Continuous Improvement Through Knowledge-Guided Analysis in Experience Feedback

Continuous improvement in industrial processes is increasingly a key element of competitiveness for industrial systems. The management of experience feedback in this framework is designed to build, analyze and facilitate the knowledge sharing among problem solving practitioners of an organization in order to improve processes and products achievement. During Problem Solving Processes, the intellectual investment of experts is often considerable and the opportunities for expert knowledge exploitation are numerous: decision making, problem solving under uncertainty, and expert configuration. In this paper, our contribution relates to the structuring of a cognitive experience feedback framework, which allows a flexible exploitation of expert knowledge during Problem Solving Processes and a reuse such collected experience. To that purpose, the proposed approach uses the general principles of root cause analysis for identifying the root causes of problems or events, the conceptual graphs formalism for the semantic conceptualization of the domain vocabulary and the Transferable Belief Model for the fusion of information from different sources. The underlying formal reasoning mechanisms (logic-based semantics) in conceptual graphs enable intelligent information retrieval for the effective exploitation of lessons learned from past projects. An example will illustrate the application of the proposed approach of experience feedback processes formalization in the transport industry sector

Alternative sweetener from curculigo fruits

This study gives an overview on the advantages of Curculigo Latifolia as an alternative sweetener and a health product. The purpose of this research is to provide another option to the people who suffer from diabetes. In this research, Curculigo Latifolia was chosen, due to its unique properties and widely known species in Malaysia. In order to obtain the sweet protein from the fruit, it must go through a couple of procedures. First we harvested the fruits from the Curculigo trees that grow wildly in the garden. Next, the Curculigo fruits were dried in the oven at 50 0C for 3 days. Finally, the dried fruits were blended in order to get a fine powder. Curculin is a sweet protein with a taste-modifying activity of converting sourness to sweetness. The curculin content from the sample shown are directly proportional to the mass of the Curculigo fine powder. While the FTIR result shows that the sample spectrum at peak 1634 cm–1 contains secondary amines. At peak 3307 cm–1 contains alkynes

HAZOP: Our Primary Guide in the Land of Process Risks: How can we improve it and do more with its results?

PresentationAll risk management starts in determining what can happen. Reliable predictive analysis is key. So, we perform process hazard analysis, which should result in scenario identification and definition. Apart from material/substance properties, thereby, process conditions and possible deviations and mishaps form inputs. Over the years HAZOP has been the most important tool to identify potential process risks by systematically considering deviations in observables, by determining possible causes and consequences, and, if necessary, suggesting improvements. Drawbacks of HAZOP are known; it is effort-intensive while the results are used only once. The exercise must be repeated at several stages of process build-up, and when the process is operational, it must be re-conducted periodically. There have been many past attempts to semi- automate the HazOp procedure to ease the effort of conducting it, but lately new promising developments have been realized enabling also the use of the results for facilitating operational fault diagnosis. This paper will review the directions in which improved automation of HazOp is progressing and how the results, besides for risk analysis and design of preventive and protective measures, also can be used during operations for early warning of upcoming abnormal process situations

A DMAIC integrated fuzzy FMEA model: A case study in the automotive industry

The growing competitiveness in the automotive industry and the strict standards to which it is subject, require high quality standards. For this, quality tools such as the failure mode and effects analysis (FMEA) are applied to quantify the risk of potential failure modes. However, for qualitative defects with subjectivity and associated uncertainty, and the lack of specialized technicians, it revealed the inefficiency of the visual inspection process, as well as the limitations of the FMEA that is applied to it. The fuzzy set theory allows dealing with the uncertainty and subjectivity of linguistic terms and, together with the expert systems, allows modeling of the knowledge involved in tasks that require human expertise. In response to the limitations of FMEA, a fuzzy FMEA system was proposed. Integrated in the design, measure, analyze, improve and control (DMAIC) cycle, the proposed system allows the representation of expert knowledge and improves the analysis of subjective failures, hardly detected by visual inspection, compared to FMEA. The fuzzy FMEA system was tested in a real case study at an industrial manufacturing unit. The identified potential failure modes were analyzed and a fuzzy risk priority number (RPN) resulted, which was compared with the classic RPN. The main results revealed several differences between both. The main differences between fuzzy FMEA and classical FMEA come from the non-linear relationship between the variables and in the attribution of an RPN classification that assigns linguistic terms to the results, thus allowing a strengthening of the decision-making regarding the mitigation actions of the most “important” failure modes.publishersversionpublishe

