Sensing Materials for Surface Acoustic Wave Chemical Sensors

Online real‐time monitoring of gases requires a miniaturized, passive, and accurate gas sensor. Surface acoustic wave (SAW) devices possess these properties which make them suitable for gas‐sensing applications. They have shown remarkable results in sensing of different gases in terms of sensitivity, selectivity, response, and recovery times. One of the important prerequisites a designer should know is to have knowledge on the different types of sensing material suitable for gas‐sensing applications, prior to design and fabrication of the sensor. Different sensing materials, including metal oxides, polymers, carbon nanotubes, graphene, nanocomposites, etc. have been used for SAW gas sensors. In this article, different sensing materials for SAW gas sensors will be discussed

NANOSTRUCTURED ARRAYS FOR SENSING AND ENERGY STORAGE APPLICATIONS

Vertically aligned multi walled carbon nanotube (MWCNT) arrays fabricated by xylene pyrolysis in anodized aluminum oxide (AAO) templates without the use of a catalyst, were integrated into a resistive sensor design. The steady state sensitivities as high as 5% and 10% for 100 ppm of NH3 and NO2 respectively at a flow rate of 750 sccm were observed. A study was undertaken to elucidate (i) the dependence of sensitivity on the thickness of amorphous carbon layers, (ii) the effect of UV light on gas desorption characteristics and (iii) the dependence of room temperature sensitivity on different NH3 and NO2 flow rates. An equivalent circuit model was developed to understand the operation and propose design changes for increased sensitivity. Multi Walled Carbon NanoTubes (MWCNTs) – Polymer composite based hybrid sensors were fabricated and integrated into a resistive sensor design for gas sensing applications. Thin films of MWCNTs were grown onto Si/SiO2 substrates via xylene pyrolysis using chemical vapor deposition technique. Polymers like PEDOT:PSS and Polyaniline (PANI) mixed with various solvents like DMSO, DMF, 2-Propanol and Ethylene Glycol were used to synthesize the composite films. These sensors exhibited excellent response and selectivity at room temperature when exposed to low concentrations (100ppm) of gases like NH3 and NO2. Effect of various solvents on the sensor response imparting selectivity to CNT – Polymer nanocomposites was investigated extensively. Sensitivities as high as 28% was observed for a MWCNT – PEDOT:PSS composite sensor when exposed to 100ppm of NH3 and -29.8% sensitivity for a MWCNT-PANI composite sensor to 100ppm of NO2. A novel nanostructured electrode design for Li based batteries and electrochemical capacitor applications was developed and tested. High density and highly aligned metal oxide nanowire arrays were fabricated via template assisted electrochemical deposition. Nickel and Molybdenum nanowires fabricated via cathodic deposition process were converted into respective oxides via thermal treatments and were evaluated as electrodes for batteries and capacitor applications via Cyclic Voltammetery (CV). Several chemical baths were formulated for the deposition of pristine molybdenum nanowires. Superior electrochemical performance of metal (Ni and Mo) oxide nanowires was observed in comparison to the previously reported nano-particle based electrodes

Review on carbon-derived, solid-state, micro and nano sensors for electrochemical sensing applications

