Novel deep cross-domain framework for fault diagnosis or rotary machinery in prognostics and health management

Improving the reliability of engineered systems is a crucial problem in many applications in various engineering fields, such as aerospace, nuclear energy, and water declination industries. This requires efficient and effective system health monitoring methods, including processing and analyzing massive machinery data to detect anomalies and performing diagnosis and prognosis. In recent years, deep learning has been a fast-growing field and has shown promising results for Prognostics and Health Management (PHM) in interpreting condition monitoring signals such as vibration, acoustic emission, and pressure due to its capacity to mine complex representations from raw data. This doctoral research provides a systematic review of state-of-the-art deep learning-based PHM frameworks, an empirical analysis on bearing fault diagnosis benchmarks, and a novel multi-source domain adaptation framework. It emphasizes the most recent trends within the field and presents the benefits and potentials of state-of-the-art deep neural networks for system health management. Besides, the limitations and challenges of the existing technologies are discussed, which leads to opportunities for future research. The empirical study of the benchmarks highlights the evaluation results of the existing models on bearing fault diagnosis benchmark datasets in terms of various performance metrics such as accuracy and training time. The result of the study is very important for comparing or testing new models. A novel multi-source domain adaptation framework for fault diagnosis of rotary machinery is also proposed, which aligns the domains in both feature-level and task-level. The proposed framework transfers the knowledge from multiple labeled source domains into a single unlabeled target domain by reducing the feature distribution discrepancy between the target domain and each source domain. Besides, the model can be easily reduced to a single-source domain adaptation problem. Also, the model can be readily updated to unsupervised domain adaptation problems in other fields such as image classification and image segmentation. Further, the proposed model is modified with a novel conditional weighting mechanism that aligns the class-conditional probability of the domains and reduces the effect of irrelevant source domain which is a critical issue in multi-source domain adaptation algorithms. The experimental verification results show the superiority of the proposed framework over state-of-the-art multi-source domain-adaptation models

Modeling and Optimal Operation of Hydraulic, Wind and Photovoltaic Power Generation Systems

The transition to 100% renewable energy in the future is one of the most important ways of achieving "carbon peaking and carbon neutrality" and of reducing the adverse effects of climate change. In this process, the safe, stable and economical operation of renewable energy generation systems, represented by hydro-, wind and solar power, is particularly important, and has naturally become a key concern for researchers and engineers. Therefore, this book focuses on the fundamental and applied research on the modeling, control, monitoring and diagnosis of renewable energy generation systems, especially hydropower energy systems, and aims to provide some theoretical reference for researchers, power generation departments or government agencies

On the relevance of preprocessing in predictive maintenance for dynamic systems

The complexity involved in the process of real-time data-driven monitoring dynamic systems for predicted maintenance is usually huge. With more or less in-depth any data-driven approach is sensitive to data preprocessing, understood as any data treatment prior to the application of the monitoring model, being sometimes crucial for the final development of the employed monitoring technique. The aim of this work is to quantify the sensitiveness of data-driven predictive maintenance models in dynamic systems in an exhaustive way. We consider a couple of predictive maintenance scenarios, each of them defined by some public available data. For each scenario, we consider its properties and apply several techniques for each of the successive preprocessing steps, e.g. data cleaning, missing values treatment, outlier detection, feature selection, or imbalance compensation. The pretreatment configurations, i.e. sequential combinations of techniques from different preprocessing steps, are considered together with different monitoring approaches, in order to determine the relevance of data preprocessing for predictive maintenance in dynamical systems

A review on deep learning applications in prognostics and health management

Deep learning has attracted intense interest in Prognostics and Health Management (PHM), because of its enormous representing power, automated feature learning capability and best-in-class performance in solving complex problems. This paper surveys recent advancements in PHM methodologies using deep learning with the aim of identifying research gaps and suggesting further improvements. After a brief introduction to several deep learning models, we review and analyze applications of fault detection, diagnosis and prognosis using deep learning. The survey validates the universal applicability of deep learning to various types of input in PHM, including vibration, imagery, time-series and structured data. It also reveals that deep learning provides a one-fits-all framework for the primary PHM subfields: fault detection uses either reconstruction error or stacks a binary classifier on top of the network to detect anomalies; fault diagnosis typically adds a soft-max layer to perform multi-class classification; prognosis adds a continuous regression layer to predict remaining useful life. The general framework suggests the possibility of transfer learning across PHM applications. The survey reveals some common properties and identifies the research gaps in each PHM subfield. It concludes by summarizing some major challenges and potential opportunities in the domain

Deep Learning-Based Machinery Fault Diagnostics

This book offers a compilation for experts, scholars, and researchers to present the most recent advancements, from theoretical methods to the applications of sophisticated fault diagnosis techniques. The deep learning methods for analyzing and testing complex mechanical systems are of particular interest. Special attention is given to the representation and analysis of system information, operating condition monitoring, the establishment of technical standards, and scientific support of machinery fault diagnosis

