Adaptive Control Design for Underactuated Cranes with Guaranteed Transient Performance: Theoretical Design and Experimental Verification

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Model learning for trajectory tracking of robot manipulators

Abstract Model based controllers have drastically improved robot performance, increasing task accuracy while reducing control effort. Nevertheless, all this was realized with a very strong assumption: the exact knowledge of the physical properties of both the robot and the environment that surrounds it. This assertion is often misleading: in fact modern robots are modeled in a very approximate way and, more important, the environment is almost never static and completely known. Also for systems very simple, such as robot manipulators, these assumptions are still too strong and must be relaxed. Many methods were developed which, exploiting previous experiences, are able to refine the nominal model: from classic identification techniques to more modern machine learning based approaches. Indeed, the topic of this thesis is the investigation of these data driven techniques in the context of robot control for trajectory tracking. In the first two chapters, preliminary knowledge is provided on both model based controllers, used in robotics to assure precise trajectory tracking, and model learning techniques. In the following three chapters, are presented the novelties introduced by the author in this context with respect to the state of the art: three works with the same premise (an inaccurate system modeling), an identical goal (accurate trajectory tracking control) but with small differences according to the specific platform of application (fully actuated, underactuated, redundant robots). In all the considered architectures, an online learning scheme has been introduced to correct the nominal feedback linearization control law. Indeed, the method has been primarily introduced in the literature to cope with fully actuated systems, showing its efficacy in the accurate tracking of joint space trajectories also with an inaccurate dynamic model. The main novelty of the technique was the use of only kinematics information, instead of torque measurements (in general very noisy), to online retrieve and compensate the dynamic mismatches. After that the method has been extended to underactuated robots. This new architecture was composed by an online learning correction of the controller, acting on the actuated part of the system (the nominal partial feedback linearization), and an offline planning phase, required to realize a dynamically feasible trajectory also for the zero dynamics of the system. The scheme was iterative: after each trial, according to the collected information, both the phases were improved and then repeated until the task achievement. Also in this case the method showed its capability, both in numerical simulations and on real experiments on a robotics platform. Eventually the method has been applied to redundant systems: differently from before, in this context the task consisted in the accurate tracking of a Cartesian end effector trajectory. In principle very similar to the fully actuated case, the presence of redundancy slowed down drastically the learning machinery convergence, worsening the performance. In order to cope with this, a redundancy resolution was proposed that, exploiting an approximation of the learning algorithm (Gaussian process regression), allowed to locally maximize the information and so select the most convenient self motion for the system; moreover, all of this was realized with just the resolution of a quadratic programming problem. Also in this case the method showed its performance, realizing an accurate online tracking while reducing both the control effort and the joints velocity, obtaining so a natural behaviour. The thesis concludes with summary considerations on the proposed approach and with possible future directions of research

Bio-inspired robotic control in underactuation: principles for energy efficacy, dynamic compliance interactions and adaptability.

Biological systems achieve energy efficient and adaptive behaviours through extensive autologous and exogenous compliant interactions. Active dynamic compliances are created and enhanced from musculoskeletal system (joint-space) to external environment (task-space) amongst the underactuated motions. Underactuated systems with viscoelastic property are similar to these biological systems, in that their self-organisation and overall tasks must be achieved by coordinating the subsystems and dynamically interacting with the environment. One important question to raise is: How can we design control systems to achieve efficient locomotion, while adapt to dynamic conditions as the living systems do? In this thesis, a trajectory planning algorithm is developed for underactuated microrobotic systems with bio-inspired self-propulsion and viscoelastic property to achieve synchronized motion in an energy efficient, adaptive and analysable manner. The geometry of the state space of the systems is explicitly utilized, such that a synchronization of the generalized coordinates is achieved in terms of geometric relations along the desired motion trajectory. As a result, the internal dynamics complexity is sufficiently reduced, the dynamic couplings are explicitly characterised, and then the underactuated dynamics are projected onto a hyper-manifold. Following such a reduction and characterization, we arrive at mappings of system compliance and integrable second-order dynamics with the passive degrees of freedom. As such, the issue of trajectory planning is converted into convenient nonlinear geometric analysis and optimal trajectory parameterization. Solutions of the reduced dynamics and the geometric relations can be obtained through an optimal motion trajectory generator. Theoretical background of the proposed approach is presented with rigorous analysis and developed in detail for a particular example. Experimental studies are conducted to verify the effectiveness of the proposed method. Towards compliance interactions with the environment, accurate modelling or prediction of nonlinear friction forces is a nontrivial whilst challenging task. Frictional instabilities are typically required to be eliminated or compensated through efficiently designed controllers. In this work, a prediction and analysis framework is designed for the self-propelled vibro-driven system, whose locomotion greatly relies on the dynamic interactions with the nonlinear frictions. This thesis proposes a combined physics-based and analytical-based approach, in a manner that non-reversible characteristic for static friction, presliding as well as pure sliding regimes are revealed, and the frictional limit boundaries are identified. Nonlinear dynamic analysis and simulation results demonstrate good captions of experimentally observed frictional characteristics, quenching of friction-induced vibrations and satisfaction of energy requirements. The thesis also performs elaborative studies on trajectory tracking. Control schemes are designed and extended for a class of underactuated systems with concrete considerations on uncertainties and disturbances. They include a collocated partial feedback control scheme, and an adaptive variable structure control scheme with an elaborately designed auxiliary control variable. Generically, adaptive control schemes using neural networks are designed to ensure trajectory tracking. Theoretical background of these methods is presented with rigorous analysis and developed in detail for particular examples. The schemes promote the utilization of linear filters in the control input to improve the system robustness. Asymptotic stability and convergence of time-varying reference trajectories for the system dynamics are shown by means of Lyapunov synthesis