The aim of this review is to summarize the most relevant contributions in the development of electrochemical sensors based on carbon materials in the recent years. There have been increasing numbers of reports on the first application of carbon derived materials for the preparation of an electrochemical sensor. These include carbon nanotubes, diamond like carbon films and diamond film-based sensors demonstrating that the particular structure of these carbon material and their unique properties make them a very attractive material for the design of electrochemical biosensors and gas sensors. Carbon nanotubes (CNT) have become one of the most extensively studied nanostructures because of their unique properties. CNT can enhance the electrochemical reactivity of important biomolecules and can promote the electron-transfer reactions of proteins (including those where the redox center is embedded deep within the glycoprotein shell). In addition to enhanced electrochemical reactivity, CNT-modified electrodes have been shown useful to be coated with biomolecules (e.g., nucleic acids) and to alleviate surface fouling effects (such as those involved in the NADH oxidation process). The remarkable sensitivity of CNT conductivity with the surface adsorbates permits the use of CNT as highly sensitive nanoscale sensors. These properties make CNT extremely attractive for a wide range of electrochemical sensors ranging from amperometric enzyme electrodes to DNA hybridization biosensors. Recently, a CNT sensor based fast diagnosis method using non-treated blood assay has been developed for specific detection of hepatitis B virus (HBV) (human liver diseases, such as chronic hepatitis, cirrhosis, and hepatocellular carcinoma caused by hepatitis B virus). The linear detection limits for HBV plasma is in the range 0.5–3.0 μL−1 and for anti- HBVs 0.035–0.242 mg/mL in a 0.1 M NH4H2PO4 electrolyte solution. These detection limits enables early detection of HBV infection in suspected serum samples. Therefore, non-treated blood serum can be directly applied for real-time sensitive detection in medical diagnosis as well as in direct in vivo monitoring. Synthetic diamond has been recognized as an extremely attractive material for both (bio-) chemical sensing and as an interface to biological systems. Synthetic diamond have outstanding electrochemical properties, superior chemical inertness and biocompatibility. Recent advances in the synthesis of highly conducting nanocrystalline-diamond thin films and nano wires have lead to an entirely new class of electrochemical biosensors and bio-inorganic interfaces. In addition, it also combines with development of new chemical approaches to covalently attach biomolecules on the diamond surface also contributed to the advancement of diamond-based biosensors. The feasibility of a capacitive field-effect EDIS (electrolyte-diamond-insulatorsemiconductor) platform for multi-parameter sensing is demonstrated with an O-terminated nanocrystalline-diamond (NCD) film as transducer material for the detection of pH and penicillin concentration. This has also been extended for the label-free electrical monitoring of adsorption and binding of charged macromolecules. One more recent study demonstrated a novel bio-sensing platform, which is introduced by combination of a) geometrically controlled DNA bonding using vertically aligned diamond nano-wires and b) the superior electrochemical sensing properties of diamond as transducer material. Diamond nanowires can be a new approach towards next generation electrochemical gene sensor platforms. This review highlights the advantages of these carbon materials to promote different electron transfer reactions specially those related to biomolecules. Different strategies have been applied for constructing carbon material-based electrochemical sensors, their analytical performance and future prospects are discussed

Gas Sensors Based on Conducting Polymers

Since the discovery of conducting polymers (CPs), their unique properties and tailor-made structures on-demand have shown in the last decade a renaissance and have been widely used in fields of chemistry and materials science. The chemical and thermal stability of CPs under ambient conditions greatly enhances their utilizations as active sensitive layers deposited either by in situ chemical or by electrochemical methodologies over electrodes and electrode arrays for fabricating gas sensor devices, to respond and/or detect particular toxic gases, volatile organic compounds (VOCs), and ions trapping at ambient temperature for environmental remediation and industrial quality control of production. Due to the extent of the literature on CPs, this chapter, after a concise introduction about the development of methods and techniques in fabricating CP nanomaterials, is focused exclusively on the recent advancements in gas sensor devices employing CPs and their nanocomposites. The key issues on nanostructured CPs in the development of state-of-the-art miniaturized sensor devices are carefully discussed. A perspective on next-generation sensor technology from a material point of view is demonstrated, as well. This chapter is expected to be comprehensive and useful to the chemical community interested in CPs-based gas sensor applications

Low-temperature Fabrication Process for Integrated High-Aspect Ratio Metal Oxide Nanostructure Semiconductor Gas Sensors

This work presents a new low-temperature fabrication process of metal oxide nanostructures that allows high-aspect ratio zinc oxide (ZnO) and titanium dioxide (TiO2) nanowires and nanotubes to be readily integrated with microelectronic devices for sensor applications. This process relies on a new method of forming a close-packed array of self-assembled high-aspect-ratio nanopores in an anodized aluminum oxide (AAO) template in a thin (2.5 µm) aluminum film deposited on a silicon and lithium niobate substrate (LiNbO3). This technique is in sharp contrast to traditional free-standing thick film methods and the use of an integrated thin aluminum film greatly enhances the utility of such methods. We have demonstrated the method by integrating ZnO nanowires, TiO2 nanowires, and multiwall TiO2 nanotubes onto the metal gate of a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor), and the delay line of a surface acoustic wave (SAW) device to form an integrated ChemFET (Chemical Field-Effect Transistor) and a orthogonal frequency coded (OFC) SAW gas sensor. The resulting metal oxide nanostructures of 1-1.7 µm in height and 40-100 nm in diameter offer an increase of up to 220X the surface area over a standard flat metal oxide film for sensing applications. The metal oxide nanostructures were characterized by SEM, EDX, TEM and Hall measurements to verify stoichiometry, crystal structure and electrical properties. Additionally, the electrical response of ChemFETs and OFC SAW gas sensors with ZnO nanowires, TiO2 nanowires, and multiwall TiO2 nanotubes were measured using 5-200 ppm ammonia as a target gas at room temperature (24ºC) showing high sensitivity and reproducible testing results

