A survey of scheduling problems with setup times or costs

Author name used in this publication: C. T. NgAuthor name used in this publication: T. C. E. Cheng2007-2008 > Academic research: refereed > Publication in refereed journalAccepted ManuscriptPublishe

Permutation flow shops with exact time lags to minimise maximum lateness

International audienceIn this paper we investigate the m-machine permutation flow shop scheduling problem where exact time lags are defined between consecutive operations of every job. This generic model can be used for the study and analysis of various real situations that may arise, for instance, in the food-producing, pharmaceutical and steel industries. The objective is to minimise the maximum lateness. We study polynomial special cases and provide a dominance relation. We derive lower and upper bounds that are integrated in a branch-and-bound procedure to solve the problem. Three branching schemes are proposed and compared. We perform a computational analysis to evaluate the efficiency of the developed method

Polynomial-time approximation schemes for scheduling problems with time lags

We identify two classes of machine scheduling problems with time lags that possess Polynomial-Time Approximation Schemes (PTASs). These classes together, one for minimizing makespan and one for minimizing total completion time, include many well-studied time lag scheduling problems. The running times of these approximation schemes are polynomial in the number of jobs, but exponential in the number of machines and the ratio between the largest time lag and the smallest positive operation time. These classes constitute the first PTAS results for scheduling problems with time lags

Minimizing makespan in flowshops with pallet requirements: computational complexity

Studies the minimization in flowshops with pallet requirements. Importance of pallets in automated or flexible manufacturing environments; Mounting and dismounting of work pieces; Planning problems involved

Serial-batch scheduling – the special case of laser-cutting machines

The dissertation deals with a problem in the field of short-term production planning, namely the scheduling of laser-cutting machines. The object of decision is the grouping of production orders (batching) and the sequencing of these order groups on one or more machines (scheduling). This problem is also known in the literature as "batch scheduling problem" and belongs to the class of combinatorial optimization problems due to the interdependencies between the batching and the scheduling decisions. The concepts and methods used are mainly from production planning, operations research and machine learning

Aproximações heurísticas para um problema de escalonamento do tipo flexible job-shop

Mestrado em Engenharia e Gestão IndustrialEste trabalho aborda um novo tipo de problema de escalonamento que pode ser encontrado em várias aplicações do mundo-real, principalmente na indústria transformadora. Em relação à configuração do shop floor, o problema pode ser classificado como flexible job-shop, onde os trabalhos podem ter diferentes rotas ao longo dos recursos e as suas operações têm um conjunto de recursos onde podem ser realizadas. Outras características de processamento abordadas são: datas possíveis de início, restrições de precedência (entre operações de um mesmo trabalho ou entre diferentes trabalhos), capacidade dos recursos (incluindo paragens, alterações na capacidade e capacidade infinita) e tempos de setup (que podem ser dependentes ou independentes da sequência). O objetivo é minimizar o número total de trabalhos atrasados. Para resolver o novo problema de escalonamento proposto um modelo de programação linear inteira mista é apresentado e novas abordagens heurísticas são propostas. Duas heurísticas construtivas, cinco heurísticas de melhoramento e duas metaheurísticas são propostas. As heurísticas construtivas são baseadas em regras de ordenação simples, onde as principais diferenças entre elas dizem respeito às regras de ordenação utilizadas e à forma de atribuir os recursos às operações. Os métodos são designados de job-by-job (JBJ), operation-by-operation (OBO) e resource-by-resource (RBR). Dentro das heurísticas de melhoramento, a reassign e a external exchange visam alterar a atribuição dos recursos, a internal exchange e a swap pretendem alterar a sequência de operações e a reinsert-reassign é focada em mudar, simultaneamente, ambas as partes. Algumas das heurísticas propostas são usadas em metaheurísticas, nomeadamente a greedy randomized adaptive search procedure (GRASP) e a iterated local search (ILS). Para avaliar estas abordagens, é proposto um novo conjunto de instâncias adaptadas de problemas de escalonamento gerais do tipo flexible job-shop. De todos os métodos, o que apresenta os melhores resultados é o ILS-OBO obtendo melhores valores médios de gaps em tempos médios inferiores a 3 minutos.This work addresses a new type of scheduling problem which can be found in several real-world applications, mostly in manufacturing. Regarding shop floor configuration, the problem can be classified as flexible job-shop, where jobs can have different routes passing through resources and their operations have a set of eligible resources in which they can be performed. The processing characteristics addressed are release dates, precedence constraints (either between operations of the same job or between different jobs), resources capacity (including downtimes, changes in capacity, and infinite capacity), and setup times, which can be sequence-dependent or sequence-independent. The objective is to minimise the total number of tardy jobs. To tackle the newly proposed flexible job-shop scheduling problem (FJSP), a mixed integer linear programming model (MILP) is presented and new heuristic approaches are put forward. Three constructive heuristics, five improvement heuristics, and two metaheuristics are proposed. The constructive heuristics are based on simple dispatching rules, where the main differences among them concern the used dispatching rules and the way resources are assigned. The methods are named job-by-job (JBJ), operation-by-operation (OBO) and resource-by-resource (RBR). Within improvement heuristics, reassign and external exchange aim to change the resources assignment, internal exchange and swap intend changing the operations sequence, and reinsert-reassign is focused in simultaneously changing both parts. Some of the proposed heuristics are used within metaheuristic frameworks, namely greedy randomized adaptive search procedure (GRASP) and iterative local search (ILS). In order to evaluate these approaches, a new set of benchmark instances adapted from the general FJSP is proposed. Out of all methods, the one which shows the best average results is ILS-OBO obtaining the best average gap values in average times lower than 3 minutes