Robust Control of Crane with Perturbations

In the presence of persistent perturbations in both unactuated and actuated dynamics of crane systems, an observer-based robust control method is proposed, which achieves the objective of trolley positioning and cargo swing suppression. By dealing with the unactuated and unknown perturbation as an augmented state variable, the system dynamics are transformed into a quasi-chain-of-integrators form based on which a reduced-order augmented-state observer is established to recover the perturbations appearing in the unactuated dynamics. A novel sliding manifold is constructed to improve the robust performance of the control system, and a linear control law is presented to make the state variables stay on the manifold in the presence of perturbations in unactuated dynamics. A Lyapunov function candidate is constructed, and the entire closed-loop system is proved rigorously to be exponentially stable at the equilibrium point. The effectiveness and robustness of the proposed observer-based robust controller are verified by numerical simulation results

Design, modelling and control of a brachiating power line inspection robot

The inspection of power lines and associated hardware is vital to ensuring the reliability of the transmission and distribution network. The repetitive nature of the inspection tasks present a unique opportunity for the introduction of robotic platforms, which offer the ability to perform more systematic and detailed inspection than traditional methods. This lends itself to improved asset management automation, cost-effectiveness and safety for the operating crew. This dissertation presents the development of a prototype industrial brachiating robot. The robot is mechanically simple and capable of dynamically negotiating obstacles by brachiating. This is an improvement over current robotic platforms, which employ slow, high power static schemes for obstacle negotiation. Mathematical models of the robot were derived to understand the underlying dynamics of the system. These models were then used in the generation of optimal trajectories, using nonlinear optimisation techniques, for brachiating past line hardware. A physical robot was designed and manufactured to validate the brachiation manoeuvre. The robot was designed following classic mechanical design principles, with emphasis on functional design and robustness. System identification was used to capture the plant uncertainty and a feedback controller was designed to track the reference trajectory allowing for energy optimal brachiation swings. Finally, the robot was tested, starting with sub-system testing and ending with testing of a brachiation manoeuvre proving the prospective viability of the robot in an industrial environment

Intelligent model-based control of complex three-link mechanisms

The aim of this study is to understand the complexity and control challenges of the locomotion of a three-link mechanism of a robot system. In order to do this a three-link robot gymnast (Robogymnast) has been built in Cardiff University. The Robogymnast is composed of three links (one arm, one torso, one leg) and is powered by two geared DC motors. Currently the robot has three potentiometers to measure the relative angles between adjacent links and only one tachometer to measure the relative angular position of the first link. A mathematical model for the robot is derived using Lagrange equations. Since the model is inherently nonlinear and multivariate, it presents more challenges when modelling the Robogymnast and dealing with control motion problems. The proposed approach for dealing with the design of the control system is based on a discrete-time linear model around the upright position of the Robogymnast. To study the swinging motion of the Robogymnast, a new technique is proposed to manipulate the frequency and the amplitude of the sinusoidal signals as a means of controlling the motors. Due to the many combinations of the frequency and amplitude, an optimisation method is required to find the optimal set. The Bees Algorithm (BA), a novel swarm-based optimisation technique, is used to enhance the performance of the swinging motion through optimisation of the manipulated parameters of the control actions. The time taken to reach the upright position at its best is 128 seconds. Two different control methods are adopted to study the balancing/stablising of the Robogymnast in both the downward and upright configurations. The first is the optimal control algorithm using the Linear Quadratic Regulator (LQR) technique with integrators to help achieve and maintain the set of reference trajectories. The second is a combination of Local Control (LC) and LQR. Each controller is implemented via reduced order state observer to estimate the unmeasured states in terms of their relative angular velocities. From the identified data in the relative angular positions of the upright balancing control, it is reported that the maximum amplitude of the deviation in the relative angles on average are approximately 7.5° for the first link and 18° for the second link. It is noted that the third link deviated approximately by 2.5° using only the LQR controller, and no significant deviation when using the LQR with LC. To explore the combination between swinging and balancing motions, a switching mechanism between swinging and balancing algorithm is proposed. This is achieved by dividing the controller into three stages. The first stage is the swinging control, the next stage is the transition control which is accomplished using the Independent Joint Control (IJC) technique and finally balancing control is achieved by the LQR. The duration time of the transition controller to track the reference trajectory of the Robogymnast at its best is found to be within 0.4 seconds. An external disturbance is applied to each link of the Robogymnast separately in order to study the controller's ability to overcome the disturbance and to study the controller response. The simulation of the Robogymnast and experimental realization of the controllers are implemented using MATLAB® software and the C++ program environment respectively

