A quantitative comparison between BLDC, PMSM, brushed DC and stepping motor technologies

Brushless DC machines (BLDC), Permanent Magnet Synchronous Machines (PMSM), Stepping Motors and Brushed DC machines (BDC) usage is ubiquitous in the power range below 1,5kW. There is a lot of common knowledge on these technologies. Stepping Motors are ideally suited for open loop positioning, BLDC machines are the most obvious candidate for high-speed applications, etc. However, literature lacks comprehensive research comparing these machines over a large range of applications. In this paper, more than 100 motors are considered. Their characteristics are compared and presented in a comprehensive way. These results support the common knowledge concerning the field of application of each technology and new insights follow from this quantitative comparison

Influence of design parameters on cogging torque in permanent magnet machines

The influence of various design parameters on the cogging torque developed by permanent magnet machines is investigated. It is shown that the slot and pole number combination has a significant effect on the cogging torque, and influences the optimal value of both skew angle and magnet arc, as well as determining the optimal number of auxiliary teeth/slots. A simple factor, which is proportional to the slot number and the pole number and inversely proportional to their smallest common multiple, has been introduced to indicate the “goodness”β of the slot and pole number combination. In general, the higher the “goodness” factor the larger the cogging torqu

Analytical and numerical computation of air-gap magnetic fields in brushless motors with surface permanent magnets

This paper extends the theory of the air-gap magnetic field in permanent-magnet (PM) brushless motors. Scalar and vector potential solutions to the field equations are brought together to unify many of the important practical methods already in use. The theory admits a more general representation of the magnetization vector than has been previously assumed, including both the radial and tangential components, and variation with radius. The work is applied in the design of PM motors where there is a requirement to minimize noise and torque ripple, and maximize efficiency, and a continuing need for improvements in the accuracy and rigor of design calculations. The air-gap flux-density distribution is at the heart of the design process, and it is desirable to study different magnetization patterns, including imperfections in the magnetization, for a wide range of magnet shapes. This paper shows the application of the analytical solutions in comparison with a new finite-element procedure, with test results on a prototype motor, and with simpler, older methods of calculation based on magnetic equivalent circuits. The comparison brings out many interesting points in relation to the accuracy and the speed and practicality of the various methods

Smart sensors for structural health monitoring (SHM)

Structural health monitoring (SHM) is a technique to diagnose an accurate and reliable condition of civil infrastructure by collecting and analyzing responses from distributed sensors. In recent years, aging civil structures have been increasing and they require further developed SHM technology for development of sustainable society. Wireless smart sensor and network technology, which is one of the recently emerging SHM techniques, enables more effective and economic SHM system in comparison to the existing wired systems. Researchers continue on development of the capability and extension of wireless smart sensors, and implement performance validation in various in laboratory and outdoor full-scale experiments.[1] the uses of wireless smart sensors has been contributing to the progress of SHM these past years. But the uses of it are still being investigated by the researchers to utilize it to its possible fullest capability

Speed Control of BLDC Motor Using Microprocessor

This paper presents a method of speed control Brushless DC Motor (BLDC) using a microprocessor. Brushless DC motor plays a vital role in all applications such as ling fans, pumps, automotive drivers, and robotic Automations, and Many technologies are available in the motor from controlling the speed of the motor as per the designed applications. In this regard, for control of speed in a BLDC motor application, using Ardunio Board with PWM Technique be used Speed Control of BLDC motor with various Techniques such as using mobile applications,  100th based BMS from the mobile phone. Brushless DC motors (BLDC) find wide applications in industries due to their high power density and ease of control. These motors are generally controlled using a three-phase power semiconductor bridge. In order to start and provide a proper commutation sequence to turn on the power devices in the inverter bridge, the rotor position sensors are required. The power devices are commutated sequentially every 60 degrees based on the rotor position. The motor requires suitable speed controllers to achieve the desired level of performance. In the case of permanent magnet motors, speed control is usually achieved by using a proportional-integral (PI) controller. Although conventional PI controllers are widely used in the industry due to their simple control structure and ease of implementation, these controllers pose difficulties where there are some control complexities such as nonlinearity

Development Of Sensorless Speed Control Based On Back-Emf Zero Crossing For Three-Phase Brushless Dc Motor