Assessing the factors of green computing adoption among manufacturing employees: an analysis of the electrical and electronic sector

Recent trends and heavy uses of IT products and electronic gadgets have led to a proliferation of green computing studies because these wastes are not biodegradable. A significant amount of previous studies has been performed on green computing at the organizational level with most studies tend to focus on developed countries. The present study examined numerically the most influential factor towards the employees’ intention to adopt green computing and measure the intention level of employees in green computing adoption. The current study explored five adoption factors with five hypotheses have been established. These hypotheses were theorized from Theory of Planned Behaviour with emphasis on environmental concern. Previous studies from Malaysia context have primarily concentrated on green computing in education sector compared to manufacturing sector. Hence the study was conducted at electrical and electronic industries located at southern Malaysia. Questionnaires were purposely distributed to 250 respondents, however only 110 responses were valid that yielded response rate of 56%. Respondents are among the employees in IT and administration department that equipped with ICT application. The finding verifies the most influential factor affecting green computing adoption is environmental concern with 43.8%. All factors were proved to have positive correlation to the green computing intention. This correlation is related to the high intention level of employees in practicing green computing due to headquarters initiatives and the conditions set by the importing countries. Social norms have less impact towards behavioral intention to practice green computing that manifested by the low correlation percentage. The current study contributes to our knowledge on the green computing intention among manufacturing employees in Malaysia besides the implications of the results and future research directions. This study will help the policy makers in promoting environmental awareness among users of computing devices

Tabu search algorithms for job-shop problems with a single transport robot

We consider a generalized job-shop problem where the jobs additionally have to be transported between the machines by a single transport robot. Besides transportation times for the jobs, empty moving times for the robot are taken into account. The objective is to determine a schedule with minimal makespan. \u

Heuristics and metaheuristics for heavily constrained hybrid flowshop problems

Due to the current trends in business as the necessity to have a large catalogue of products, orders that increase in frequency but not in size, globalisation and a market that is increasingly competitive, the production sector faces an ever harder economical environment. All this raises the need for production scheduling with maximum efficiency and effectiveness. The first scientific publications on production scheduling appeared more than half a century ago. However, many authors have recognised a gap between the literature and the industrial problems. Most of the research concentrates on optimisation problems that are actually a very simplified version of reality. This allows for the use of sophisticated approaches and guarantees in many cases that optimal solutions are obtained. Yet, the exclusion of real-world restrictions harms the applicability of those methods. What the industry needs are systems for optimised production scheduling that adjust exactly to the conditions in the production plant and that generates good solutions in very little time. This is exactly the objective in this thesis, that is, to treat more realistic scheduling problems and to help closing the gap between the literature and practice. The considered scheduling problem is called the hybrid flowshop problem, which consists in a set of jobs that flow through a number of production stages. At each of the stages, one of the machines that belong to the stage is visited. A series of restriction is considered that include the possibility to skip stages, non-eligible machines, precedence constraints, positive and negative time lags and sequence dependent setup times. In the literature, such a large number of restrictions has not been considered simultaneously before. Briefly, in this thesis a very realistic production scheduling problem is studied. Various optimisation methods are presented for the described scheduling problem. A mixed integer programming model is proposed, in order to obtaiUrlings ., T. (2010). Heuristics and metaheuristics for heavily constrained hybrid flowshop problems [Tesis doctoral no publicada]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/8439Palanci