Fuzzy logic controlled SPMSM drives for long cable applications

In many industrial Variable Speed Drives (VSD) applications require that the Voltage Source Pulse Width Modulation (PWM) Inverter and the motor be at separate locations, often resulting in long motor leads, high voltage oscillation at the motor terminal, increase harmonics content and affect the overall motor speed performance. To our knowledge, a detailed investigation of the impact of various cable lengths over speed response has not been reported in the literature. Therefore, the research focuses on investigation and evaluation of the performance of a Vector Controlled Sinusoidal Permanent Magnet Synchronous Motor (SPMSM) drive, controlled by PI speed controller and FL speed controller for different cable lengths conditions. Current control is performed in the stationary reference frame, using hysteresis current controllers. The scope of research is focusing on low speed operation based on simplified 9 rules Fuzzy Logic speed controller and tested for tested 100 meter maximum cable lengths and 1.1kW SPMSM. The drive is modeled, simulated and implemented using MATLAB, SIMULINK and FUZZY LOGIC Toolboxes. The experimental study is carried out based on dSPACE hardware platform for validating the simulation results. PI and Fuzzy Logic speed controllers are designed and tuned to obtain the best performance with criteria less than 0.72% overshoot and ±0.1 steady state error are acceptable. All the controller parameters are fixed based on designed case study for overall simulation and experimental studies. The overshoot/undershoot, settling time and rise time of the speed response are used to evaluate the controller performance. The simulation and experimental results have showed that the speed response and load rejection are degraded due to variation in cable length and increase of motor inertia. The proposed Fuzzy Logic has demonstrated better performance in term of step speed command, load rejection capability and THD compare with the results obtained from PI speed controller for different cable length conditions. The THD of the three-phase stator current is increased when motor is connected with longer cable. Fuzzy Logic speed controller shows better THD of stator currents as compare to PI speed controller where the THD was remain constant even cable length was increasing. When switching frequency of the Hysteresis PWM is increased, the stator currents will be closer to sinusoidal and indirectly reduced the %THD of the drives. Study on variable speed drive performance versus different cable length can be further investigated for medium and high motor speed commands operation

Advanced control system for stand-alone diesel engine driven-permanent magnetic generator sets

The main focus is on the development of an advanced control system for variable speed standalone diesel engine driven generator systems. An extensive literature survey reviews the historical development and previous relevant research work in the fields of diesel engines, electrical machines, power electronic converters, power and electronic systems. Models are developed for each subsystem from mathematical derivations with necessary simplifications made to reduce complexity while retaining the required accuracy. Initially system performance is investigated using simulation models in Matlab/Simulink. The AC/DC/AC power electronic conversion system used employs a voltage controlled dc link. The ac voltage is maintained at constant magnitude and frequency by using a dc-dc converter and a fixed modulation ratio VSI PWM inverter. The DC chopper provides fast control of the output voltage by dealing efficiently with transient conditions. A Variable Speed Fuzzy Logic Core (VSFLC) controller is combined with a classical control method to produce a novel hybrid controller. This provides an innovative variable speed control that responds to both load and speed changes. A new power balance based control strategy is proposed and implemented in the speed controller. Subsequently a novel overall control strategy is proposed to co-ordinate the hybrid variable speed controller and chopper controller to provide overall control for both fast and slow variations of system operating conditions. The control system is developed and implemented in hardware using Xilinx Foundation Express. The VHDL code for the complete control system design is developed and the designs are synthesised and analysed within the Xilinx environment. The controllers are implemented with XC95108-PC84 and XC4010-PC84 to provide a compact and cheap control system. A prototype experimental system is described and test results are obtained that show the combined control strategy to be very effective. The research work makes contributions in the areas of automatic control systems for diesel engine generator sets and CPLD/FPGA application that will benefit manufacturers and consumers.EPSR

Co-simulation of self-adjusting fuzzy PI controller for the robot with two-axes system