Artificial Intelligence Supported EV Electric Powertrain for Safety Improvement

As an environmentally friendly transport option, electric vehicles (EVs) are endowed with the characteristics of low fossil energy consumption and low pollutant emissions. In today's growing market share of EVs, the safety and reliability of the powertrain system will be directly related to the safety of human life. Reliability problems of EV powertrains may occur in any power electronic (PE) component and mechanical part, both sudden and cumulative. These faults in different locations and degrees will continuously threaten the life of drivers and pedestrians, bringing irreparable consequences. Therefore, monitoring and predicting the real-time health status of EV powertrain is a high-priority, arduous and challenging task. The purposes of this study are to develop AI-supported effective safety improvement techniques for EV powertrains. In the first place, a literature review is carried out to illustrate the up-to-date AI applications for solving condition monitoring and fault detection issues of EV powertrains, where recent case studies between conventional methods and AI-based methods in EV applications are compared and analysed. On this ground this study, then, focuses on the theories and techniques concerning this topic so as to tackle different challenges encountered in the actual applications. In detail, first, as for diagnosing the bearing system in the earlier fault period, a novel inferable deep distilled attention network is designed to detect multiple bearing faults. Second, a deep learning and simulation driven approach that combines the domain-adversarial neural network and the lumped-parameter thermal network (LPTN) is proposed for achieve IPMSM permanent magnet temperature estimation work. Finally, to ensure the use safety of the IGBT module, deep learning -based IGBT modules’ double pulse test (DPT) efficiency enhancement is proposed and achieved via multimodal fusion networks and graph convolution networks

Sensors Fault Diagnosis Trends and Applications

Fault diagnosis has always been a concern for industry. In general, diagnosis in complex systems requires the acquisition of information from sensors and the processing and extracting of required features for the classification or identification of faults. Therefore, fault diagnosis of sensors is clearly important as faulty information from a sensor may lead to misleading conclusions about the whole system. As engineering systems grow in size and complexity, it becomes more and more important to diagnose faulty behavior before it can lead to total failure. In the light of above issues, this book is dedicated to trends and applications in modern-sensor fault diagnosis

Mathematical Modeling and Simulation in Mechanics and Dynamic Systems

The present book contains the 16 papers accepted and published in the Special Issue “Mathematical Modeling and Simulation in Mechanics and Dynamic Systems” of the MDPI “Mathematics” journal, which cover a wide range of topics connected to the theory and applications of Modeling and Simulation of Dynamic Systems in different field. These topics include, among others, methods to model and simulate mechanical system in real engineering. It is hopped that the book will find interest and be useful for those working in the area of Modeling and Simulation of the Dynamic Systems, as well as for those with the proper mathematical background and willing to become familiar with recent advances in Dynamic Systems, which has nowadays entered almost all sectors of human life and activity

Hydrocarbon quantification using neural networks and deep learning based hyperspectral unmixing

Hydrocarbon (HC) spills are a global issue, which can seriously impact human life and the environment, therefore early identification and remedial measures taken at an early stage are important. Thus, current research efforts aim at remotely quantifying incipient quantities of HC mixed with soils. The increased spectral and spatial resolution of hyperspectral sensors has opened ground-breaking perspectives in many industries including remote inspection of large areas and the environment. The use of subpixel detection algorithms, and in particular the use of the mixture models, has been identified as a future advance that needs to be incorporated in remote sensing. However, there are some challenging tasks since the spectral signatures of the targets of interest may not be immediately available. Moreover, real time processing and analysis is required to support fast decision-making. Progressing in this direction, this thesis pioneers and researches novel methodologies for HC quantification capable of exceeding the limitations of existing systems in terms of reduced cost and processing time with improved accuracy. Therefore the goal of this research is to develop, implement and test different methods for improving HC detection and quantification using spectral unmixing and machine learning. An efficient hybrid switch method employing neural networks and hyperspectral is proposed and investigated. This robust method switches between state of the art hyperspectral unmixing linear and nonlinear models, respectively. This procedure is well suited for the quantification of small quantities of substances within a pixel with high accuracy as the most appropriate model is employed. Central to the proposed approach is a novel method for extracting parameters to characterise the non-linearity of the data. These parameters are fed into a feedforward neural network which decides in a pixel by pixel fashion which model is more suitable. The quantification process is fully automated by applying further classification techniques to the acquired hyperspectral images. A deep learning neural network model is designed for the quantification of HC quantities mixed with soils. A three-term backpropagation algorithm with dropout is proposed to avoid overfitting and reduce the computational complexity of the model. The above methods have been evaluated using classical repository datasets from the literature and a laboratory controlled dataset. For that, an experimental procedure has been designed to produce a labelled dataset. The data was obtained by mixing and homogenizing different soil types with HC substances, respectively and measuring the reflectance with a hyperspectral sensor. Findings from the research study reveal that the two proposed models have high performance, they are suitable for the detection and quantification of HC mixed with soils, and surpass existing methods. Improvements in sensitivity, accuracy, computational time are achieved. Thus, the proposed approaches can be used to detect HC spills at an early stage in order to mitigate significant pollution from the spill areas