Reliability assessment of manufacturing systems: A comprehensive overview, challenges and opportunities

Reliability assessment refers to the process of evaluating reliability of components or systems during their lifespan or prior to their implementation. In the manufacturing industry, the reliability of systems is directly linked to production efficiency, product quality, energy consumption, and other crucial performance indicators. Therefore, reliability plays a critical role in every aspect of manufacturing. In this review, we provide a comprehensive overview of the most significant advancements and trends in the assessment of manufacturing system reliability. For this, we also consider the three main facets of reliability analysis of cyber–physical systems, i.e., hardware, software, and human-related reliability. Beyond the overview of literature, we derive challenges and opportunities for reliability assessment of manufacturing systems based on the reviewed literature. Identified challenges encompass aspects like failure data availability and quality, fast-paced technological advancements, and the increasing complexity of manufacturing systems. In turn, the opportunities include the potential for integrating various assessment methods, and leveraging data to automate the assessment process and to increase accuracy of derived reliability models

An ontological modelling of multi-attribute criticality analysis to guide Prognostics and Health Management program development

Digital technologies are becoming more pervasive and industrial companies are exploiting them to enhance the potentialities related to Prognostics and Health Management (PHM). Indeed, PHM allows to evaluate the health state of the physical assets as well as to predict their future behaviour. To be effective in developing PHM programs, the most critical assets should be identified so to direct modelling efforts. Several techniques could be adopted to evaluate asset criticality; in industrial practice, criticality analysis is amongst the most utilised. Despite the advancement of artificial intelligence for data analysis and predictions, the criticality analysis, which is built upon both quantitative and qualitative data, has not been improved accordingly. It is the goal of this work to propose an ontological formalisation of a multi-attribute criticality analysis in order to i) fix the semantics behind the terms involved in the analysis, ii) standardize and uniform the way criticality analysis is performed, and iii) take advantage of the reasoning capabilities to automatically evaluate asset criticality and associate a suitable maintenance strategy. The developed ontology, called MOCA, is tested in a food company featuring a global footprint. The application shows that MOCA can accomplish the prefixed goals; specifically, high priority assets towards which direct PHM programs are identified. In the long run, ontologies could serve as a unique knowledge base that integrate multiple data and information across facilities in a consistent way. As such, they will enable advanced analytics to take place, allowing to move towards cognitive Cyber Physical Systems that enhance business performance for companies spread worldwide

Safety Risk Management of LEED Building Construction : A BIM based Approach

Green buildings have been gaining popularity in the construction industry due to their low impact on the environment. Green buildings are aimed at creating energy-efficient, healthy, and environment-friendly buildings. However, OSHA records show that about 48% more accidents occur in green building construction as compared to traditional construction methods. Compromising the workers\u27 health and safety questions the true sustainability of the building. Green buildings have been a popular strategy in institutional sustainability agendas. Globally, LEED is the most popular green buildings rating system. Statistics show that an increasing number of construction projects intend to obtain the LEED certification in the next decade. However, elevated worker health and safety risks have been gradually becoming a concern while pursuing LEED credits. However, there exists a limited study comparing the safety hazards occurring in conventional construction practices and green construction practices.This research explores the major safety risks associated with LEED-certified building construction. Failure Mode Effect, Analysis (FMEA) is used to determine the safety risk associated with each LEED credit. LEED credits were ranked based on safety performance. Safety score and incremental cost of LEED credits were used to identify the optimal credit combination for LEED gold certification that reduces the safety risk and minimizes the cost. Bayesian Belief Networks (BBN) was used to analyze the impact of project factors on safety risk. This analysis identified how the risk level of LEED credits changes based on project parameters. Safety risks identified from FMEA and BBN were used to develop Building Information Modelling (BIM)-based solutions to improve worker safety. The outcomes of this research will address the challenges of LEED construction and inform the construction industry in enhancing the health and safety of construction workers with state-of-the-art technolog