This paper presents the co-simulation of the self-adjusting fuzzy PI controller to control a two-axes system. Each axis was driven by a permanent magnet linear synchronous motor (PMLSM). The position and speed controller used the fuzzy PI algorithm with parameters adjusted by a radial basis function neural network (RBFNN). The vector control was applied to the decoupled effect of the PMLSM. The field programmable gate array (FPGA) was used to control both axes of the system. The very high-speed integrated circuit-hardware description language (VHDL) was developed in the Quartus II software environment, provided by Altera, to analyze and synthesize designs. Firstly, the mathematical model of PMLSM and fuzzy PI was introduced. Secondly, the RBFNN adjusted the knowledge base of the fuzzy PI. Thirdly, the motion trajectory was introduced for testing the control algorithm. Fourthly, the implementation of the controller based on FPGA with the FSM method and the structure of co-simulation between Matlab/Simulink and ModelSim were set up. Finally, discussion about the results proved the effectiveness of the control system, determining the exact position and trajectory of the XY axis system. This research was successful in implementing a two-motor controller within one chip

High performance position control for permanent magnet synchronous drives

In the design and test of electric drive control systems, computer simulations provide a useful way to verify the correctness and efficiency of various schemes and control algorithms before the final system is actually constructed, therefore, development time and associated costs are reduced. Nevertheless, the transition from the simulation stage to the actual implementation has to be as straightforward as possible. This document presents the design and implementation of a position control system for permanent magnet synchronous drives, including a review and comparison of various related works about non-linear control systems applied to this type of machine. The overall electric drive control system is simulated and tested in Proteus VSM software which is able to simulate the interaction between the firmware running on a microcontroller and analogue circuits connected to it. The dsPIC33FJ32MC204 is used as the target processor to implement the control algorithms. The electric drive model is developed using elements existing in the Proteus VSM library. As in any high performance electric drive system, field oriented control is applied to achieve accurate torque control. The complete control system is distributed in three control loops, namely torque, speed and position. A standard PID control system, and a hybrid control system based on fuzzy logic are implemented and tested. The natural variation of motor parameters, such as winding resistance and magnetic flux are also simulated. Comparisons between the two control schemes are carried out for speed and position using different error measurements, such as, integral square error, integral absolute error and root mean squared error. Comparison results show a superior performance of the hybrid fuzzy-logic-based controller when coping with parameter variations, and by reducing torque ripple, but the results are reversed when periodical torque disturbances are present. Finally, the speed controllers are implemented and evaluated physically in a testbed based on a brushless DC motor, with the control algorithms implemented on a dsPIC30F2010. The comparisons carried out for the speed controllers are consistent for both simulation and physical implementation

Self organizing fuzzy sliding mode controller for the position control of a permanent magnet synchronous motor drive

AbstractIn this paper, a self organizing fuzzy sliding mode controller (SOFSMC) which emulates the fuzzy controller with gain auto-tuning is proposed for a permanent magnet synchronous motor (PMSM) drive. The proposed controller is used for the position control of the PMSM drive. The performance and robustness of the control system is tested for nonlinear motor load torque disturbance and parameter variations. It has a novel gain self organizing strategy in response to the transient or tracking responses requirement. To illustrate the performance of the proposed controller, the simulation studies are presented separately for the SOFSMC and the fuzzy controller with gain auto-tuning. The results are compared with each other and discussed in detail. Simulation results showing the effectiveness of the proposed control system are confirmed under the different position changes

Control of the interaction of a gantry robot end effector with the environment by the adaptive behaviour of its joint drive actuators

The thesis examines a way in which the performance of the robot electric actuators can be precisely and accurately force controlled where there is a need for maintaining a stable specified contact force with an external environment. It describes the advantages of the proposed research, which eliminates the need for any external sensors and solely depends on the precise torque control of electric motors. The aim of the research is thus the development of a software based control system and then a proposal for possible inclusion of this control philosophy in existing range of automated manufacturing techniques.The primary aim of the research is to introduce force controlled behaviour in the electric actuators when the robot interacts with the environment, by measuring and controlling the contact forces between them. A software control system is developed and implemented on a robot gantry manipulator to follow two dimensional contours without the explicit geometrical knowledge of those contours. The torque signatures from the electric actuators are monitored and maintained within a desired force band. The secondary aim is the optimal design of the software controller structure. Experiments are performed and the mathematical model is validated against conventional Proportional Integral Derivative (PID) control. Fuzzy control is introduced in the software architecture to incorporate a sophisticated control. Investigation is carried out with the combination of PID and Fuzzy logic which depend on the geometrical complexity of the external environment to achieve the expected results

Speed Torque characteristics of Brushless DC motor in either direction on load using ARM controller

