Modelação e simulação de equipamentos de rede para Indústria 4.0

Currently, the industrial sector has increasingly opted for digital technologies in order to automate all its processes. This development comes from notions like Industry 4.0 that redefines the way these systems are designed. Structurally, all the components of these systems are connected in a complex network known as the Industrial Internet of Things. Certain requirements arise from this concept regarding industrial communication networks. Among them, the need to ensure real-time communications, as well as support for dynamic resource management, are extremely relevant. Several research lines pursued to develop network technologies capable of meeting such requirements. One of these protocols is the Hard Real-Time Ethernet Switch (HaRTES), an Ethernet switch with support for real-time communications and dynamic resource management, requirements imposed by Industry 4.0. The process of designing and implementing industrial networks can, however, be quite time consuming and costly. These aspects impose limitations on testing large networks, whose level of complexity is higher and requires the usage of more hardware. The utilization of network simulators stems from the necessity to overcome such restrictions and provide tools to facilitate the development of new protocols and evaluation of communications networks. In the scope of this dissertation a HaRTES switch model was developed in the OMNeT++ simulation environment. In order to demonstrate a solution that can be employed in industrial real-time networks, this dissertation presents the fundamental aspects of the implemented model as well as a set of experiments that compare it with an existing laboratory prototype, with the objective of validating its implementation.Atualmente o setor industrial tem vindo cada vez mais a optar por tecnologias digitais de forma a automatizar todos os seus processos. Este desenvolvimento surge de noções como Indústria 4.0, que redefine o modo de como estes sistemas são projetados. Estruturalmente, todos os componentes destes sistemas encontram-se conectados numa rede complexa conhecida como Internet Industrial das Coisas. Certos requisitos advêm deste conceito, no que toca às redes de comunicação industriais, entre os quais se destacam a necessidade de garantir comunicações tempo-real bem como suporte a uma gestão dinâmica dos recursos, os quais são de extrema importância. Várias linhas de investigação procuraram desenvolver tecnologias de rede capazes de satisfazer tais exigências. Uma destas soluções é o "Hard Real-Time Ethernet Switch" (HaRTES), um switch Ethernet com suporte a comunicações de tempo-real e gestão dinâmica de Qualidade-de-Serviço (QoS), requisitos impostos pela Indústria 4.0. O processo de projeto e implementação de redes industriais pode, no entanto, ser bastante moroso e dispendioso. Tais aspetos impõem limitações no teste de redes de largas dimensões, cujo nível de complexidade é mais elevado e requer o uso de mais hardware. Os simuladores de redes permitem atenuar o impacto de tais limitações, disponibilizando ferramentas que facilitam o desenvolvimento de novos protocolos e a avaliação de redes de comunicações. No âmbito desta dissertação desenvolveu-se um modelo do switch HaRTES no ambiente de simulação OMNeT++. Com um objetivo de demonstrar uma solução que possa ser utilizada em redes de tempo-real industriais, esta dissertação apresenta os aspetos fundamentais do modelo implementado bem como um conjunto de experiências que o comparam com um protótipo laboratorial já existente, no âmbito da sua validação.Mestrado em Engenharia Eletrónica e Telecomunicaçõe