Developing Methods of Obtaining Quality Failure Information from Complex Systems

The complexity in most engineering systems is constantly growing due to ever-increasing technological advancements. This result in a corresponding need for methods that adequately account for the reliability of such systems based on failure information from components that make up these systems. This dissertation presents an approach to validating qualitative function failure results from model abstraction details. The impact of the level of detail available to a system designer during conceptual stages of design is considered for failure space exploration in a complex system. Specifically, the study develops an efficient approach towards detailed function and behavior modeling required for complex system analyses. In addition, a comprehensive research and documentation of existing function failure analysis methodologies is also synthesized into identified structural groupings. Using simulations, known governing equations are evaluated for components and system models to study responses to faults by accounting for detailed failure scenarios, component behaviors, fault propagation paths, and overall system performance. The components were simulated at nominal states and varying degrees of fault representing actual modes of operation. Information on product design and provisions on expected working conditions of components were used in the simulations to address normally overlooked areas during installation. The results of system model simulations were investigated using clustering analysis to develop an efficient grouping method and measure of confidence for the obtained results. The intellectual merit of this work is the use of a simulation based approach in studying how generated failure scenarios reveal component fault interactions leading to a better understanding of fault propagation within design models. The information from using varying fidelity models for system analysis help in identifying models that are sufficient enough at the conceptual design stages to highlight potential faults. This will reduce resources such as cost, manpower and time spent during system design. A broader impact of the project is to help design engineers identifying critical components, quantifying risks associated with using particular components in their prototypes early in the design process and help improving fault tolerant system designs. This research looks to eventually establishing a baseline for validating and comparing theories of complex systems analysis

Integrated Frameworks for Effective Multi-criteria Decision Making in Reliability Centred Maintenance of Industrial Machines

No abstract availabl

A Conceptual Architecture of Ontology Based KM System for Failure Mode and Effects Analysis

Failure Mode and Effects Analysis (FMEA) is a systematic method forprocedure analyses and risk assessment. It is a structured way to identify potentialfailure modes of a product or process, probability of their occurrence, and their overalleffects. The basic purpose of this analysis is to mitigate the risk and the impactassociated to a failure by planning and prioritizing actions to make a product or aprocess robust to failure. Effective manufacturing and improved quality productsare the fruits of successful implementation of FMEA. During this activity valuableknowledge is generated which turns into product or process quality and efficiency. Ifthis knowledge can be shared and reused then it would be helpful in early identificationof failure points and their troubleshooting, and will also help the quality managementto get decision support in time. But integration and reuse of this knowledge is difficultbecause there are number of challenges e.g., unavailability of unified criteria of FMEAknowledge, lack of semantic organization, natural language text based description ofknowledge, most of the times FMEA is started from scratch instead of using existingknowledge that makes it incomplete for larger systems, and above all its successdepends on the knowledge which is stored in the brains of perfectionists in the formof experience which may or may not be available anytime anywhere. In this article weare proposing an Information and Communication Technology (ICT) based solutionto preserve, reuse, and share the valuable knowledge produced during FMEA. Inproposed system existing knowledge available in repositories and experts head will begathered and stored in a knowledge base using an ontology, and at the time of need thisknowledge base will be inferred to make decisions in order to mitigate the probablerisks. Ontology based approaches are best suited for the knowledge managementsystems, in which human experts are required to model and analyze their expertisein order to feed them in a conceptual knowledge base for its preservation and reuse