Sliding Mode Control

The main objective of this monograph is to present a broad range of well worked out, recent application studies as well as theoretical contributions in the field of sliding mode control system analysis and design. The contributions presented here include new theoretical developments as well as successful applications of variable structure controllers primarily in the field of power electronics, electric drives and motion steering systems. They enrich the current state of the art, and motivate and encourage new ideas and solutions in the sliding mode control area

Robust Control Methods for Nonlinear Systems with Uncertain Dynamics and Unknown Control Direction

Robust nonlinear control design strategies using sliding mode control (SMC) and integral SMC (ISMC) are developed, which are capable of achieving reliable and accurate tracking control for systems containing dynamic uncertainty, unmodeled disturbances, and actuator anomalies that result in an unknown and time-varying control direction. In order to ease readability of this dissertation, detailed explanations of the relevant mathematical tools is provided, including stability denitions, Lyapunov-based stability analysis methods, SMC and ISMC fundamentals, and other basic nonlinear control tools. The contributions of the dissertation are three novel control algorithms for three different classes of nonlinear systems: single-input multipleoutput (SIMO) systems, systems with model uncertainty and bounded disturbances, and systems with unknown control direction. Control design for SIMO systems is challenging due to the fact that such systems have fewer actuators than degrees of freedom to control (i.e., they are underactuated systems). While traditional nonlinear control methods can be utilized to design controllers for certain classes of cascaded underactuated systems, more advanced methods are required to develop controllers for parallel systems, which are not in a cascade structure. A novel control technique is proposed in this dissertation, which is shown to achieve asymptotic tracking for dual parallel systems, where a single scalar control input directly affects two subsystems. The result is achieved through an innovative sequential control design algorithm, whereby one of the subsystems is indirectly stabilized via the desired state trajectory that is commanded to the other subsystem. The SIMO system under consideration does not contain uncertainty or disturbances. In dealing with systems containing uncertainty in the dynamic model, a particularly challenging situation occurs when uncertainty exists in the input-multiplicative gain matrix. Moreover, special consideration is required in control design for systems that also include unknown bounded disturbances. To cope with these challenges, a robust continuous controller is developed using an ISMC technique, which achieves asymptotic trajectory tracking for systems with unknown bounded disturbances, while simultaneously compensating for parametric uncertainty in the input gain matrix. The ISMC design is rigorously proven to achieve asymptotic trajectory tracking for a quadrotor system and a synthetic jet actuator (SJA)-based aircraft system. In the ISMC designs, it is assumed that the signs in the uncertain input-multiplicative gain matrix (i.e., the actuator control directions) are known. A much more challenging scenario is encountered in designing controllers for classes of systems, where the uncertainty in the input gain matrix is extreme enough to result in an a priori-unknown control direction. Such a scenario can result when dealing with highly inaccurate dynamic models, unmodeled parameter variations, actuator anomalies, unknown external or internal disturbances, and/or other adversarial operating conditions. To address this challenge, a SMCbased self-recongurable control algorithm is presented, which automatically adjusts for unknown control direction via periodic switching between sliding manifolds that ultimately forces the state to a converging manifold. Rigorous mathematical analyses are presented to prove the theoretical results, and simulation results are provided to demonstrate the effectiveness of the three proposed control algorithms

Adaptive neural network tracking control for underactuated systems with matched and mismatched disturbances

This paper studies neural network-based tracking control of underactuated systems with unknown parameters and with matched and mismatched disturbances. Novel adaptive control schemes are proposed with the utilization of multi-layer neural networks, adaptive control and variable structure strategies to cope with the uncertainties containing approximation errors, unknown base parameters and time-varying matched and mismatched external disturbances. Novel auxiliary control variables are designed to establish the controllability of the non-collocated subset of the underactuated systems. The approximation errors and the matched and mismatched external disturbances are efficiently counteracted by appropriate design of robust compensators. Stability and convergence of the time-varying reference trajectory are shown in the sense of Lyapunov. The parameter updating laws for the designed control schemes are derived using the projection approach to reduce the tracking error as small as desired. Unknown dynamics of the non-collocated subset is approximated through neural networks within a local region. Finally, simulation studies on an underactuated manipulator and an underactuated vibro-driven system are conducted to verify the effectiveness of the proposed control schemes