Computing Intelligence Technique and Multiresolution Data Processing for Condition Monitoring

Condition monitoring (CM) of rotary machines has gained increasing importance and extensive research in recent years. Due to the rapid growth of data volume, automated data processing is necessary in order to deal with massive data efficiently to produce timely and accurate diagnostic results. Artificial intelligence (AI) and adaptive data processing approaches can be promising solutions to the challenge of large data volume. Unfortunately, the majority of AI-based techniques in CM have been developed for only the post-processing (classification) stage, whereas the critical tasks including feature extraction and selection are still manually processed, which often require considerable time and efforts but also yield a performance depending on prior knowledge and diagnostic expertise. To achieve an automatic data processing, the research of this PhD project provides an integrated framework with two main approaches. Firstly, it focuses on extending AI techniques in all phases, including feature extraction by applying Componential Coding Neural Network (CCNN) which has been found to have unique properties of being trained through unsupervised learning, capable of dealing with raw datasets, translation invariance and high computational efficiency. These advantages of CCNN make it particularly suitable for automated analyzing of the vibration data arisen from typical machine components such as the rolling element bearings which exhibit periodic phenomena with high non-stationary and strong noise contamination. Then, once an anomaly is detected, a further analysis technique to identify the fault is proposed using a multiresolution data analysis approach based on Double-Density Discrete Wavelet Transform (DD-DWT) which was grounded on over-sampled filter banks with smooth tight frames. This makes it nearly shift-invariant which is important for extracting non-stationary periodical peaks. Also, in order to denoise and enhance the diagnostic features, a novel level-dependant adaptive thresholding method based on harmonic to signal ratio (HSR) is developed and implemented on the selected wavelet coefficients. This method has been developed to be a semi-automated (adaptive) approach to facilitate the process of fault diagnosis. The developed framework has been evaluated using both simulated and measured datasets from typical healthy and defective tapered roller bearings which are critical parts of all rotating machines. The results have demonstrated that the CCNN is a robust technique for early fault detection, and also showed that adaptive DD-DWT is a robust technique for diagnosing the faults induced to test bearings. The developed framework has achieved multi-objectives of high detection sensitivity, reliable diagnosis and minimized computing complexity

Intelligent Biosignal Analysis Methods

This book describes recent efforts in improving intelligent systems for automatic biosignal analysis. It focuses on machine learning and deep learning methods used for classification of different organism states and disorders based on biomedical signals such as EEG, ECG, HRV, and others

30th International Conference on Condition Monitoring and Diagnostic Engineering Management (COMADEM 2017)

Proceedings of COMADEM 201

Wavelets and multirate filter banks : theory, structure, design, and applications

Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Civil and Environmental Engineering, 2004.Includes bibliographical references (p. 219-230) and index.Wavelets and filter banks have revolutionized signal processing with their ability to process data at multiple temporal and spatial resolutions. Fundamentally, continuous-time wavelets are governed by discrete-time filter banks with properties such as perfect reconstruction, linear phase and regularity. In this thesis, we study multi-channel filter bank factorization and parameterization strategies, which facilitate designs with specified properties that are enforced by the actual factorization structure. For M-channel filter banks (M =/> 2), we develop a complete factorization, M-channel lifting factorization, using simple ladder-like structures as predictions between channels to provide robust and efficient implementation; perfect reconstruction is structurally enforced, even under finite precision arithmetic and quantization of lifting coefficients. With lifting, optimal low-complexity integer wavelet transforms can thus be designed using a simple and fast algorithm that incorporates prescribed limits on hardware operations for power-constrained environments. As filter bank regularity is important for a variety of reasons, an aspect of particular interest is the structural imposition of regularity onto factorizations based on the dyadic form uvt. We derive the corresponding structural conditions for regularity, for which M-channel lifting factorization provides an essential parameterization. As a result, we are able to design filter banks that are exactly regular and amenable to fast implementations with perfect reconstruction, regardless of the choice of free parameters and possible finite precision effects. Further constraining u = v ensures regular orthogonal filter banks,(cont.) whereas a special dyadic form is developed that guarantees linear phase. We achieve superior coding gains within 0.1% of the optimum, and benchmarks conducted on image compression applications show clear improvements in perceptual and objective performance. We also consider the problem of completing an M-channel filter bank, given only its scaling filter. M-channel lifting factorization can efficiently complete such biorthogonal filter banks. On the other hand, an improved scheme for completing paraunitary filter banks is made possible by a novel order-one factorization which allows greater design flexibility, resulting in improved frequency selectivity and energy compaction over existing state of the art methods. In a dual setting, the technique can be applied to transmultiplexer design to achieve higher-rate data transmissions.by Ying-Jui Chen.Ph.D

