Optimizing performance variables for small unmanned aerial vehicle co-axial rotor systems

The aim of this project was to design and build a test-rig that is capable of analyzing small unmanned aerial vehicles (SUAV) co-axial rotor systems. The intention of the test-rig development was to highlight important aeromechanical components and variables that dictate the co-axial units flight performance, with the intention of optimizing the propulsion systems for use on HALO® a co-axial SUAV designed by the Autonomous Systems Lab at Middlesex University. The major contributions of this paper are: an optimum COTS co-axial configuration with regards to motor and propeller variations, a thorough review and validation of co-axial rotor systems inter-rotor spacing which in turn identified an optimum H/D ratio region of between (0.41–0.65)

Empirical measurements of small unmanned aerial vehicle co-axial rotor systems

Small unmanned aerial vehicles (SUAV) are beginning to dominate the area of intelligence, surveillance, target acquisition and reconnaissance (ISTAR) in forward operating battlefield scenarios. Of particular interest are vertical take-off and landing (VTOL) variants. Within this category co-axial rotor designs have been adopted due to their inherent advantages of size and power to weight ratio. The inter-rotor spacing attribute of a co-axial rotor system appears to offer insight into the optimum design characteristic. The H/D ratio has been cited as a significant factor in many research papers, but to date has lacked an empirical value or an optimal dimensionless condition. In this paper the H/D ratio of a SUAV has been explored thoroughly, reviewing the performance of these systems at incremental stages, the findings from this study have shown that a range of H/D ratios in the region of (0.41-0.65) is advantageous in the performance of SUAV systems. This finding lends itself to the theory of inter-rotor spacing as a non-dimensionally similar figure, which cannot be applied across a spectrum of systems; this could be attributed to the viscous losses of flight at low Reynolds Numbers (< 50,000

Empirical measurements of small unmanned aerial vehicle co-axial rotor systems.

Small unmanned aerial vehicles (SUAV) are beginning to dominate the area of intelligence, surveillance, target acquisition and reconnaissance (ISTAR) in forward operating battlefield scenarios. Of particular interest are vertical take-off and landing (VTOL) variants. Within this category co-axial rotor designs have been adopted due to their inherent advantages of size and power to weight ratio. The inter-rotor spacing attribute of a co-axial rotor system appears to offer insight into the optimum design characteristic. The H/D ratio has been cited as a significant factor in many research papers, but to date has lacked an empirical value or an optimal dimensionless condition. In this paper the H/D ratio of a SUAV has been explored thoroughly, reviewing the performance of these systems at incremental stages, the findings from this study have shown that a range of H/D ratios in the region of (0.41-0.65) is advantageous in the performance of SUAV systems. This finding lends itself to the theory of inter-rotor spacing as a non-dimensionally similar figure, which cannot be applied across a spectrum of systems; this could be attributed to the viscous losses of flight at low Reynolds Numbers (< 50,000)

Development of a test-rig for exploring optimal conditions of small unmanned aerial vehicle co-axial rotor systems

Due to the recent increase in development and use of co-axial rotor system at the scale of small UAVs a greater understanding of the performance variables that affect the co-axial propulsion system at low Reynolds number operation has become increasingly apparent when optimizing such systems. This paper focuses on and details the development and fabrication of a small UAV co-axial rotor system test-rig, and investigations into the optimal inter-rotor spacing range between contra-rotating rotors. An integrated test-rig has been specifically designed for the testing and analysis of commercial off-the-shelf (COTS) propellers and out-runner motors which are predominantly used in SUAV propulsion systems. The test-rig incorporates linear motion, yaw, force and other performance measurements, to help validate the identified core co-axial rotor system performance attributes. The co-axial test-rig was used to investigate co-axial rotor systems inter-rotor spacing which identified an optimum H/D ratio region of (0.41 – 0.65)

Basic Considerations and Conceptual Design of a VSTOL Vehicle for Urban Transportation

On-demand air transport is an air-taxi service concept that should ideally use small, autonomous, Vertical Short Takeoff and Landing (VSTOL), “green”, battery-powered electric aircraft (eVSTOL). In addition, these aircraft should be competitive with modern helicopters, which are exceptionally reliable machines capable of the same task. For certification and economic purposes, mobile tilting parts should be avoided. The concept introduced in this paper simplifies the aircraft and makes it economical to build, certify and maintain. Four contrarotating propellers with eight electric motors are installed. During cruise, only two of the eight rotors available are not feathered and active. In the first step, a commercial, certified, jet-fueled APU and an available back-up battery are used. A second solution uses a CNG APU and the same back-up battery. Finally, the third solution has a high-density dual battery that is currently not available. A conceptual design is shown in this paper

A survey of free software for the design, analysis, modelling, and simulation of an unmanned aerial vehicle

The objective of this paper is to analyze free software for the design, analysis, modelling, and simulation of an unmanned aerial vehicle (UAV). Free software is the best choice when the reduction of production costs is necessary; nevertheless, the quality of free software may vary. This paper probably does not include all of the free software, but tries to describe or mention at least the most interesting programs. The first part of this paper summarizes the essential knowledge about UAVs, including the fundamentals of flight mechanics and aerodynamics, and the structure of a UAV system. The second section generally explains the modelling and simulation of a UAV. In the main section, more than 50 free programs for the design, analysis, modelling, and simulation of a UAV are described. Although the selection of the free software has been focused on small subsonic UAVs, the software can also be used for other categories of aircraft in some cases; e.g. for MAVs and large gliders. The applications with an historical importance are also included. Finally, the results of the analysis are evaluated and discussed—a block diagram of the free software is presented, possible connections between the programs are outlined, and future improvements of the free software are suggested. © 2015, CIMNE, Barcelona, Spain.Internal Grant Agency of Tomas Bata University in Zlin [IGA/FAI/2015/001, IGA/FAI/2014/006