This research focuses on design development and hardware implementation for a sensorless operation to drive a 16-pole, three-phase Brushless DC Motor. The proposed operation adopted a dsPIC30F3010 digital signal controller developed by Microchip Technology Inc. The digital signal controller has the advantage of low-cost implementation, small and compact size factors and minimum hardware requirements. The development board used in this research is PICDEM MC LV development board produced by Microchip Technology Inc. The development board provides a cost-effective method in developing and evaluating a sensorless motor application. By using this board together with the digital signal controller, a sensorless motor application using Back-EMF zero-crossing technique is implemented and used to derive the commutation sequence. The no-load experimental results shows that at 50% duty cycle, the motor speed is about 2393 rpm with terminal voltage 10.08V, and at 80% duty cycle, the maximum motor speed is about 4110 rpm with terminal voltage 11.98V. The speed controller produces motor speed that is proportional to terminal voltage supply. Therefore, it confirms the theoretical principle of BLDC motor operation

In-wheel motor vibration control for distributed-driven electric vehicles:A review

Efficient, safe, and comfortable electric vehicles (EVs) are essential for the creation of a sustainable transport system. Distributed-driven EVs, which often use in-wheel motors (IWMs), have many benefits with respect to size (compactness), controllability, and efficiency. However, the vibration of IWMs is a particularly important factor for both passengers and drivers, and it is therefore crucial for a successful commercialization of distributed-driven EVs. This paper provides a comprehensive literature review and state-of-the-art vibration-source-analysis and -mitigation methods in IWMs. First, selection criteria are given for IWMs, and a multidimensional comparison for several motor types is provided. The IWM vibration sources are then divided into internally-, and externally-induced vibration sources and discussed in detail. Next, vibration reduction methods, which include motor-structure optimization, motor controller, and additional control-components, are reviewed. Emerging research trends and an outlook for future improvement aims are summarized at the end of the paper. This paper can provide useful information for researchers, who are interested in the application and vibration mitigation of IWMs or similar topics

In-wheel Motors: Express Comparative Method for PMBL Motors

One of the challenges facing the electric vehicle industry today is the selection and design of a suitable in-wheel motor. Permanent Magnet Brushless (PMBL) motor is a good choice for the in-wheel motor because of its lossless excitation, improved efficiency, reduced weight and low maintenance. The PMBL motors can be further classified as Axial-Flux Twin-Rotor (AFTR) and Radial-Flux Twin-Rotor (RFTR) machines. The objective of this dissertation is to develop a fast method for the selection of appropriate in-wheel motor depending on wheel size. To achieve this, torque equations are developed for a conventional single-rotor cylindrical, twin-rotor axial-flux and twin-rotor radial-flux PMBL motors with slot-less stators based on magnetic circuit theory and the torque ratio for any two motors is expressed as a function of motor diameter and axial length. The theoretical results are verified, on the basis of magnetic field theory, by building the 3-dimensional Finite Element Method (FEM) models of the three types of motors and analyzing them in magnetostatic solver to obtain the average torque of each motor. Later, validation of software is carried out by a prototype single-rotor cylindrical slotted motor which was built for direct driven electric wheelchair application. Further, the block diagram of this in-wheel motor including the supply circuit is built in Simulink to observe the motor dynamics in practical scenario. The results from finite element analysis obtained for all the three PMBL motors indicate a good agreement with the analytical approach. For twin-rotor PMBL motors of diameter 334mm, length 82.5mm with a magnetic loading of 0.7T and current loading of 41.5A-turns/mm, the error between the express comparison method and simulation results, in computation of torque ratio, is about 1.5%. With respect to the single-rotor cylindrical motor with slotless stator, the express method for AFTR PMBL motor yielded an error of 4.9% and that of an RFTR PMBL motor resulted in an error of -7.6%. Moreover, experimental validation of the wheelchair motor gave almost the same torque and similar dynamic performance as the FEM and Simulink models respectively

Harjattoman tasavirtamoottorin arviointi opto-mekaanisessa paikkasäätösovelluksessa

