Experimental validation of multiphase flow models and testing of multiphase flow meters: A critical review of flow loops worldwide

Around the world, research into multiphase flow is performed by scientists with hugely diverse backgrounds: physicists, mathematicians and engineers from mechanical, nuclear, chemical, civil, petroleum, environmental and aerospace disciplines. Multiphase flow models are required to investigate the co-current or counter-current flow of different fluid phases under a wide range of pressure and temperature conditions and in several different configurations. To compliment this theoretical effort, measurements at controlled experimental conditions are required to verify multiphase flow models and assess their range of applicability, which has given rise to a large number of multiphase flow loops around the world. These flow loops are also used intensively to test and validate multiphase flow meters, which are devices for the in-line measurement of multiphase flow streams without separation of the phases. However, there are numerous multiphase flow varieties due to differences in pressure and temperature, fluids, flow regimes, pipe geometry, inclination and diameter, so a flow loop cannot represent all possible situations. Even when experiments in a given flow loop are believed to be sufficiently exhaustive for a specific study area, the real conditions encountered in the field tend to be very different from those recreated in the research facility. This paper presents a critical review of multiphase flow loops around the world, highlighting the pros and cons of each facility with regard to reproducing and monitoring different multiphase flow situations. The authors suggest a way forward for new developments in this area

Experimental Validation of Multiphase Flow Models and Testing of Multiphase Flow Meters: A Critical Review of Flow Loops Worldwide

Around the world, research into multiphase flow is performed by scientists with hugely diverse backgrounds: physicists, mathematicians and engineers from mechanical, nuclear, chemical, civil, petroleum, environmental and aerospace disciplines. Multiphase flow models are required to investigate the co-current or counter-current flow of different fluid phases under a wide range of pressure and temperature conditions and in several different configurations. To compliment this theoretical effort, measurements at controlled experimental conditions are required to verify multiphase flow models and assess their range of applicability, which has given rise to a large number of multiphase flow loops around the world. These flow loops are also used intensively to test and validate multiphase flow meters, which are devices for the in-line measurement of multiphase flow streams without separation of the phases. However, there are numerous multiphase flow varieties due to differences in pressure and temperature, fluids, flow regimes, pipe geometry, inclination and diameter, so a flow loop cannot represent all possible situations. Even when experiments in a given flow loop are believed to be sufficiently exhaustive for a specific study area, the real conditions encountered in the field tend to be very different from those recreated in the research facility. This paper presents a critical review of multiphase flow loops around the world, highlighting the pros and cons of each facility with regard to reproducing and monitoring different multiphase flow situations. The authors suggest a way forward for new developments in this area

A High Performance Lattice Boltzmann Solver with Applications to Multiphase Flow in Porous Media

Multiphase flow is significant to many industrial processes such as the geologic storage of CO2 and oil recovery. Microscale simulation of flow in complex geological formations such as saline aquifers or oilfields is a complex and challenging task. The main goal of our study is to overcome high computational demand of multiphase flow simulations by using high performance computing. To model multiphase flow in porous media, we used a multiphase flow lattice Boltzmann (LB) method, which is recognized as an alternative to the classical computational fluid dynamics (CFD) methods. The developed LB model used an extended Color-Gradient approach with improved numerical stability, and it can be used to compute multiphase flow simulations with low capillary number and high viscosity ratios. To optimize computational efficiency, we apply the LB model to a parallel scheme written in C++ using the Message Passing Interface (MPI). Highly parallel runs of these simulations were performed using the HPC system at the Texas Advanced Computing Center at the University of Texas at Austin. We herein introduce the capability of our tool for multiphase flow simulation in porous media and present its application to CO2 sequestration in geological formations. The model has been applied to the simulation of CO2 and brine in sandstone rocks, by employing three-dimensional micro-CT images of rock samples. Injection of supercritical CO2 into the brine-saturated rock samples is simulated and complex displacement patterns under various reservoir conditions are identified.Texas Advanced Computing Center (TACC

Measurement and analysis of water/oil multiphase flow using electrical capacitance tomography sensor

The paper investigates the capability of using a portable 16-segmented Electrical Capacitance Tomo-graphy (ECT) sensor and a new excitation technique to measure the concentration profile of water/oil multiphase flow. The concentration profile obtained from the capacitance measurements is capable of providing images of the water and oil flow in the pipeline. The visualization results deliver information regarding the flow regime and concentration distribution of the multiphase flow. The information is able to help in designing process equipment and verifying the existing computational modeling and simu-lation techniques

Measurement and analysis of water/oil multiphase flow using electrical capacitance tomography sensor

The paper investigates the capability of using a portable 16-segmented Electrical Capacitance Tomo-graphy (ECT) sensor and a new excitation technique to measure the concentration profile of water/oil multiphase flow. The concentration profile obtained from the capacitance measurements is capable of providing images of the water and oil flow in the pipeline. The visualization results deliver information regarding the flow regime and concentration distribution of the multiphase flow. The information is able to help in designing process equipment and verifying the existing computational modeling and simu-lation techniques

Pore-scale simulation of multicomponent multiphase reactive transport with dissolution and precipitation

Multicomponent multiphase reactive transport processes with dissolution-precipitation are widely encountered in energy and environment systems. A pore-scale two-phase multi-mixture model based on the lattice Boltzmann method (LBM) is developed for such complex transport processes, where each phase is considered as a mixture of miscible components in it. The liquid-gas fluid flow with large density ratio is simulated using the multicomponent multiphase pseudo-potential LB model; the transport of certain solute in the corresponding solvent is solved using the mass transport LB model; and the dynamic evolutions of the liquid-solid interface due to dissolution-precipitation are captured by an interface tracking scheme. The model developed can predict coupled multiple physicochemical processes including multiphase flow, multicomponent mass transport, homogeneous reactions in the bulk fluid and heterogeneous dissolution-precipitation reactions at the fluid-solid interface, and dynamic evolution of the solid matrix geometries at the pore-scale. The model is then applied to a physicochemical system encountered in shale gas/oil industry involving multiphase flow, multicomponent reactive transport and dissolution-precipitation, with several reactions whose rates can be several orders of magnitude different at a given temperature. The pore-scale phenomena and complex interaction between different sub-processes are investigated and discussed in detail

Algebraic multigrid preconditioners for two-phase flow in porous media with phase transitions

Multiphase flow is a critical process in a wide range of applications, including oil and gas recovery, carbon sequestration, and contaminant remediation. Numerical simulation of multiphase flow requires solving of a large, sparse linear system resulting from the discretization of the partial differential equations modeling the flow. In the case of multiphase multicomponent flow with miscible effect, this is a very challenging task. The problem becomes even more difficult if phase transitions are taken into account. A new approach to handle phase transitions is to formulate the system as a nonlinear complementarity problem (NCP). Unlike in the primary variable switching technique, the set of primary variables in this approach is fixed even when there is phase transition. Not only does this improve the robustness of the nonlinear solver, it opens up the possibility to use multigrid methods to solve the resulting linear system. The disadvantage of the complementarity approach, however, is that when a phase disappears, the linear system has the structure of a saddle point problem and becomes indefinite, and current algebraic multigrid (AMG) algorithms cannot be applied directly. In this study, we explore the effectiveness of a new multilevel strategy, based on the multigrid reduction technique, to deal with problems of this type. We demonstrate the effectiveness of the method through numerical results for the case of two-phase, two-component flow with phase appearance/disappearance. We also show that the strategy is efficient and scales optimally with problem size