Adaptive inferential sensors based on evolving fuzzy models

A new technique to the design and use of inferential sensors in the process industry is proposed in this paper, which is based on the recently introduced concept of evolving fuzzy models (EFMs). They address the challenge that the modern process industry faces today, namely, to develop such adaptive and self-calibrating online inferential sensors that reduce the maintenance costs while keeping the high precision and interpretability/transparency. The proposed new methodology makes possible inferential sensors to recalibrate automatically, which reduces significantly the life-cycle efforts for their maintenance. This is achieved by the adaptive and flexible open-structure EFM used. The novelty of this paper lies in the following: (1) the overall concept of inferential sensors with evolving and self-developing structure from the data streams; (2) the new methodology for online automatic selection of input variables that are most relevant for the prediction; (3) the technique to detect automatically a shift in the data pattern using the age of the clusters (and fuzzy rules); (4) the online standardization technique used by the learning procedure of the evolving model; and (5) the application of this innovative approach to several real-life industrial processes from the chemical industry (evolving inferential sensors, namely, eSensors, were used for predicting the chemical properties of different products in The Dow Chemical Company, Freeport, TX). It should be noted, however, that the methodology and conclusions of this paper are valid for the broader area of chemical and process industries in general. The results demonstrate that well-interpretable and with-simple-structure inferential sensors can automatically be designed from the data stream in real time, which predict various process variables of interest. The proposed approach can be used as a basis for the development of a new generation of adaptive and evolving inferential sensors that can a- ddress the challenges of the modern advanced process industry

Smart sensors for structural health monitoring (SHM)

Structural health monitoring (SHM) is a technique to diagnose an accurate and reliable condition of civil infrastructure by collecting and analyzing responses from distributed sensors. In recent years, aging civil structures have been increasing and they require further developed SHM technology for development of sustainable society. Wireless smart sensor and network technology, which is one of the recently emerging SHM techniques, enables more effective and economic SHM system in comparison to the existing wired systems. Researchers continue on development of the capability and extension of wireless smart sensors, and implement performance validation in various in laboratory and outdoor full-scale experiments.[1] the uses of wireless smart sensors has been contributing to the progress of SHM these past years. But the uses of it are still being investigated by the researchers to utilize it to its possible fullest capability

A randomized neural network for data streams

© 2017 IEEE. Randomized neural network (RNN) is a highly feasible solution in the era of big data because it offers a simple and fast working principle in processing dynamic and evolving data streams. This paper proposes a novel RNN, namely recurrent type-2 random vector functional link network (RT2McRVFLN), which provides a highly scalable solution for data streams in a strictly online and integrated framework. It is built upon the psychologically inspired concept of metacognitive learning, which covers three basic components of human learning: what-to-learn, how-to-learn, and when-to-learn. The what-to-learn selects important samples on the fly with the use of online active learning scenario, which renders our algorithm an online semi-supervised algorithm. The how-to-learn process combines an open structure of evolving concept and a randomized learning algorithm of random vector functional link network (RVFLN). The efficacy of the RT2McRVFLN has been numerically validated through two real-world case studies and comparisons with its counterparts, which arrive at a conclusive finding that our algorithm delivers a tradeoff between accuracy and simplicity

Soft computing for tool life prediction a manufacturing application of neural - fuzzy systems

Tooling technology is recognised as an element of vital importance within the manufacturing industry. Critical tooling decisions related to tool selection, tool life management, optimal determination of cutting conditions and on-line machining process monitoring and control are based on the existence of reliable detailed process models. Among the decisive factors of process planning and control activities, tool wear and tool life considerations hold a dominant role. Yet, both off-line tool life prediction, as well as real tune tool wear identification and prediction are still issues open to research. The main reason lies with the large number of factors, influencing tool wear, some of them being of stochastic nature. The inherent variability of workpiece materials, cutting tools and machine characteristics, further increases the uncertainty about the machining optimisation problem. In machining practice, tool life prediction is based on the availability of data provided from tool manufacturers, machining data handbooks or from the shop floor. This thesis recognises the need for a data-driven, flexible and yet simple approach in predicting tool life. Model building from sample data depends on the availability of a sufficiently rich cutting data set. Flexibility requires a tool-life model with high adaptation capacity. Simplicity calls for a solution with low complexity and easily interpretable by the user. A neural-fuzzy systems approach is adopted, which meets these targets and predicts tool life for a wide range of turning operations. A literature review has been carried out, covering areas such as tool wear and tool life, neural networks, frizzy sets theory and neural-fuzzy systems integration. Various sources of tool life data have been examined. It is concluded that a combined use of simulated data from existing tool life models and real life data is the best policy to follow. The neurofuzzy tool life model developed is constructed by employing neural network-like learning algorithms. The trained model stores the learned knowledge in the form of frizzy IF-THEN rules on its structure, thus featuring desired transparency. Low model complexity is ensured by employing an algorithm which constructs a rule base of reduced size from the available data. In addition, the flexibility of the developed model is demonstrated by the ease, speed and efficiency of its adaptation on the basis of new tool life data. The development of the neurofuzzy tool life model is based on the Fuzzy Logic Toolbox (vl.0) of MATLAB (v4.2cl), a dedicated tool which facilitates design and evaluation of fuzzy logic systems. Extensive results are presented, which demonstrate the neurofuzzy model predictive performance. The model can be directly employed within a process planning system, facilitating the optimisation of turning operations. Recommendations aremade for further enhancements towards this direction