Canonical variate dissimilarity analysis for process incipient fault detection

Early detection of incipient faults in industrial processes is increasingly becoming important, as these faults can slowly develop into serious abnormal events, an emergency situation, or even failure of critical equipment. Multivariate statistical process monitoring methods are currently established for abrupt fault detection. Among these, canonical variate analysis (CVA) was proven to be effective for dynamic process monitoring. However, the traditional CVA indices may not be sensitive enough for incipient faults. In this work, an extension of CVA, called the canonical variate dissimilarity analysis (CVDA), is proposed for process incipient fault detection in nonlinear dynamic processes under varying operating conditions. To handle non-Gaussian distributed data, kernel density estimation was used for computing detection limits. A CVA dissimilarity-based index has been demonstrated to outperform traditional CVA indices and other dissimilarity-based indices, namely DISSIM, RDTCSA, and GCCA, in terms of sensitivity when tested on slowly developing multiplicative and additive faults in a CSTR under closed-loop control and varying operating conditions

Bibliographic Review on Distributed Kalman Filtering

In recent years, a compelling need has arisen to understand the effects of distributed information structures on estimation and filtering. In this paper, a bibliographical review on distributed Kalman filtering (DKF) is provided.\ud The paper contains a classification of different approaches and methods involved to DKF. The applications of DKF are also discussed and explained separately. A comparison of different approaches is briefly carried out. Focuses on the contemporary research are also addressed with emphasis on the practical applications of the techniques. An exhaustive list of publications, linked directly or indirectly to DKF in the open literature, is compiled to provide an overall picture of different developing aspects of this area

A new recursive dynamic factor analysis for point and interval forecast of electricity price

published_or_final_versio

Set-membership parity space approach for fault detection in linear uncertain dynamic systems

Special Issue: Set-Membership Methods Applied to FDI and FTC.In this paper, a set-membership parity space approach for linear uncertain dynamic systems is proposed. First, a set of parity relations derived from the parity space approach is obtained by means of a transformation derived from the system characteristic polynomial. As a result of this transformation, parity relations can be expressed in regressor form. On the one hand, this facilitates the parameter estimation of those relations using a zonotopic set-membership algorithm. On the other hand, fault detection is then based on checking, at every sample time, the non-existence of a parameter value in the parameter uncertainty set such that the model is consistent with all the system measurements. The proposed approach is applied to two examples: a first illustrative case study based on a two-tank system and a more realistic case study based on the wind turbine fault detection and isolation benchmark in order to evaluate its effectiveness.This work has been partially funded by the grant CICYT SHERECS DPI-2011-26243 of Spanish Ministry of Education and by the European contract i-Sense (ref FP7-ICT-2009-6-270428)Peer Reviewe

Process monitoring based on orthogonal locality preserving projection with maximum likelihood estimation

By integrating two powerful methods of density reduction and intrinsic dimensionality estimation, a new data-driven method, referred to as OLPP-MLE (orthogonal locality preserving projection-maximum likelihood estimation), is introduced for process monitoring. OLPP is utilized for dimensionality reduction, which provides better locality preserving power than locality preserving projection. Then, the MLE is adopted to estimate intrinsic dimensionality of OLPP. Within the proposed OLPP-MLE, two new static measures for fault detection TOLPP2 and SPEOLPP are defined. In order to reduce algorithm complexity and ignore data distribution, kernel density estimation is employed to compute thresholds for fault diagnosis. The effectiveness of the proposed method is demonstrated by three case studies

Model based fault detection for two-dimensional systems

Fault detection and isolation (FDI) are essential in ensuring safe and reliable operations in industrial systems. Extensive research has been carried out on FDI for one dimensional (1-D) systems, where variables vary only with time. The existing FDI strategies are mainly focussed on 1-D systems and can generally be classified as model based and process history data based methods. In many industrial systems, the state variables change with space and time (e.g., sheet forming, fixed bed reactors, and furnaces). These systems are termed as distributed parameter systems (DPS) or two dimensional (2-D) systems. 2-D systems have been commonly represented by the Roesser Model and the F-M model. Fault detection and isolation for 2-D systems represent a great challenge in both theoretical development and applications and only limited research results are available. In this thesis, model based fault detection strategies for 2-D systems have been investigated based on the F-M and the Roesser models. A dead-beat observer based fault detection has been available for the F-M model. In this work, an observer based fault detection strategy is investigated for systems modelled by the Roesser model. Using the 2-D polynomial matrix technique, a dead-beat observer is developed and the state estimate from the observer is then input to a residual generator to monitor occurrence of faults. An enhanced realization technique is combined to achieve efficient fault detection with reduced computations. Simulation results indicate that the proposed method is effective in detecting faults for systems without disturbances as well as those affected by unknown disturbances.The dead-beat observer based fault detection has been shown to be effective for 2-D systems but strict conditions are required in order for an observer and a residual generator to exist. These strict conditions may not be satisfied for some systems. The effect of process noises are also not considered in the observer based fault detection approaches for 2-D systems. To overcome the disadvantages, 2-D Kalman filter based fault detection algorithms are proposed in the thesis. A recursive 2-D Kalman filter is applied to obtain state estimate minimizing the estimation error variances. Based on the state estimate from the Kalman filter, a residual is generated reflecting fault information. A model is formulated for the relation of the residual with faults over a moving evaluation window. Simulations are performed on two F-M models and results indicate that faults can be detected effectively and efficiently using the Kalman filter based fault detection. In the observer based and Kalman filter based fault detection approaches, the residual signals are used to determine whether a fault occurs. For systems with complicated fault information and/or noises, it is necessary to evaluate the residual signals using statistical techniques. Fault detection of 2-D systems is proposed with the residuals evaluated using dynamic principal component analysis (DPCA). Based on historical data, the reference residuals are first generated using either the observer or the Kalman filter based approach. Based on the residual time-lagged data matrices for the reference data, the principal components are calculated and the threshold value obtained. In online applications, the T2 value of the residual signals are compared with the threshold value to determine fault occurrence. Simulation results show that applying DPCA to evaluation of 2-D residuals is effective.Doctoral These

Multivariate Statistical Process Control Charts: An Overview

In this paper we discuss the basic procedures for the implementation of multivariate statistical process control via control charting. Furthermore, we review multivariate extensions for all kinds of univariate control charts, such as multivariate Shewhart-type control charts, multivariate CUSUM control charts and multivariate EWMA control charts. In addition, we review unique procedures for the construction of multivariate control charts, based on multivariate statistical techniques such as principal components analysis (PCA) and partial lest squares (PLS). Finally, we describe the most significant methods for the interpretation of an out-of-control signal.quality control, process control, multivariate statistical process control, Hotelling's T-square, CUSUM, EWMA, PCA, PLS

Measurements, Models, Systems and Design

531 s.