Performance Analysis in IP-Based Industrial Communication Networks

S rostoucím počtem řídicích systémů a jejich distribuovanosti získávájí komunikační sítě na důležitosti a objevují se nové výzkumné trendy. Hlavní problematikou v této oblasti, narozdíl od dřívějších řídicích systémů využívajících dedikovaných komunikačních obvodů, je časově proměnné zpoždění měřicích a řídicích signálů způsobené paketově orientovanými komunikačními prostředky, jako např. Ethernet. Aspekty komunikace v reálném čase byly v těchto sítích již úspěšně vyřešeny. Nicméně, analýzy trendů trhu předpovídají budoucí využití také IP sítí v průmyslové komunikaci pro časově kritickou procesní vyměnu dat. IP komunikace má ovšem pouze omezenou podporu v instrumentaci pro průmyslovou automatizace. Tato výzva byla nedávno technicky vyřešena v rámci projektu Virtual Automation Networks (virtuální automatizační sítě - VAN) zapojením mechanismů kvality služeb (QoS), které jsou schopny zajistit měkkou úroveň komunikace v reálném čase. Předložená dizertační práce se zaměřuje na aspekty výkonnosti reálného času z analytického hlediska a nabízí prostředek pro hodnocení využitelnosti IP komunikace pro budoucí průmyslové aplikace. Hlavním cílem této dizertační práce je vytvoření vhodného modelovacího rámce založeného na network calculus, který pomůže provést worst-case výkonnostní analýzu časového chování IP komunikačních sítí a jejich prvků určených pro budoucí použití v průmyslové automatizaci. V práci byla použita empirická analýza pro určení dominantních faktorů ovlivňujících časového chování síťových zařízení a identifikaci parametrů modelů těchto zařízení. Empirická analýza využívá nástroj TestQoS vyvinutý pro tyto účely. Byla navržena drobná rozšíření rámce network calculus, která byla nutná pro modelování časového chování používaných zařízení. Bylo vytvořeno několik typových modelů zařízení jako výsledek klasifikace různých architektur síťových zařízení a empiricky zjištěných dominantních faktorů. U modelovaných zařízení byla využita nová metoda identifikace parametrů. Práce je zakončena validací časových modelů dvou síťových zařízení (přepínače a směrovače) oproti empirickým pozorováním.With the growing scale of control systems and their distributed nature, communication networks have been gaining importance and new research challenges have been appearing. The major problem, contrary to previously used control systems with dedicated communication circuits, is time-varying delay of control and measurement signals introduced by packet-switched networks, such as Ethernet. The real-time issues in these networks have been tackled by proper adaptations. Nevertheless, market trend analyses foresee also future adoptions of IP-based communication networks in industrial automation for time-critical run-time data exchange. IP-based communication has only a limited support from the existing instrumentation in industrial automation. This challenge has recently been technically tackled within the Virtual Automation Networks (VAN) project by adopting the quality of service (QoS) architecture delivering soft-real-time communication behaviour. This dissertation focuses on the real-time performance aspects from the analytical point of view and provides means for applicability assessment of IP-based communication for future industrial applications. The main objective of this dissertation is establishment of a relevant modelling framework based on network calculus which will assist worst-case performance analysis of temporal behaviour of IP-based communication networks and networking devices intended for future use in industrial automation. Empirical analysis was used to identify dominant factors influencing the temporal performance of networking devices and for model parameter identification. The empirical analysis makes use of the TestQoS tool developed for this purpose. Minor extensions to the network calculus framework were proposed enabling to model the required temporal behaviour of networking devices. Several exemplary models were inferred as a result of classification of different networking device architectures and empirically identified dominant factors. A novel method for parameter identification was used with the modelled devices. Finally, two temporal models of networking devices (a switch and a router) were validated against empirical observations.

Application of Ethernet Powerlink for communication in a Linux RTAI open CNC control system

In computerized numerical control (CNC) systems, the communication bus between the controller and axis servo drives must offer high bandwidth, noise immunity, and time determinism. More and more CNC systems use real-time Ethernet protocols such as Ethernet Powerlink (EPL). Many modern controllers are closed costly hardware-based solutions. In this paper, the implementation of EPL communication bus in a PC-based CNC system is presented. The CNC system includes a PC, a software CNC controller running under Linux Real-Time Application Interface real-time operating system and servo drives communicating via EPL. The EPL stack was implemented as a real-time kernel module. Due to software-only implementation, this system is a cost-effective solution for a broad range of applications in machine control. All software systems are based on GNU General Public License or Berkeley Software Distribution licenses. Necessary modifications to the EPL stack, Linux configurations, computer basic input/output system, and motherboard configurations were presented. Experimental results of EPL communication cycle jitter on three different PCs were presented. The results confirm good performance of the presented system

Wieloplatformowy system zarządzania przełącznikiem Ethernetowym czasu rzeczwistego

