Digital light 3D printing of a polymer composite featuring robustness, self-healing, recyclability and tailorable mechanical properties

Producing lightweight structures with high weight-specific strength and stiffness, self-healing abilities, and recyclability, is highly attractive for engineering applications such as aerospace, biomedical devices, and smart robots. Most self-healing polymer systems used to date for mechanical components lack 3D printability and satisfactory load-bearing capacity. Here, we report a new self-healable polymer composite for Digital Light Processing 3D Printing, by combining two monomers with distinct mechanical characteristics. It shows a desirable and superior combination of properties among 3D printable self-healing polymers, with tensile strength and elastic modulus up to 49 MPa and 810 MPa, respectively. Benefiting from dual dynamic bonds between the linear chains, a healing efficiency of above 80% is achieved after heating at a mild temperature of 60 °C without additional solvents. Printed objects are also endowed with multi-materials assembly and recycling capabilities, allowing robotic components to be easily reassembled or recycled after failure. Mechanical properties and deformation behaviour of printed composites and lattices can be tuned significantly to suit various practical applications by altering formulation. Lattice structures with three different architectures were printed and tested in compression: honeycomb, re-entrant, and chiral. They can regain their structural integrity and stiffness after damage, which is of great value for robotic applications. This study extends the performance space of composites, providing a pathway to design printable architected materials with simultaneous mechanical robustness/healability, efficient recoverability, and recyclability

Direct Ink Writing of Recyclable Supramolecular Soft Actuators

Direct ink writing (DIW) of liquid crystal elastomers (LCEs) has rapidly paved its way into the field of soft actuators and other stimuli-responsive devices. However, currently used LCE systems for DIW require postprinting (photo)polymerization, thereby forming a covalent network, making the process time-consuming and the material nonrecyclable. In this work, a DIW approach is developed for printing a supramolecular poly(thio)urethane LCE to overcome these drawbacks of permanent cross-linking. The thermo-reversible nature of the supramolecular cross-links enables the interplay between melt-processable behavior required for extrusion and formation of the network to fix the alignment. After printing, the actuators demonstrated a reversible contraction of 12.7% or bending and curling motions when printed on a passive substrate. The thermoplastic ink enables recyclability, as shown by cutting and printing the actuators five times. However, the actuation performance diminishes. This work highlights the potential of supramolecular LCE inks for DIW soft circular actuators and other devices

Sustainable Robots 4D Printing

Nature frequently serves as an inspiration for modern robotics innovations that emphasize secure human–machine interaction. However, the advantages of increased automation and digital technology integration conflict with the global environmental objectives. Accordingly, biodegradable soft robots have been proposed for a range of intelligent applications. Biodegradability provides soft robotics with an extraordinary functional advantage for operations involving intelligent shape transformation in response to external stimuli such as heat, pH, and light. Soft robot fabrication using conventional manufacturing techniques is inflexible, time-consuming, and labor-intensive. Recent advances in 3D and 4D printing of soft materials and multi-materials have become the key to enabling the direct manufacture of soft robotics with complex designs and functions. This review comprises a detailed survey of 3D and 4D printing advances in biodegradable soft sensors and actuators (BSSA), which serve as the most prominent parts of each robotic system. In addition, a concise overview of biodegradable materials for the fabrication of 3D-printed flexible devices with medical along with industrial applications is provided. A complete summary of current additive manufacturing techniques for BSSA is discussed in depth. Moreover, the concept of biodegradable 4D-printed soft actuators and sensors and biohybrid soft robots is reviewed

Reprocessable thermosets for sustainable three-dimensional printing

Among all three-dimensional (3D) printing materials, thermosetting photopolymers claim almost half of the market, and have been widely used in various fields owing to their superior mechanical stability at high temperatures, excellent chemical resistance as well as good compatibility with high-resolution 3D printing technologies. However, once these thermosetting photopolymers form 3D parts through photopolymerization, the covalent networks are permanent and cannot be reprocessed, i.e., reshaped, repaired, or recycled. Here, we report a two-step polymerization strategy to develop 3D printing reprocessable thermosets (3DPRTs) that allow users to reform a printed 3D structure into a new arbitrary shape, repair a broken part by simply 3D printing new material on the damaged site, and recycle unwanted printed parts so the material can be reused for other applications. These 3DPRTs provide a practical solution to address environmental challenges associated with the rapid increase in consumption of 3D printing materials

A road map to find in 3D printing a new design plasticity for construction- The state of art

Recent years are showing a rapid adoption of digital manufacturing techniques to the construction industry, with a focus on additive manufacturing. Although 3D printing for construction (3DPC) has notably advanced in recent years, publications on the subject are recent and date a growth in 2019, indicating that it is a promising technology as it enables greater efficiency with fair consumption of material, minimization of waste generation, encouraging the construction industrialization and enhancing and accelerating the construc-tive process. This new building system not only gives an optimization of the building process but provides a new approach to the building design materiality. The direct connection between design and manufacturing allows the reduction in the number of the various construction phases needed. It is opening a new and wide range of options both formal and chromatic in customization, avoiding complex formworks, reducing costs and manufacturing time. The cre-ative process has a strict and direct link with the constructive process, straightening design with its materiality. Cement-based materials lead the way, but new alternatives are being explored to further reduce its carbon footprint. In order to leverage its sustainability and enhance the system capacity, initiatives are being pursued to allow the reduction of the use of PC. Geopolimers are taking the first steps in 3DPC. Construction and Demolition Waste (CDW) materials are used to substitute natural aggregates. Even soil is being explored has a structural and aesthetic material. These research trends are opening a wider range of possibil-ities for architecture and design, broadening the spectrum of color, texture, and formal variations. The concern about textures and colours is not yet evident in many the structures already printed, opening the opportunity for future research. More can be done in the mixture and formal design of this building system, discovering other raw materials in others waste. This article aims to make a critical review of technologies, materials and methodologies to sup-port the development of new sustainable materials to be used as a plastic element in the printed structure. A roadmap of 3D printing for construction is presented, and an approach on mix design, properties in the fresh and hardened state, highlighting the possibilities for ob-taining alternative materials are pointed. With this review possible directions are presented to find solutions to enhance the sustainability of this system discovering new materiality for ar-chitecture and design.(c) 2022 Higher Education Press Limited Company. Publishing services by Elsevier B.V. on behalf of KeAi Communications Co. Ltd. This is an open access article under the CC BY license (http:// creativecommons.org/licenses/by/4.0/)

The role of Industry 4.0 technologies in implementing circular economy strategies

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