor Flow-Shop. RAIRO - Operations Research, 34(1), 1-25. doi:10.1051/ro:2000103Chung, T.-P., & Liao, C.-J. (2013). An immunoglobulin-based artificial immune system for solving the hybrid flow shop problem. Applied Soft Computing, 13(8), 3729-3736. doi:10.1016/j.asoc.2013.03.006Cui, Z., & Gu, X. (2015). An improved discrete artificial bee colony algorithm to minimize the makespan on hybrid flow shop problems. Neurocomputing, 148, 248-259. doi:10.1016/j.neucom.2013.07.056Ding, J.-Y., Song, S., Gupta, J. N. D., Zhang, R., Chiong, R., & Wu, C. (2015). An improved iterated greedy algorithm with a Tabu-based reconstruction strategy for the no-wait flowshop scheduling problem. Applied Soft Computing, 30, 604-613. doi:10.1016/j.asoc.2015.02.006Dubois-Lacoste, J., López-Ibáñez, M., & Stützle, T. (2011). A hybrid TP+PLS algorithm for bi-objective flow-shop scheduling problems. Computers & Operations Research, 38(8), 1219-1236. doi:10.1016/j.cor.2010.10.008Dubois-Lacoste, J., Pagnozzi, F., & Stützle, T. (2017). An iterated greedy algorithm with optimization of partial solutions for the makespan permutation flowshop problem. Computers & Operations Research, 81, 160-166. doi:10.1016/j.cor.2016.12.021Gupta, J. N. D. (1988). Two-Stage, Hybrid Flowshop Scheduling Problem. Journal of the Operational Research Society, 39(4), 359-364. doi:10.1057/jors.1988.63Gupta, J. N. D., & Stafford, E. F. (2006). Flowshop scheduling research after five decades. European Journal of Operational Research, 169(3), 699-711. doi:10.1016/j.ejor.2005.02.001Hidri, L., & Haouari, M. (2011). Bounding strategies for the hybrid flow shop scheduling problem. Applied Mathematics and Computation, 217(21), 8248-8263. doi:10.1016/j.amc.2011.02.108Hutter, F., Hoos, H. H., Leyton-Brown, K., & Stuetzle, T. (2009). ParamILS: An Automatic Algorithm Configuration Framework. Journal of Artificial Intelligence Research, 36, 267-306. doi:10.1613/jair.2861Johnson, S. M. (1954). Optimal two- and three-stage production schedules with setup times included. Naval Research Logistics Quarterly, 1(1), 61-68. doi:10.1002/nav.3800010110Khalouli, S., Ghedjati, F., & Hamzaoui, A. (2010). A meta-heuristic approach to solve a JIT scheduling problem in hybrid flow shop. Engineering Applications of Artificial Intelligence, 23(5), 765-771. doi:10.1016/j.engappai.2010.01.008KhudaBukhsh, A. R., Xu, L., Hoos, H. H., & Leyton-Brown, K. (2016). SATenstein: Automatically building local search SAT solvers from components. Artificial Intelligence, 232, 20-42. doi:10.1016/j.artint.2015.11.002Li, J., Pan, Q., & Wang, F. (2014). A hybrid variable neighborhood search for solving the hybrid flow shop scheduling problem. Applied Soft Computing, 24, 63-77. doi:10.1016/j.asoc.2014.07.005Liao, C.-J., Tjandradjaja, E., & Chung, T.-P. (2012). An approach using particle swarm optimization and bottleneck heuristic to solve hybrid flow shop scheduling problem. Applied Soft Computing, 12(6), 1755-1764. doi:10.1016/j.asoc.2012.01.011Lopez-Ibanez, M., & Stutzle, T. (2012). The Automatic Design of Multiobjective Ant Colony Optimization Algorithms. IEEE Transactions on Evolutionary Computation, 16(6), 861-875. doi:10.1109/tevc.2011.2182651López-Ibáñez, M., Dubois-Lacoste, J., Pérez Cáceres, L., Birattari, M., & Stützle, T. (2016). The irace package: Iterated racing for automatic algorithm configuration. Operations Research Perspectives, 3, 43-58. doi:10.1016/j.orp.2016.09.002Marichelvam, M. K., Prabaharan, T., & Yang, X. S. (2014). A Discrete Firefly Algorithm for the Multi-Objective Hybrid Flowshop Scheduling Problems. IEEE Transactions on Evolutionary Computation, 18(2), 301-305. doi:10.1109/tevc.2013.2240304Marichelvam, M. K., Prabaharan, T., & Yang, X. S. (2014). Improved cuckoo search algorithm for hybrid flow shop scheduling problems to minimize makespan. Applied Soft Computing, 19, 93-101. doi:10.1016/j.asoc.2014.02.005Marichelvam, M. K., Prabaharan, T., Yang, X. S., & Geetha, M. (2013). Solving hybrid flow shop scheduling problems using bat algorithm. International Journal of Logistics Economics and Globalisation, 5(1), 15. doi:10.1504/ijleg.2013.054428Mascia, F., López-Ibáñez, M., Dubois-Lacoste, J., & Stützle, T. (2014). Grammar-based generation of stochastic local search heuristics through automatic algorithm configuration tools. Computers & Operations Research, 51, 190-199. doi:10.1016/j.cor.2014.05.020Nawaz, M., Enscore, E. E., & Ham, I. (1983). A heuristic algorithm for the m-machine, n-job flow-shop sequencing problem. Omega, 11(1), 91-95. doi:10.1016/0305-0483(83)90088-9Pan, Q.-K., & Dong, Y. (2014). An improved migrating birds optimisation for a hybrid flowshop scheduling with total flowtime minimisation. Information Sciences, 277, 643-655. doi:10.1016/j.ins.2014.02.152Pan, Q.-K., Ruiz, R., & Alfaro-Fernández, P. (2017). Iterated search methods for earliness and tardiness minimization in hybrid flowshops with due windows. Computers & Operations Research, 80, 50-60. doi:10.1016/j.cor.2016.11.022Pan, Q.-K., Wang, L., Li, J.-Q., & Duan, J.-H. (2014). A novel discrete artificial bee colony algorithm for the hybrid flowshop scheduling problem with makespan minimisation. Omega, 45, 42-56. doi:10.1016/j.omega.2013.12.004Rajendran, C., & Ziegler, H. (1997). An efficient heuristic for scheduling in a flowshop to minimize total weighted flowtime of jobs. European Journal of Operational Research, 103(1), 129-138. doi:10.1016/s0377-2217(96)00273-1Ruiz, R., & Stützle, T. (2007). A simple and effective iterated greedy algorithm for the permutation flowshop scheduling problem. European Journal of Operational Research, 177(3), 2033-2049. doi:10.1016/j.ejor.2005.12.009Ruiz, R., & Vázquez-Rodríguez, J. A. (2010). The hybrid flow shop scheduling problem. European Journal of Operational Research, 205(1), 1-18. doi:10.1016/j.ejor.2009.09.024Sörensen, K. (2013). Metaheuristics-the metaphor exposed. International Transactions in Operational Research, 22(1), 3-18. doi:10.1111/itor.12001Vignier, A., Billaut, J.-C., & Proust, C. (1999). Les problèmes d’ordonnancement de type flow-shop hybride : état de l’art. RAIRO - Operations Research, 33(2), 117-183. doi:10.1051/ro:1999108Wang, S., Wang, L., Liu, M., & Xu, Y. (2013). An enhanced estimation of distribution algorithm for solving hybrid flow-shop scheduling problem with identical parallel machines. The International Journal of Advanced Manufacturing Technology, 68(9-12), 2043-2056. doi:10.1007/s00170-013-4819-yXu, Y., Wang, L., Wang, S., & Liu, M. (2013). An effective shuffled frog-leaping algorithm for solving the hybrid flow-shop scheduling problem with identical parallel machines. Engineering Optimization, 45(12), 1409-1430. doi:10.1080/0305215x.2012.73778