Mestrado em Engenharia Electrónica e TelecomunicaçõesAo longo dos últimos anos, o agora onipresente protocolo Ethernet, embora não dotado de mecanismos eficazes de gestão de QoS, foi ganhando uma grande aceitação no campo das comunicações industriais. Esta crescente aceitação deveu-se, em grande parte, a novos protocolos, baseados em Ethernet (por exemplo, Profinet, Ethernet Industrial, etc), capazes de fornecer comunicações com garantias deterministas ou de tempo-real. O comutador Ethernet Hartes (Hard Real-Time Ethernet Switch), foi desenvolvido para disponibilizar uma infra-estrutura de comutação Ethernet capaz de fornecer garantias de pontualidade, de bom uso da largura de banda e para suportar, de modo eficiente, a flexibilidade operacional necessária em aplicações de tempo-real distribuídas, de sistemas embarcados dinâmicos. O desenvolvimento do comutador Hartes, foi baseado em trabalho anterior do paradigma de comunicação FTT (Flexible Time-Triggered), e teve por objetivo o projeto de um comutador Ethernet com melhor controlo de transmissão, escalonamento do tráfego e integração transparente de nodos não tempo-real. NetConf é uma tecnologia recente de gestão de redes que tem vindo progressivamente a substituir a tecnologia SNMP (Simple Network Management Protocol), o standard de facto há muito adoptado pela indústria. A maior diferença entre NetConf e o SNMP é que o NetConf adopta um mecanismo de comunicação baseado em XML-RPC, que, graças às ferramentas desenvolvidas no âmbito de outras tecnologias web, permite ciclos mais rápidos e mais simples de desenvolvimento e de gestão. O comutador Hartes não dispõe de uma plataforma de gestão com uma interface padronizada para os protocolos SNMP ou NetConf, de modo a permitir a sua gestão remota. Assim, o objetivo principal deste trabalho é o desenvolvimento de componentes-chave de apoio à gestão multiplataforma do comutador Ethernet Hartes, bem como a respectiva avaliação de desempenho dos componentes desenvolvidos.In recent years, the now ubiquitous Ethernet protocol that lacks effective QoS management functions, has gained momentum in the field of industrial communication, by means of novel, Ethernet-based protocols (e.g. Profinet, Industrial Ethernet, etc.), which are able to provide deterministic communications. HaRTES – Hard Real-Time Ethernet Switch, aimed to develop an Ethernet switching infrastructure, able to provide timeliness guarantees, efficient bandwidth usage and support for operational flexibility as required by dynamic real-time distributed embedded systems. The project was built upon previous work on the FTT (Flexible Time-Triggered) communication paradigm to develop Ethernet switches with enhanced transmission control, traffic scheduling, and transparent integration of non-real-time nodes. NetConf is a recent network management technology that is replacing the Simple Network Management Protocol (SNMP) – widely used and long adopted by industry standard. The biggest difference between NetConf and SNMP is that the former use a communication mechanism based on XML-RPC, which, thanks to the tools developed in the scope of other web technologies, allows a simpler and faster development and management cycle. The HaRTES project had not provided a management platform with a standardized interface for SNMP or NetConf protocols, enabling remote switch management. Thus the main objective of this work was to develop key components for the support of the standardized multiplatform management interfaces for the HaRTES switch and their performance assessment

Time-Sensitive Networking for Industrial Automation: Challenges, Opportunities, and Directions

With the introduction of Cyber-Physical Systems (CPS) and Internet of Things (IoT) into industrial applications, industrial automation is undergoing tremendous change, especially with regard to improving efficiency and reducing the cost of products. Industrial automation applications are often required to transmit time- and safety-critical data to monitor and control industrial processes, especially for critical control systems. There are a number of solutions to meet these requirements (e.g., priority-based real-time schedules and closed-loop feedback control systems). However, due to their different processing capabilities (e.g., in the end devices and network switches), different vendors may come out with distinct solutions, and this makes the large-scale integration of devices from different vendors difficult or impossible. IEEE 802.1 Time-Sensitive Networking (TSN) is a standardization group formed to enhance and optimize the IEEE 802.1 network standards, especially for Ethernet-based networks. These solutions can be evolved and adapted into a cross-industry scenario, such as a large-scale distributed industrial plant, which requires multiple industrial entities working collaboratively. This paper provides a comprehensive review on the current advances in TSN standards for industrial automation. We present the state-of-the-art IEEE TSN standards and discuss the opportunities and challenges when integrating each protocol into the industry domains. Finally, we discuss some promising research about applying the TSN technology to industrial automation applications