Design and control of next-generation uavs for effectively interacting with environments

In this dissertation, the design and control of a novel multirotor for aerial manipulation is studied, with the aim of endowing the aerial vehicle with more degrees of freedom of motion and stability when interacting with the environments. Firstly, it presents an energy-efficient adaptive robust tracking control method for a class of fully actuated, thrust vectoring unmanned aerial vehicles (UAVs) with parametric uncertainties including unknown moment of inertia, mass and center of mass, which would occur in aerial maneuvering and manipulation. The effectiveness of this method is demonstrated through simulation. Secondly, a humanoid robot arm is adopted to serve as a 6-degree-of-freedom (DOF) automated flight testing platform for emulating the free flight environment of UAVs while ensuring safety. Another novel multirotor in a tilt-rotor architecture is studied and tested for coping with parametric uncertainties in aerial maneuvering and manipulation. Two pairs of rotors are mounted on two independently-controlled tilting arms placed at two sides of the vehicle in a H configuration to enhance its maneuverability and stability through an adaptive robust control method. In addition, an impedance control algorithm is deployed in the out loop that modifies the trajectory to achieve a compliant behavior in the end-effector space for aerial drilling and screwing tasks

Experimental Investigation of Shrouded Rotor Micro Air Vehicle in Hover and in Edgewise Gusts

Due to the hover capability of rotary wing Micro Air Vehicles (MAVs), it is of interest to improve their aerodynamic performance, and hence hover endurance (or payload capability). In this research, a shrouded rotor conguration is studied and implemented, that has the potential to oer two key operational benets: enhanced system thrust for a given input power, and improved structural rigidity and crashworthiness of an MAV platform. The main challenges involved in realising such a system for a lightweight craft are: design of a lightweight and stiff shroud, and increased sensitivity to external flow disturbances that can affect flight stability. These key aspects are addressed and studied in order to assess the capability of the shrouded rotor as a platform of choice for MAV applications. A fully functional shrouded rotor vehicle (disk loading 60 N/m2) was designed and constructed with key shroud design variables derived from previous studies on micro shrouded rotors. The vehicle weighed about 280 g (244 mm rotor diameter). The shrouded rotor had a 30% increase in power loading in hover compared to an unshrouded rotor. Due to the stiff, lightweight shroud construction, a net payload benefit of 20-30 g was achieved. The different components such as the rotor, stabilizer bar, yaw control vanes and the shroud were systematically studied for system efficiency and overall aerodynamic improvements. Analysis of the data showed that the chosen shroud dimensions was close to optimum for a design payload of 250 g. Risk reduction prototypes were built to sequentially arrive at the nal conguration. In order to prevent periodic oscillations in flight, a hingeless rotor was incorporated in the shroud. The vehicle was successfully flight tested in hover with a proportional-integral-derivative feedback controller. A flybarless rotor was incorporated for efficiency and control moment improvements. Time domain system identification of the attitude dynamics of the flybar and flybarless rotor vehicle was conducted about hover. Controllability metrics were extracted based on controllability gramian treatment for the flybar and flybarless rotor. In edgewise gusts, the shrouded rotor generated up to 3 times greater pitching moment and 80% greater drag than an equivalent unshrouded rotor. In order to improve gust tolerance and control moments, rotor design optimizations were made by varying solidity, collective, operating RPM and planform. A rectangular planform rotor at a collective of 18 deg was seen to offer the highest control moments. The shrouded rotor produced 100% higher control moments due to pressure asymmetry arising from cyclic control of the rotor. It was seen that the control margin of the shrouded rotor increased as the disk loading increased, which is however deleterious in terms of hover performance. This is an important trade-off that needs to be considered. The flight performance of the vehicle in terms of edgewise gust disturbance rejection was tested in a series of bench top and free flight tests. A standard table fan and an open jet wind tunnel setup was used for bench top setup. The shrouded rotor had an edgewise gust tolerance of about 3 m/s while the unshrouded rotor could tolerate edgewise gusts greater than 5 m/s. Free flight tests on the vehicle, using VICON for position feedback control, indicated the capability of the vehicle to recover from gust impulse inputs from a pedestal fan at low gust values (up to 3 m/s)

United States Air Force Applications of Unmanned Aerial Systems: Modernizing Airfield Damage Assessment

Modernizing airfield damage assessment has long been a priority mission at the Air Force Civil Engineer Center (AFCEC). Previously, AFCEC has made advances to expedite unexploded ordnance (UXO) neutralization and pavement repair. Missing from these initiatives is the initial assessment component. This thesis expands the idea of using Small Unmanned Aerial Systems (SUAS), applies it to the Air Force mission, and provides SUAS vehicle configuration and sensor recommendations. In this study, 25 civil engineer officers reviewed airfield imagery gathered using two small air vehicles. For the first review, participants attempted to identify UXOs and foreign object debris (FOD) in a computer interface that leverages images collected by a fixed-wing air vehicle. The second review uses a two-dimensional map created using a hex-rotor. The results of both systems were then compared to the status quo. Resulting statistics indicate that, irrespective of image resolution, additional analysis time does not result in greater object detection or correct identification. Overall, this thesis concludes that SUAS use for afield damage assessment shows promise. Moreover, they can provide the Air Force improved precision for locating UXOs and FOD, as well as estimate dimensions of damage. Dedicating resources to developing this technology will also assist with improving object detection and manpower efficiency. Further research is required for optimal image characterization requisite for reducing and/or eliminating the occurrence of false negative events