A hybrid CFGTSA based approach for scheduling problem: a case study of an automobile industry

In the global competitive world swift, reliable and cost effective production subject to uncertain situations, through an appropriate management of the available resources, has turned out to be the necessity for surviving in the market. This inspired the development of the more efficient and robust methods to counteract the existing complexities prevailing in the market. The present paper proposes a hybrid CFGTSA algorithm inheriting the salient features of GA, TS, SA, and chaotic theory to solve the complex scheduling problems commonly faced by most of the manufacturing industries. The proposed CFGTSA algorithm has been tested on a scheduling problem of an automobile industry, and its efficacy has been shown by comparing the results with GA, SA, TS, GTS, and hybrid TSA algorithms

Framework for sustainable TVET-Teacher Education Program in Malaysia Public Universities

Studies had stated that less attention was given to the education aspect, such as teaching and learning in planning for improving the TVET system. Due to the 21st Century context, the current paradigm of teaching for the TVET educators also has been reported to be fatal and need to be shifted. All these disadvantages reported hindering the country from achieving the 5th strategy in the Strategic Plan for Vocational Education Transformation to transform TVET system as a whole. Therefore, this study aims to develop a framework for sustainable TVET Teacher Education program in Malaysia. This study had adopted an Exploratory Sequential Mix-Method design, which involves a semi-structured interview (phase one) and survey method (phase two). Nine experts had involved in phase one chosen by using Purposive Sampling Technique. As in phase two, 118 TVET-TE program lecturers were selected as the survey sample chosen through random sampling method. After data analysis in phase one (thematic analysis) and phase two (Principal Component Analysis), eight domains and 22 elements have been identified for the framework for sustainable TVET-TE program in Malaysia. This framework was identified to embed the elements of 21st Century Education, thus filling the gap in this research. The research findings also indicate that the developed framework was unidimensional and valid for the development and research regarding TVET-TE program in Malaysia. Lastly, it is in the hope that this research can be a guide for the nations in producing a quality TVET teacher in the future

The relevance of outsourcing and leagile strategies in performance optimization of an integrated process planning and scheduling

Over the past few years growing global competition has forced the manufacturing industries to upgrade their old production strategies with the modern day approaches. As a result, recent interest has been developed towards finding an appropriate policy that could enable them to compete with others, and facilitate them to emerge as a market winner. Keeping in mind the abovementioned facts, in this paper the authors have proposed an integrated process planning and scheduling model inheriting the salient features of outsourcing, and leagile principles to compete in the existing market scenario. The paper also proposes a model based on leagile principles, where the integrated planning management has been practiced. In the present work a scheduling problem has been considered and overall minimization of makespan has been aimed. The paper shows the relevance of both the strategies in performance enhancement of the industries, in terms of their reduced makespan. The authors have also proposed a new hybrid Enhanced Swift Converging Simulated Annealing (ESCSA) algorithm, to solve the complex real-time scheduling problems. The proposed algorithm inherits the prominent features of the Genetic Algorithm (GA), Simulated Annealing (SA), and the Fuzzy Logic Controller (FLC). The ESCSA algorithm reduces the makespan significantly in less computational time and number of iterations. The efficacy of the proposed algorithm has been shown by comparing the results with GA, SA, Tabu, and hybrid Tabu-SA optimization methods