This paper presents the speed torque characteristics of BLDC motor on load in forward and reverse direction. The Hall sensors of the BLDC motor is bestowed as the input to the ARM controller. The PWMs are produced depending upon the input of the controller. In order to convert DC to three phase AC, three phase bridge inverter with MOSFET as switches is used. The generated PWMs are inputted to the gate of the MOSFETs in the inverter. The output of the inverter is the energization sequence of BLDC motor and only two phases energizes at once. Dynamometer is used for encumbering the motor. The results are acquired for variable load torque and Speed torque characteristics are observed. Keywords: BLDC motor, PWM, MOSFET and dynamometer

Adaptive fuzzy sliding mode algorithm-based decentralised control for a permanent magnet spherical actuator

<p>The dynamic model of multi-degree-of-freedom permanent magnet (PM) spherical actuators is multivariate and nonlinear due to strong inter-axis couplings, which affects the trajectory tracking performance of the system. In this paper, a decentralised control strategy based on adaptive fuzzy sliding mode (AFSM) algorithm is developed for a PM spherical actuator to enhance its trajectory tracking performance. In this algorithm, the coupling terms are separated as subsystems from the entire system. The AFSM algorithm is applied in such a way that the fuzzy logic systems are used to approximate the subsystem with uncertainties. A sliding mode term is introduced to compensate for the effect of coupling terms and fuzzy approximation error. The stability of the proposed method is guaranteed by choosing the appropriate Lyapunov function. Both simulation and experimental results show that the proposed control algorithm can effectively handle various uncertainties and inter-axis couplings, and improve the trajectory tracking precision of the spherical actuator.</p

Modeling and control of a brushless DC motor

Permanent magnet brushless DC motors (PMBLDC) find wide applications in industries due to their high power density and ease of control. These motors are generally controlled using a three phase power semiconductor bridge. For starting and the providing proper commutation sequence to turn on the power devices in the inverter bridge the rotor position sensors required. Based on the rotor position, the power devices are commutated sequentially every 60 degrees. To achieve desired level of performance the motor requires suitable speed controllers. In case of permanent magnet motors, usually speed control is achieved by using proportional-integral(PI) controller. Although conventional PI controllers are widely used in the industry due to their simple control structure and ease of implementation, these controllers pose difficulties where there are some control complexity such as nonlinearity, load disturbances and parametric variations. Moreover PI controllers require precise linear mathematical models. This thesis presents a Fuzzy Logic Controller(FLC) for speed control of a BLDC by using. The Fuzzy Logic(FL) approach applied to speed control leads to an improved dynamic behavior of the motor drive system and an immune to load perturbations and parameter variations. The FLC is designed using based on a simple analogy between the control surfaces of the FLC and a given Proportional-Integral controller(PIC) for the same application. Fuzzy logic control offers an improvement in the quality of the speed response, compared to PI control. This work focuses on investigation and evaluation of the performance of a permanent magnet brushless DC motor (PMBLDC) drive, controlled by PI, and Fuzzy logic speed controllers. The Controllers are for the PMBLDC motor drive simulated using MATLAB soft ware package. Further, the PI controller has been implemented on an experimental BLDC motor set up

New Optimal High Efficiency Dsp-based Digital Controller Design For Super High-speed Permanent Magnet Synchronous Motor

This dissertation investigates digital controller and switch mode power supply design for super high-speed permanent magnet synchronous motors (PMSM). The PMSMs are a key component for the miniaturic cryocooler that is currently under development at the University of Central Florida with support from NASA Kennedy Space Center and the Florida Solar Energy Center. Advanced motor design methods, control strategies, and rapid progress in semiconductor technology enables production of a highly efficient digital controller. However, there are still challenges for such super high-speed controller design because of its stability, high-speed, variable speed operation, and required efficiency over a wide speed range. Currently, limited research, and no commercial experimental analysis, is available concerning such motors and their control system design. The stability of a super high-speed PMSM is an important issue particularly for open-loop control, given that PMSM are unstable after exceeding a certain applied frequency. In this dissertation, the stability of super high-speed PMSM is analyzed and some design suggestions are given to maximize this parameter. For ordinary motors, the V/f control curve is a straight line with a boost voltage because the stator resistance is negligible and only has a significant effect around the DC frequency. However, for the proposed super high-speed PMSM the situation is quite different because of the motor\u27s size. The stator resistance is quite large compared with the stator reactive impedance and cannot be neglected when employing constant a V/f control method. The challenge is to design an optimal constant V/f control scheme to raise efficiency with constant V/f control. In the development, test systems and prototype boards were built and experimental results confirmed the effectiveness of the dissertation system