This thesis evaluates the applicability of a micro-sized brushless direct current (DC) mo- tor in an opto-mechanical positioning application. Brushless DC motors are electronically commutated motors that use permanent magnets to produce the airgap magnetic field. The motor is powered through an inverter or switching power supply which produces an AC electric current to drive each phase of the motor. Optimal current waveforms are determined by the motor controller based on the desired torque, speed or position requirements. The benefits of a brushless motor over conventional brushed DC motors are a high power to weight ratio, low noise and a long operating life. The purpose of this thesis is to find out the performance potential of such motors and determine methods to achieve it. Firstly, a motor model and an exact motor classification is presented. A literature review is made to discuss state of the art control methods and hardware configurations for dynamic position control. Based on the literature review, a control scheme with field-oriented control based torque control and cascaded PI controlled speed and position loops was selected for further evaluation. Experimental positioning tests were executed for two motors with different power transmission setups. Tests were performed with both, a hardware and software implemented, motor controllers. Results show promising performance. It was shown that the required acceleration is feasible with both, geared and direct drive, transmissions. Field-oriented control was shown as a well performing method to control torque but special caution was needed to implement a reliable position sensing solution in a small size as the control algorithm is intolerant for inaccurate and noisy position data. The conventional PI based position controller was effective in cases with no feedback related harmonics or motor related torque ripple but was not capable in handling ripple caused by a non-ideal system. Quality variances were seen between motors which were originated from mechanical defects and non-idealities in the stator structure. Further research is needed to achieve a better settling performance through filtering undesired feedback harmonics, better tuning and thus minimizing undesired vibrations.Tämän diplomityön tarkoituksena on arvioida pienikokoisen harjattoman tasavirtamoottorin soveltuvuutta opto-mekaaniseen paikkasäätösovellukseen. Harjattomat tasavirtamoottorit ovat elektronisesti ohjattuja moottoreita, joissa ilmavälin magneettivuo luodaan kestomagneeteilla. Moottorille syötetään virtaa taajuusmuuttajalta, joka muodostaa halutunlaisen vaihtovirran jokaiselle moottorin vaiheelle. Syötettävää virtaa ohjataan moottorinohjaimelta määritettyjen vääntö-, nopeus- ja paikkavaatimusten perusteella. Harjattoman DC-moottorin edut verrattuna perinteiseen harjalliseen DC-moottoriin ovat hyvä teho-painosuhde, hiljainen käyntiääni ja pitkä käyttöikä. Diplomityön tavoitteena on kartoittaa kyseisen moottorityypin suorituskyky paikkasäädössä ja tutkia keinoja saavuttaa haluttu taso. Alan tutkimuksessa ja kirjallisuudessa tunnettuja suorituskykyisiä säätömenetelmiä ja laite- sekä komponenttikokoonpanoja on koostettu kirjallisuuskatsauksessa. Tämän perusteella kokeellisiin testeihin valittiin säätöarkkitehtuuri vektorisäätöön perustuvalla virransäädöllä sekä PI-pohjaisilla nopeus- ja paikkasäätimillä. Kokeellisilla paikoitustesteillä arvioitiin kahden moottorin suorituskykyä erilaisilla voimansiirtovaihtoehdoilla. Testit suoritettiin sekä ohjelmistopohjaisella että sovelluskohtaiseen mikropiiriin toteutetulla laitepohjaisella säätimellä. Tulokset osoittavat että vaaditun kiihtyvyyden saavuttaminen on mahdollista sekä vaihteellisella että suoravetoisella voimansiirrolla. Vektorisäätö osoittautui suorituskykyiseksi virransäätömenetelmäksi, mutta moottorin asentomittauksen luotettava toteutus vaati erityishuomiota, sillä vektorisäätöalgoritmi on herkkä paikkadatan tarkkuudelle. PI-säätimillä toteutettu paikkasäätö osoittautui toimivaksi, mutta herkäksi moottorin epäideaalisuuksille sekä häiriöille takaisinkytkennässä. Moottoreiden välillä havaittiin laatueroja mekaanisissa toleransseissa ja staattorin rakenteessa. Lopullisen asettumisajan saavuttaminen vaatii lisätutkimusta. Erityishuomiota on kiinnitettävä harmonisten komponenttien suodattamiseen sekä systeemin säätöön, jotta ei-toivotut värinät saadaan minimoitua