Optimisation of vibration monitoring nodes in wireless sensor networks

This PhD research focuses on developing a wireless vibration condition monitoring (CM) node which allows an optimal implementation of advanced signal processing algorithms. Obviously, such a node should meet additional yet practical requirements including high robustness and low investments in achieving predictive maintenance. There are a number of wireless protocols which can be utilised to establish a wireless sensor network (WSN). Protocols like WiFi HaLow, Bluetooth low energy (BLE), ZigBee and Thread are more suitable for long-term non-critical CM battery powered nodes as they provide inherent merits like low cost, self-organising network, and low power consumption. WirelessHART and ISA100.11a provide more reliable and robust performance but their solutions are usually more expensive, thus they are more suitable for strict industrial control applications. Distributed computation can utilise the limited bandwidth of wireless network and battery life of sensor nodes more wisely. Hence it is becoming increasingly popular in wireless CM with the fast development of electronics and wireless technologies in recent years. Therefore, distributed computation is the primary focus of this research in order to develop an advanced sensor node for realising wireless networks which allow high-performance CM at minimal network traffic and economic cost. On this basis, a ZigBee-based vibration monitoring node is designed for the evaluation of embedding signal processing algorithms. A state-of-the-art Cortex-M4F processor is employed as the core processor on the wireless sensor node, which has been optimised for implementing complex signal processing algorithms at low power consumption. Meanwhile, an envelope analysis is focused on as the main intelligent technique embedded on the node due to the envelope analysis being the most effective and general method to characterise impulsive and modulating signatures. Such signatures can commonly be found on faulty signals generated by key machinery components, such as bearings, gears, turbines, and valves. Through a preliminary optimisation in implementing envelope analysis based on fast Fourier transform (FFT), an envelope spectrum of 2048 points is successfully achieved on a processor with a memory usage of 32 kB. Experimental results show that the simulated bearing faults can be clearly identified from the calculated envelope spectrum. Meanwhile, the data throughput requirement is reduced by more than 95% in comparison with the raw data transmission. To optimise the performance of the vibration monitoring node, three main techniques have been developed and validated: 1) A new data processing scheme is developed by combining three subsequent processing techniques: down-sampling, data frame overlapping and cascading. On this basis, a frequency resolution of 0.61 Hz in the envelope spectrum is achieved on the same processor. 2) The optimal band-pass filter for envelope analysis is selected by a scheme, in which the complicated fast kurtogram is implemented on the host computer for selecting optimal band-pass filter and real-time envelope analysis on the wireless sensor for extracting bearing fault features. Moreover, a frequency band of 16 kHz is analysed, which allows features to be extracted in a wide frequency band, covering a wide category of industrial applications. 3) Two new analysis methods: short-time RMS and spectral correlation algorithms are proposed for bearing fault diagnosis. They can significantly reduce the CPU usage, being over two times less and consequently much lower power consumptio

Computational Tools for the Processing and Analysis of Time-course Metabolomic Data

Modern, high-throughput techniques for the acquisition of metabolomic data, combined with an increase in computational power, have provided not only the need for, but also the means to develop and use, methods for the interpretation of large and complex datasets. This thesis investigates the methods by which pertinent information can be extracted from nontargeted metabolomic data and reviews the current state of chemometric methods. The analysis of real-world data and research questions relevant to the agri-food industry reveals several problems for which novel solutions are proposed. Three LC-MS datasets are studied: Medicago, Alopecurus and aged Beef, covering stress resistance, herbicide resistance and product misbranding. The new methods include preprocessing (batch correction, data-filtering), processing (clustering, classification) and visualisation and their use facilitated within a flexible data-to-results pipeline. The resulting software suite with a user-friendly graphical interface is presented, providing a pragmatic realisation of these methods in an easy to access workflow