Year 2020: A Snapshot of the Last Progress in Flexible Printed Gas Sensors

A review of recent advances in flexible printed gas sensors is presented. During the last years, flexible electronics has started to offer new opportunities in terms of sensors features and their possible application fields. The advent of this technology has made sensors low-cost, thin, with a large sensing area, lightweight, wearable, flexible, and transparent. Such new characteristics have led to the development of new gas sensor devices. The paper makes some statistical remarks about the research and market of the sensors and makes a shot of the printing technologies, the flexible organic substrates, the functional materials, and the target gases related to the specific application areas. The conclusion is a short notice on perspectives in the field

Development of Multi-Walled Carbon Nanotubes Film for Ionization based Gas Sensing Application

Nowadays many types of gas sensors have been used to identify and detect the presence of various gases in industrial plants. However, these gas sensors are still facing the problem of lack selectivity and sensitivity for gas detection in ambient temperature and also slow in response time. The objective of this research is to develop multi-walled carbon nanotubes (MWCNTs) film for ionization based gas sensing application. In this study, MWCNTs film is proposed to be used as the active component due to its remarkable electronic and field emission properties for generating ionization mechanism on the gas. MWCNTs were synthesized by the decomposition of ethylene over metal coated, oxidized silicon substrate in thermal chemical vapor deposition CVD system. Structure and morphology of grown MWCNTs were examined using Raman spectroscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM) whilst the electrical properties of nanotubes film were characterized by Van der Pauw and Hall Eff()ct technique. Gas sensing properties testing ofMWCNTs film are carried out by identifying gas breakdown voltage between nanotubes film cathode and aluminum film anode. Gasses that have been tested are helium, argon, air, hydrogen 2% in air mixture, and ammonia. MWCNTs grown using this CVD technique are found to have high crystallinity with typical diameter of 18 nm and length of 1.5 Jlm. Testing the sensing properties at room temperature reveals that the utilization of MWCNTs film as cathode was able to scale down the air breakdown voltage by a factor of about 58 % as compared to aluminum cathode. On the I 0 mL gas volume, helium gas gives the lowest breakdown voltage of about 134 V, whilst air gives the highest value of about 320 V. Further experiment shows that the breakdown volt,.ge is not significantly affected by the gas volume content in testing chamber. Reducing 'he interelectrode separation by 60 Jlm results the lowering of the breakdown voltage of helium gas by 122 V. It is concluded that utilization of MWCNTs film as cathode in the ionization based gas sensing configuration is capable to detect helium, argon, air, 2% hydrogen in air mixture, and ammonia at room temperature

Gas Sensors Based on Electrospun Nanofibers

Nanofibers fabricated via electrospinning have specific surface approximately one to two orders of the magnitude larger than flat films, making them excellent candidates for potential applications in sensors. This review is an attempt to give an overview on gas sensors using electrospun nanofibers comprising polyelectrolytes, conducting polymer composites, and semiconductors based on various sensing techniques such as acoustic wave, resistive, photoelectric, and optical techniques. The results of sensing experiments indicate that the nanofiber-based sensors showed much higher sensitivity and quicker responses to target gases, compared with sensors based on flat films

Nanowire Growth for Sensor Arrays

A design concept for nanowire-based sensors and arrays is described. The fabrication technique involves electrodeposition to directly grow nanowires between patterned thin film contact electrodes. To prove our concept, we have electrodeposited 1-mm diameter Pd single wires and small arrays. To demonstrate nanowire sensors, we have electrochemically grown metal (Pd, Au, Pt), metal oxide (Sb2O3), and conducting polymer (polyaniline) bundled nanowires. Using Pt bundled nanowires surface modified with glucose oxidase, we have demonstrated glucose detection as a demonstration of a biomolecular sensor.Comment: To appear in Nanofabrication Technologies, Ed. E. A. Dobisz, SPIE Proceedings 5220, pp. xxx (2003, in press